smart Skills, Management & Resource Training Course Samples

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1 smart Skills, Management & Resource Training Course Samples Spring 2017

2 SMART Course Samples Stewart & Stevenson Training Centers Mission Statement To partner with Divisional Business Units in developing intellectual capital through the pursuit of knowledge, transfer of skills, and development of employees contributing to the success of Stewart & Stevenson. Stewart & Stevenson is committed to providing the highest quality services and products. We sincerely appreciate this opportunity to assist with your training needs and look forward to earning your business. Stewart & Stevenson knows that properly trained employees are essential to every company s success. At the company s ISO 9001 certified training center located in Houston, Texas, Stewart & Stevenson offers technical, business and essential-skills training that enables your employees to be top performers. Our original equipment manufacturers (OEM) certified trainers provide specialized training for your personnel who work in the following markets: On Highway and Off Highway Power Generation Marine Mining Petroleum and Gas Compression Agriculture, Construction and Industrial Technical training, an integral part of Stewart & Stevenson s aftermarket customer support, is provided at Stewart & Stevenson s facilities in Houston, Texas; Denver, Colorado; Piscataway, New Jersey; Tampa and Fort Lauderdale, Florida; Bogotá, Colombia, and at client locations around the globe. Dealers, customers and employees can access the Stewart & Stevenson Training Center s SMART system (Skills, Management & Resource Training) via the Stewart & Stevenson website. SMART provides convenient access to check the catalog for training schedules, research class content, register for classes, and track and report progress. This catalog contains Stewart & Stevenson proprietary information. This information may not be transmitted in whole or in part to any other organization without the written permission of Stewart & Stevenson. Table of Contents Allison 3 4 Detroit 5 DEUTZ 6 7 EMD 7 MTU 8 10 MTU Marine Well Servicing Products Contact Us 20 2

3 Spring 2017 Allison 5000, 6000, 8000, 9000 Series Service TC-ALL0065 Course covers Off-Highway Products Services.This program provides an understanding of transmission operation, construction, service requirements, and troubleshooting. Classroom topics include torque converter operation, power flows, clutches, retarder operation, hydraulic and electric control systems, and preventive maintenance. Hands-on exercises cover disassembly and reassembly of a transmission.upon course completion, technicians will have an applicable understanding of each of the transmission systems which will enable service, diagnosis, and troubleshooting skill development. Topics: Perform service requirements; understand disassembly procedures; learn part qualification procedures; use of special precision tools for inspection; perform reassembly. Allison 3000, 4000 Service / ADOC TC-ALL0068 Course covers general construction, theory, operation, and troubleshooting of the torque converter, gear unit, hydraulic and electronic control systems. Topics include torque converter operation, power flows, clutches, vehicle interface, electronic and hydraulic control systems, and periodic maintenance. Hands-on exercises cover disassembly and reassembly of a transmission to the modular level, and Allison DOC diagnostic tool basics. Objectives: Understand electronic control theory and vehicle interface Use Allison DOC diagnostic tool for troubleshooting Learn periodic maintenance and in-chassis repairs Allison AT-HT-MT Series Service TC-ALL0069 Course content includes a study of all major transmission components, assemblies, systems and technical data limits required to operate and maintain al Allison AT, HT MT and HD Model transmissions. The performance-based program incorporates informative oral presentations and demonstrations. Hands-on activities and interactive discussions give the student a practical background in the basic repair, operation, maintenance and troubleshooting of the Allison Transmissions. Allison 9800 Familiarization TC-ALL0081 Course covers general construction, theory, operational procedures, maintenance requirements and troubleshooting of the transmission. Topics Covered: Describe basic description and operation Course Length: 2 Days Allison 4700 OFS Familiarization TC-ALL0083 Class covers the Allison 4700 OFS features, operational theory, maintenance level repairs and diagnostics. Topics covered are overviews of torque converters, gear unit and clutch application, hydraulics, electronic controls, DOC diagnostic program and preventive maintenance procedures. Course Length: 2 Days Allison E-Learn 1000 / 2000 Product Families Maintenance Familiarization TC-ALL0087 Instructor-led training for distributors and dealers. Upon completion of web-based training requirements, notification for registration will be sent to the Training Center and technician by E-Learn. This 4th Generation class covers general construction, theory, operation, preventive maintenance, removal/installation, adaptation hardware checks, and in-chassis repairs. Other areas include gear pack and power flow operation, electronic control theory and vehicle interface, hydraulics operation and Allison DOC diagnostics and troubleshooting. Objectives: Understand electronic control theory and vehicle interface; use Allison DOC tool for troubleshooting; learn periodic maintenance and in-chassis repairs Course Length: 3 Days 3

