Golden Boy Foods-Ontario Plants
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1 Golden Boy Foods Golden Boy Foods, a member of the Post Holding s family, a leading manufacturer, marketer and distributor of Private Label and branded food products.
2 Golden Boy Foods-Ontario Plants We make Peanut Butter Markham 72 Employees (including all salaried staff) Normal operation 5 days/3 shifts occasional weekend OT to meet seasonal Approx. 15 hourly workers per shift Brampton 56 employees Normal operation 5 days/3 shifts occasional weekend OT to meet seasonal Approx. 15 hourly workers per shift
3 Post Holdings- Internal Audit SRMP -Safety Risk Management Process 1. Leadership and Administration 2. Training 3. Planned Inspections 4. Accident Investigation 5. Regulatory Compliance * 6. Ergonomics 7. Health and Hygiene Control * 8. General Promotion 9. Group Communications 10. Emergency Preparedness * 11. Engineering Control * 12. Environmental * 13. Contractors 14. Claim and Medical Management 15. Motor Fleet Safety 16. Program Assessment
4 Ergonomics Audit Results 2014 to 2016 Site Markham 8% 16 % 24.4 % Brampton 10% 21% 22%
5 Our Ergonomic Journey Before After / Current
6 2017- Thanks to Tenaquip and WSPS
7 Ergonomic Team Members Production Supervisor Haspreet Brampton Site HR Coordinator Vanessa and Brampton QA Technician Rajdeep EHS Coordinator Kate and Brampton Got started the same day during lunch
8 Now What SRMP Policy /Program Orientation and Training Ok that's enough to start off with Work Evaluation PDA Ergonomic Assessments Risk assessment Ergonomic Process Implementation
9 Action Plan- ask for HELP One on One Talks with employees, ask for hourly folks to help out (Gowri- Light duty person Talk to office staff - hand delivered poster of stretches in front there computers Talk to the Director get the buy in (free seminar always a good topic) Beg borrow material form others no need to recreate documents Always recognize employees for there input Training for all employees at least once a year Add to the Joint Health Safety Committee inspection list Add to new hire orientation program Production Worker Gowridevi Ragunathan 1 st to help with PDA Ask WSPS for HELP - Free on site visit
10 How we get hurt campaign 2016 to 2017 FY BRAMPTON 45.4% of these were First Aids 54.5 % of these were Near Misses These Incidents/Injuries were most frequently caused by: Slips/Trips/Falls % Struck By 18.1% Reached In/Caught In 13.6% Chemical Exposure 13.6% Types of Injuries of Incidents/Injuries the most frequent Type of Injury are as follows: Laceration 22.7% Eye Irritations 9% Bruise/Contusion 4.5% Breathing Difficulty 4.5% MARKHAM 45.4% of these were Near Misses 40.9% of these were First Aids 9% of these were Lost Time Accidents 4.5% of these were Recordable Injuries These Incidents/Injuries were most frequently caused by: Slips/Trips/Falls % Reached In/Caught In 22.7% Struck Against 9% Types of Injuries of Incidents/Injuries the most frequent Type of Injury are as follows : Laceration 18.1% Bruise/Contusion 13.6% Pain 9%
11 Lessons Learned on Implementing Changes. Reduce ingredient bag sizes from 70lbs to 50 lbs Chairs Ergonomics Mats 5S Project Manual lift Table Rotating Lift Table Roll Manipulator Small change to tool- spoons, scoops, proper gloves
12 Ingredient scoop I m lighter, and I have better handles!
13 I said we make Peanut Butter but we also made a spoon! Wish I had a different spoon to scoop this out!
14 Home-Made Remedy
15 Getting the Jars where they need to go! I finally don t have to carry these cases! Ah! This thing moves up and down, and spins around!!
16 Sit or Stand at least both choices are comfortable! Ou.. These squishy mats help my feet! Look at me now working in comfort
17 I wish I had a better work station to do my paperwork Before and After
18 Roll Manipulator This thing too heavy man Now that s what I ah talking about!!!
19 Hey Kate can we get a lift table here too.
20 Ergonomics Audit Results 2017 and a lot of happy faces 47%
21 QUESTION!
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