4 SMART Course Samples Allison B400R Service and Troubleshooting TC-ALL0090 Course content includes a study of all major transmission components, assemblies, systems and technical data limits required to operate and maintain an Allison B400R model transmission. The performance-based program incorporates informative oral presentation and demonstrations. Hands-on activities and interactive discussions give a practical background in the basic repair, operation, maintenance and troubleshooting of the Allison Transmission. Objectives: Understand electronic control theory and interface; use Allison DOC diagnostic tool for troubleshooting; learn periodic maintenance. Course Length: 2 Days Allison 4700 Series Service with ADOC TC-ALL0099 Course covers general construction, theory, operation, and troubleshooting of the torque converter, gear unit, hydraulic and electronic control systems. Topics include torque converter operation, power flows, clutches, vehicle interface, electronic and hydraulic control systems, and periodic maintenance. Hands-on exercises cover complete disassembly and reassembly of a transmission, and Allison DOC diagnostic tool basics. Objectives: Understand electronic control theory and vehicle interface; use Allison DOC diagnostic tool for troubleshooting; learn periodic maintenance and in-chassis repairs. Allison Diagnostic Optimized Connection (formerly ATDT) TC-ALL0303 The Allison DOC for PC (Diagnostic Optimized Connection) is the essential tool for use with both MD/HD products lines and the 1000/2000/2400 Series transmission. This tool represents the evolution of the ATDT Versions 1.0 and 1.1. This program provides an understanding of the operations, specific electronic input/output functions and circuitry, mandatory vehicle interface connections and reprogramming selected parameters. Specifics of Allison DOC include navigating through the tool s computer screens, using the demo mode, graphics monitor, strip chart options, and accessing specific troubleshooting manual pages within the tool. Objectives: Understand specific electronic input/output functions and circuitry; examine capabilities of the Allison DOCTM for PC; learn to navigate graphic monitor and strip chart options. Course Length: 3 Days Allison AED Training for Transit Authorities TC-ALL1106 This is a 3-day instructor-led training program. Course topics provide reinforcement and practical application of WBT modules and, as a group, attendees learn to Troubleshoot and Maintain an Energy Storage System in a lab environment. Objectives: Hybrid familiarization; electrical safety; EP system theory of operation; Drive Unit description and operation; TCM/VCM Roles and Interface; Dual Power Inverter Module (DPIM) description and operation; Energy Storage System (ESS) description and operation; engine role and system interaction; preventive maintenance; EP System Electronics Pre / 4th Generation controls; J1939 Data link; diagnostics and Allison DOC Allison B500R Maintenance TC-ALL1109 Instructor-led 3-day training program. Course topics provide an understanding of the theory and hydraulic principles of the transmission operation. Students will come to understand electronic control and vehicle interface, troubleshooting, DOC software, and maintenance. Objectives: Brief overview of the physical make-up of the transmission; Allison fluid recommendations; Allison recommended fluid and filter change schedules; dipstick calibration and qualification; visual inspections, which includes the mounting hardware, the OEM interface and driveline; any and all adjustments needed on a regular schedule; shifter cables and/or linkages; troubleshooting; pressure checks; diagnostic codes; PC-based diagnostic tool; Allison DOC. 4

5 Spring 2017 DDC Major Repair MBE 4000 Major Repair / Diagnostics Familiarization TC-DDC0053F Course includes both classroom lectures and practical hands-on exercises. Students disassemble live engines and study is general construction and operation principles, tune-up, and troubleshooting. Components are reassembled and the engine is tuned and checked for satisfactory performance. With a lecture focused on electronic components, wiring, basic electricity, and functions of the systems. Topics: Service requirements; disassembly procedures; part qualification procedures; special precision tools for inspection; reassembly and testing; engine electronic control system; servicing MBE Electronic systems; troubleshooting procedures using DDC diagnostic reader and link. DDC MBE OM904 /MB904 LA Engines TC-DDC0095 Course covers troubleshooting of the fuel and air system and troubleshooting on the ECM electronic controls along with sensor operation and diagnostics. Cylinder diagnostics are demonstrated on a live running engine, and a study of the engine wiring harness performed using wire diagrams and a multi meter. Course Length: 3 Days DD 15 Engine and Electronics Familiarization TC-DDC0101 Course includes handout material including a Power Point presentation to cover the DD15 engine major systems (lube, coolant, air, and fuel systems). Includes wiring placemat for engine sensor wiring. Topics: Engine Systems overview; engine tune-up and injector change-out; DDEC VI familiarization; fuel system fundamentals; fundamentals of exhaust after-treatment; DDDL Diagnostic Tool Familiarization. DDEC III/IV / V On-Highway (with EGR) / DDC 8880 TC-DDC0103 Course covers the Detroit Diesel Electronic Control III, IV & V engine controls and troubleshooting using the Detroit Diesel Diagnostic Link. Program covers the operation and repair of DDEC III, IV & V systems. Course includes differences between III, IV and V, lectures on electronic components, wiring, basic electricity, functions of the systems, and troubleshooting. Objectives: Develop skills to diagnose and service DDEC III, IV & V systems; understand troubleshooting procedures using DDC diagnostic link. DDC MBE 500 Major Engine Repair TC-DDC0113 Course includes both classroom lectures and practical hands-on exercises. Students disassemble engines, and an in-depth study is made of the following: general construction and operation principles; fuel, air, lube and cooling systems; governors and other fuel control devices; overhaul procedures; tune-up; troubleshooting. After all components are reassembled, the engine is tuned and checked out for satisfactory performance. Topics: Service requirements; disassembly; part qualification procedures; special precision tools for inspection; reassembly and testing. DDC MBE On-Highway Electronics TC-DDC0302 In both classroom lectures and practical hands-on exercises, students work with operational engines in a study of general operation and troubleshooting. Course lecture is focused on electronic components, wiring, basic electricity, and functions of the systems. Objectives: Enable technician to troubleshoot and diagnose the engine electronic control system; Develop skills to service MBE Electronic systems; Understand troubleshooting procedures using DDC diagnostic reader and link. Course Length: 3 Days. DDC Series 60 Major Engine Repair with 2004 EGR / DDC 8960 TC-DDC1203 Program includes both classroom lectures and practical hands-on exercises. Students disassemble operational engines in a study of general construction and operation principles, including the fuel, air, lube, cooling systems, EGR components, fuel control devices, overhaul procedures, tune-up, and troubleshooting. After all components are reassembled, the engine is tuned and tested for optimum performance. Objectives: Troubleshoot and diagnose the engine and EGR components; Learn periodic maintenance requirements; Use of special precision tools for inspection; Perform disassembly and reassembly and testing.. 5

6 SMART Course Samples DEUTZ Series 1015 / 2015 Engine Technology TC-DEU0008 Program includes both classroom lectures and practical hands-on exercises. Students disassemble operational engines in a study of general construction and operation principles, including the fuel, air, lube, cooling systems, governors, fuel control devices, overhaul procedures, tune-up, and troubleshooting. After all components are reassembled, the engine is tuned and tested for optimum performance. Objectives: Troubleshoot and diagnose the engine; learn periodic maintenance requirements; use of special precision tools for inspection; perform disassembly and reassembly and testing. Course Length: 4 days DEUTZ - Tier 4 Series 2.9 / 3.6 TC-DEU0056 This training, for the Tier 4 Series 2.9 & 3.6 engines, is provided by the Stewart & Stevenson Training Center. Work clothes and safety shoes are required for attendance. Lunch is provided during the training. Program includes both classroom lectures and practical hands-on exercises. Students will disassemble operational engines in a study of the following: general construction principles of operation, fuel, air, lubrication, cooling systems, governors, fuel control devices, overhaul procedures, tune-up, after treatment, troubleshooting. After all components are reassembled, the engine is tuned and tested for optimum performance. Objectives: Troubleshoot and diagnose the engine and after treatment system; learn periodic maintenance requirements; use of special precision tools for inspection; perform disassembly and reassembly and testing. Course Length: 3 days DEUTZ Tier 4 Series 4.1, 6.1, 7.8 TC-DEU0058 Program includes both classroom lectures and practical hands-on exercises. Students will disassemble operational engines in a study of the following: General construction principles of operation fuel air lubrication cooling systems; governors fuel control devices overhaul procedures tune-up after treatment troubleshooting After all components are reassembled, the engine is tuned and tested for optimum performance. Topics Covered: Troubleshoot and diagnose the engine and after treatment system Learn periodic maintenance requirements Use of special precision tools for inspection Perform disassembly and reassembly and testing DEUTZ Series 912, 913 / 914 Engine Technology TC-DEU0205 Program includes both classroom lectures and practical hands-on exercises. Students disassemble operational engines in a study of general construction and operation principles, including the fuel, air, lube, cooling systems, governors, fuel control devices, overhaul procedures, tune-up, and troubleshooting. After all components are reassembled, the engine is tuned and tested for optimum performance. Objectives:; Troubleshoot and diagnose the engine; Learn periodic maintenance requirements; Use of special precision tools for inspection; Perform disassembly and reassembly and testing DEUTZ Series 1012, 1013, 2012 / 2013 Engine Technology TC-DEU0706 Program includes both classroom lectures and practical hands-on exercises. Students disassemble operational engines in a study of general construction and operation principles, including the fuel, air, lube, cooling systems, governors, fuel control devices, overhaul procedures, tune-up, and troubleshooting. After all components are reassembled, the engine is tuned and tested for optimum performance. Objectives:; Troubleshoot and diagnose the engine; Learn periodic maintenance requirements; Use of special precision tools for inspection; Perform disassembly and reassembly and testing Deutz Series 1011, 2011 Engine Technology TC-DEU2003 Program includes both classroom lectures and practical hands-on exercises. Students disassemble operational engines in a study of general construction and operation principles, including the fuel, air, lube, cooling systems, governors, fuel control devices, overhaul procedures, tune-up and troubleshooting. After all components are reassembled, the engine is tuned and tested for optimum performance. Objectives: Troubleshoot and diagnose the engine; Learn periodic maintenance requirements;use of special precision tools for inspection; Perform disassembly and reassembly and testing. 6

7 Spring 2017 (Continued) DEUTZ EMR / EMRII / EMRIII System Technology TC-DEU2010 The Engine Electronic Service Training school covers the EMR / EMRII / EMRIII electronic systems used on various DEUTZ engines in theory and practice. In the theoretical session all control, governing and monitoring systems will be introduced. In the practical session the use of the Note Book (PC) connected to Electronic Engine Governing (EMR) systems will be exercised. Objectives: Construction and function of components and electronic modules; main differences of the electronic governors (analog / digital); electronic control units, sensor, governor, fuel injection pumps; combination of different systems (EMR-EMS); installation procedures and recommendations.; Diagnostic tool requirement (PC, SERDIA,INTERFACE) software SERDIA; Connection of PC and Interface for diagnosis.; Setting parameters and calibrations, analyzing flashing failure codes.; Connecting to EMR II and EMRIII engine simulator; Installation of software.; Changing parameter values and correcting electronic performance problems. DEUTZ-2.9/3.6 T-4 CC2 TC-DEU2012 This class provides a basic understanding of the operation, maintenance and basic troubleshooting of the DEUTZ 2.9/3.6 T-4 Engines. Topics covered: Basic design of the engine Maintenance requirements Use of the diagnostic software Read & interpret fault codes EMD Series 645 and 710G Technical TC-EMD2002 Course includes a study of all major engine components, assemblies, systems, and technical data limits required to operate and maintain an EMD engine in a power, marine and industrial application. The performance-based program incorporates informative oral presentations and demonstrations on an EMD diesel engine. Hands-on activities and interactive discussions give the student a practical background in the basic repair, operation, maintenance, and troubleshooting of the EMD engine. Objectives: Learn periodic maintenance procedures; use of troubleshooting techniques and repair procedures; operate and maintain the EMD engine. EMD 645 and 710 Engine Practical TC-EMD2009 This course provides both in-depth study and hands-on experience in tasks such as, engine timing, Tune-up and accessory gear train build-up. The EMD Engine Practical Course also covers installation, inspection, and qualification of major components Such as power assembly and Turbo Charger. Emphasis is on actual performance of selected task activities in a laboratory-training environment. Advanced troubleshooting utilizing EMDEC (Electromotive Diesel Electronic Control) is cover in this course. Ample technical information, combined with oral presentations, gives the student a solid background in advanced maintenance procedures and repairs. Objectives: Understand disassembly procedures; learn parts qualification procedures; use of special precision tools for inspection; understand diagnostics and troubleshooting procedures utilizing EMDEC. To receive the full benefit of this class, we recommend combining with EMD Engine Technical Series. 7

8 SMART Course Samples MTU S2000 C/I Customer Maintenance Level 1 TC-MTU0002 This Customer Maintenance Level I course provides the student with a basic understanding of the engine principles, operation, and construction. Maintenance and diagnostic procedures of the electrical, air, fuel, lube and cooling systems are covered. Objectives: Learn basic construction and operational knowledge; Engine instrumentation; Learn basic diagnostic procedures and troubleshooting; Learn operational and maintenance requirements. Course Length: 2 Days MTU S4000 C/I Customer Maintenance Level 1 TC-MTU0003 This Customer Maintenance Level 1 course provides the student a basic understanding of the engine principles, operation, and construction. Maintenance and diagnostic procedures of the electrical, air, fuel, lube and cooling systems are covered. Objectives: Learn basic construction and operational knowledge; Engine instrumentation; Learn basic diagnostic procedures and troubleshooting; Learn operational and maintenance requirements. Course Length: 2 Days MTU (DD) S60 M1 / C/I +3 TC-MTU0006 Program includes both classroom lectures and practical hands-on exercises. Students disassemble operational engines in a study of general construction and operation principles, including the fuel, air, lube, cooling systems, fuel control devices, overhaul procedures, tune-up, and troubleshooting. After all components are reassembled, the engine is tuned and tested for optimum performance. Objectives:; Troubleshoot and diagnose the engine and EGR components; Learn periodic maintenance requirements; Use of special precision tools for inspection; Perform disassembly and reassembly and testing. MTU (DD) S149 M1 + M3 TC-MTU0007 NOTE: This is a custom course, and is only scheduled per a customer request. This training program includes both classroom lectures and practical hands-on exercises. Students disassemble engines and an in-depth study is made of the following: general construction and operation principles; fuel, air, lube and cooling systems; governors and other fuel control devices; overhaul procedures; tune-up and troubleshooting. After all components are reassembled, the engine is tuned and checked out for satisfactory performance. Objective: Enable service personnel to troubleshoot and diagnose engine problems; disassemble and reassemble engines correctly; repair and overhaul engine components and perform preventative maintenance and tune-ups. Course Length: 15 Days; Prerequisites: Previous overhaul class MTU DD Series 60 Engine Maintenance, Troubleshooting / Electronics / Off Highway TC-MTU0050 This course is designed to familiarize the technician with the maintenance, troubleshooting and electronics of the Series 60 diesel engine. An overview of the S60 engine system to be discussed will include lubrication, water cooling, fuel and air intake systems as well as a basic engine governor operation (DDEC) to familiarize technicians with the unit. Included in the course is a study of all major engine components, assemblies, systems and technical data limits required to operate and maintain the S60 engine in a power industrial application. The performance-based program incorporates informative oral presentations and demonstrations on a S60 diesel engine. Hands-on activities and interactive discussions give the student a practical background in the basic repair, operation, maintenance and troubleshooting of the S60 diesel engine. Topics: Familiarize technicians with the fuel, Lube oil, cooling air and electrical systems; Learn failure analysis techniques; Enable the technician to use advanced troubleshooting techniques and repair procedures; Perform part identification, inspection and qualification of components; Understand the electronics and governor of the engine. SCR for MTU / OM Engines TC-MTU0052 Program includes both classroom lectures and practical hands-on exercises. Students work with an operational SCR in a study of general operation and troubleshooting. Course lecture is focused on electronic components, wiring, and functions of the systems. Course Content: Design and function of the SCR System; Explanation of maintenance tasks according to MTU- instructions; Explanation of the SCR test kit and AD-Blue specification; Commissioning, troubleshooting, and diagnosis xd4imo (Xentry); Introduction MR2, ADM and Frame module. 8

9 Spring 2017 (Continued) MTU MBE Off-Highway Electronics TC-MTU0085 Program includes both classroom lectures and practical hands-on exercises. Students work with operational engines in a study of general operation and troubleshooting. Course lecture is focused on electronic components, wiring, basic electricity, and functions of the systems. Objectives: Enable technician to troubleshoot and diagnose the engine electronic control system; Develop skills to service MBE Electronic systems; Understand troubleshooting procedures using mini diagnostic service tooling and the software assistant Course Length: 3 Days MTU MBE 500/457/460 Major Engine Repair M1/M3 TC-MTU0089 MBE 500/457/460 Major Engine Repair M1/M3 Course includes both classroom lectures and practical hands-on exercises. Students disassemble engines and an in-depth study is made of the following: general construction and operation principles; fuel, air, lube and cooling systems; fuel control devices; overhaul procedures; tune-up, and troubleshooting. After all components are reassembled, the engine is tuned and checked out for satisfactory performance. Objectives: Perform service requirements; Understand disassembly procedures Learn part qualification procedures; Use of special precision tools for inspection; Perform reassembly and testing. MTU DDEC III/IV / V Off-Highway TC-MTU0115 Course covers the Detroit Diesel Electronic Control III, IV, & V engine controls and troubleshooting using the Detroit Diesel Diagnostic Reader and Detroit Diesel Diagnostic Link. Program covers the operation and repair of DDEC III, IV, & IV systems. Course includes differences between III, IV & V, lectures on electronic components, wiring, basic electricity, functions of the systems, and troubleshooting. Objectives: Develop skills to service DDEC III, IV & V systems; Understand troubleshooting procedures using the DDC diagnostic reader and link MTU MBE 900 Off Hwy Major Engine Repair TC-MTU0186 Program includes both classroom lectures and practical hands-on exercise. Students disassemble operational engines in a study of general construction and operation principles, tune-up and troubleshooting. After all components are reassembled, the engine is tuned and tested for proper operation. Objectives: Explanation of systems: lube oil, coolant, fuel, air intake and exhaust systems; Disassembly and inspection of internal components; Reassembly of engine; Use of special tooling for service work on the engine. MTU MBE 4000 Off Hwy Major Engine Repair TC-MTU0187 Program includes both classroom lectures and practical hands-on exercise. Students disassemble operational engines in a study of general construction and operation principles, tune-up and troubleshooting. After all components are reassembled, the engine is tuned and tested for proper operation. Objectives: Explanation of lube oil, coolant, fuel, air intake and exhaust systems; Disassembly and inspection of internal components; Reassembly of engine; Use of special tooling for service work on the engine. 9

10 SMART Course Samples (Continued) MTU (DD) S53 M1/ C/I +3 TC-MTU0273 Course includes both classroom lectures and practical hands-on exercises. Students disassemble operational engines in a study of general construction and operation principles, including the fuel, air, lube, cooling systems, governors, fuel control devices, overhaul procedures, tune-up, and troubleshooting. After all components are reassembled, the engine is tuned and tested for optimum performance. Objectives: Troubleshoot and diagnose the engine; Learn periodic maintenance requirements; Use of special precision tools for inspection; Perform disassembly and reassembly and testing. MTU (DD) S71 M1/ C/I +3 TC-MTU0373 Course includes both classroom lectures and practical hands-on exercises. Students disassemble operational engines in a study of general construction and operation principles, including the fuel, air, lube and cooling systems, governors, fuel control devices, overhaul procedures, tune-up, and troubleshooting. After all components are reassembled, the engine is tuned and tested for optimum performance. Objectives:; Troubleshoot and diagnose the engine; Learn periodic maintenance requirements; Use of special precision tools for inspection; Perform disassembly and reassembly and testing MTU (DD) S92 M1/ C/I +3 TC-MTU0473 Course includes both classroom lectures and practical hands-on exercises. Students disassemble operational engines in a study of general construction and operation principles, including the fuel, air, lube, cooling systems, governors, fuel control devices, overhaul procedures, tune-up, and troubleshooting. After all components are reassembled, the engine is tuned and tested for optimum performance. Objectives: Troubleshoot and diagnose the engine; Learn periodic maintenance requirements; Use of special precision tools for inspection; Perform disassembly and reassembly and testing. MTU Series 1500 Engine and Electronics Familiarization TC-MTU0802 This Instructor Led Training (ILT) will be presented with both a classroom and a hands-on setting. Upon completion attendees will be familiar with the MTU Series 1500 Engine allowing them to perform required maintenance, troubleshooting, and minor repairs. Topics Covered: Familiarization of the MTU Series 1500 Engine Platform Study of major systems (lube oil, coolant, air, after-treatment and fuel systems) Engine Tune up and Injector replacement Basis troubleshooting Engine ECU software MTU Series /CE1/C/I TC-MTU2191c This class is to provide a customer level understanding of the operation and electronic governors on the MTU Series engines. Training provided to attendees will include both lecture and hands on. Topics Covered: Understand basic operations of the engine; Understand basic operation of the electronic governor; Understand wire drawings and interconnects. MTU Series /CE1/C/I TC-MTU2192c This class is to provide a customer level understanding of the operation and electronic governors on the MTU Series engines. Training provided to attendees will include both lecture and hands on. Topics Covered: Understand basic operations of the engine; Understand basic operation of the electronic governor; Understand wire drawings and interconnects. 10

11 Spring 2017 MARINE MTU S2000 CR CM1 (Marine) TC-MTU0701 The Course includes: Basic operation, maintenance, trouble-shooting and minor repair of marine engines and related systems, including; fuel, intake and exhaust, cooling, lube, and engine electrical. The DDEC equipped Vessel course includes operation and minor troubleshooting of the Marine DDEC system. MTU DDEC III/IV/V Troubleshooting (Marine) TC-MTU0702 Course includes hands on practice on DDEC III/IV running systems, controls and displays systems including operation, installation, troubleshooting and repair. MTU S CM2/M (Marine) TC-MTU0705 This training is designed for a Yacht Captain, and onboard Engineer personnel. Objectives: Learn engine design and function; learn how to operate the engine plant; Be able to identify and rectify minor faults; Be able to perform maintenance tasks as per MTU Instructions; can replace engine subassemblies. Curriculum: Initial test; Handling of documentation; Design and function of the engine; Explanation of oil, fuel, etc. systems; Explanation of the Fluids and Lubricants Specification Troubleshooting; Execution of maintenance tasks up to QL 2; Replacement of the subassemblies; Test (verification of success). MTU S2000 PLD CM-1 (Marine) TC-MTU0707 This course is designed for a Yacht Captain/Owner or on-board Engineer Personnel Objectives: Learn engine design and function; Learn how to operate the engine plant; Be able to identify and rectify minor faults; Be able to perform maintenance tasks as per MTU instructions. MTU S2000 PLD CM-2 (Marine) TC-MTU0708 This course is designed for a Yacht Captain and on-board Engineer Personnel. Objectives: Learn engine design and function; learn how to operate the engine plant; Be able to identify and rectify minor faults; Be able to perform maintenance tasks as per MTU Instructions; can replace engine subassemblies. Curriculum: Initial test; Handling of documentation; Design and function of the engine; Explanation of oil, fuel, etc. systems; Explanation of the Fluids and Lubricants Specification Troubleshooting; Execution of maintenance tasks up to QL 2; Replacement of the subassemblies; Test (verification of success). MTU S2000 CR CM-2 (Marine) TC-MTU0710 This course is designed for a Yacht Captain and on-board Engineer Personnel Objectives: The Trainee; learn engine design and function; learn how to operate the engine plant; Be able to identify and rectify minor faults; Be able to perform maintenance tasks as per MTU Instructions; can replace engine subassemblies Curriculum:; Initial test; Handling of documentation; Design and function of the engine; Explanation of oil, fuel, etc. systems; Explanation of the Fluids and Lubricants Specification Troubleshooting; Execution of maintenance tasks up to QL 2; Replacement of the subassemblies; Test (verification of success). MTU S CM-1 (Marine) TC-MTU0711 This course is designed for a Yacht Captain/Owner or on-board Engineer Personnel Objectives: Learn engine design and function; Learn how to operate the engine plant; Be able to identify and rectify minor faults; Be able to perform maintenance tasks as per MTU instructions. Number of participants: Maximum of 8 persons per class; Prerequisites: Basic Knowledge of a diesel engine 11

12 SMART Course Samples MARINE (Continued) MTU S60 CM-1 (Marine) TC-MTU0712 This course is designed for a Yacht Captain/Owner or on-board Engineer Personnel Prerequisites: Basic Knowledge of a diesel engin Objectives: Learn engine design and function; Learn how to operate the engine plant; Be able to identify and rectify minor faults; Be able to perform maintenance tasks as per MTU instructions. Number of participants: Maximum of 8 persons per class MTU S60 CM-4 (Marine) TC-MTU0713 Handling of documentation Design and function of the engine Explanation of air, oil, fuel, cooling systems Explanation of the Fluids and Lubricants Specification Troubleshooting Execution of maintenance tasks up to QL 4 (W6) Introduction to the engine management system Operation of the LOP. Number of participants: Maximum of 8 persons per class Well Servicing Products WS/Rig Equipment - AccuFrac Operations TC-WSRE001 Operations Training in support of Stewart & Stevenson Blender Automated Control Systems. The training covers software application programs, AccuFrac, AccuFrac _PC. This course provides the general construction, theory, and operation of the electronic control systems. Topics: General theory of vehicle application, details of construction, major component configuration, electrical interface, and periodic maintenance. Required operation parameter configuration of software applications, field interconnects between data van and frack systems. Objectives: Understand safety requirements for all equipment used in the Fracturing Process; Perform equipment inspections prior to equipment start-ups and performance of On-Line inspection of equipment while in operation; Provide working knowledge of Equipment Operational requirements along with Mechanical and Electrical interconnection of each individual sub-system; Provide student with the knowledge and understanding of assembly and working principles of each piece of equipment used within a specific application arrangement; Provide knowledge of component specific maintenance, troubleshooting procedures and guidelines for major components. These components include the pump assemblies chemical and fluid movement, tub paddles, couplings, and proppant augers. Include information pertaining to adjustments and alignments of these systems as used in the Fracturing Process; Understand the unit s operational systems, hydraulic, electrical and air. Focus on systems operation requirements and instrumentation; Perform startup, shutdown and system monitoring operations; Understand the system s operating parameters, maintain these parameters for maximum output efficiency. 12

13 Spring 2017 Well Servicing Products (Continued) WS/Rig Equipment - Pumper Vehicles Truck / Trailer Mounted Familiarization/Basic Operation / Maintenance TC-WSRE003 This course covers general construction, theory, operation, and troubleshooting of the AccuFrac vehicles configurations. Topics: general theory of vehicle application, details of construction, major component configuration, electrical interface, hydraulic systems, high and low pressure pumps, instrumentation, electronic and hydraulic control systems, and periodic maintenance. Hands-on exercises cover voltohm meter use, basic electrical circuits, connector repair, hydraulic system repairs, pump maintenance and repairs, instrumentation calibrations, controls, and operations procedures. Objectives: Understand electronic control theory and vehicle interface; Hydraulics applications and diagnostic troubleshooting; System instrumentation and calibration requirements; System interface to data van; Running Vehicle from Suitcase Controller; Allison Transmission diagnostics and trouble shooting; Deck engine diagnostics, troubleshooting and maintenance; Vehicle maintenance and repairs; Understanding and review all vehicle commissioning procedures; Learn periodic maintenance and in-chassis repairs; How to develop and set up a scheduled maintenance program for customers. Course Length: 3 Days WS/Rig Equipment - Proppant Vehicles Truck / Trailer Mounted Familiarization/Basic Operation / Maintenance TC-WSRE004 This class covers general construction, theory, operation and troubleshooting of the Proppant vehicles truck and trailer mounted configurations. Topics; General theory of vehicle application, details of construction, major component configuration, electrical interface, hydraulic systems, high and low pressure pumps, instrumentation, electronic and hydraulic control systems and periodic maintenance. Hands-on exercises cover voltohm meter use, basic electrical circuits, connector repair, hydraulic system repairs, pump maintenance and repairs, instrumentation calibrations, controls, and operations procedures. Objectives: Understand electronic control theory and vehicle interface; Hydraulics applications and diagnostic troubleshooting; System instrumentation and calibration requirements; Vehicle maintenance and repairs; Understand and review all vehicle commissioning procedures; Learn periodic maintenance and in-chassis repairs; Develop and set up a scheduled maintenance program for customers. Course Length: 2 Days WS/Rig Equipment - Manifold Vehicles Truck / Trailer Mounted Familiarization/Basic Operation / Maintenance TC-WSRE005 This course covers general construction, theory, operation, and troubleshooting of the truck and trailer mounted Manifold vehicles. Topics: general theory of vehicle application, details of construction, major component configuration, electrical interface, hydraulic systems, high and low pressure pumps, instrumentation, electronic and hydraulic control systems, and periodic maintenance. Hands-on exercises cover voltohm meter use, basic electrical circuits, connector repair, hydraulic system repairs, pump maintenance and repairs, instrumentation calibrations, controls, and operations procedures. Objectives: Hydraulics applications and diagnostic troubleshooting; System instrumentation and calibration requirements; Inspections and repairs to hoses and manifold auxiliary components; System interface to data van; Vehicle maintenance and repairs; Iron works inspections, maintenance and repairs; Understand and review all vehicle commissioning procedures; Learn periodic maintenance and in-chassis repairs; Develop and set up a scheduled maintenance program for customers. Course Length: 2 Days 13

14 SMART Course Samples Well Servicing Products (Continued) WS/Rig Equipment - Electronic Controls Training (E-Tech) TC-WSRE006 Description: Electrical Service course specifically developed for training Electrical Service Technicians providing service on Stewart & Stevenson equipment. Course covers Blender/ Hydration Systems and CAS-Chemical Additive Systems operation as well as Frac pumps and Data Van. This course covers general construction, theory of operation, diagnostics and repair of electronic control systems on truck or trailer mounted unit configurations. Objectives: Understand safety requirements for equipment used in the Fracturing Process; Perform equipment inspections prior to equipment start-ups and perform On-Line inspection of equipment while in operation; Provide working knowledge of Equipment Operational requirements along with Electrical interconnection of each individual sub-system; Provide student with the knowledge and understanding of working principles of each piece of equipment used within a specific application arrangement; Provide knowledge of component specific maintenance, diagnostic procedures and guidelines for major components. These components include the electronic controllers for chemical and fluid systems, tub paddles, and proppant augers. Includes information pertaining to adjustments of these systems as used in the Fracturing Process.; Understand and apply organized diagnostic sequence.; Understand the unit s operational systems, hydraulic, electrical and air; Perform startup, shutdown and system monitoring operations; Understand the system s operating parameters, maintain these parameters for maximum output efficiency; Diagnose and repair electronics and controls associated with Stewart and Stevenson s Automated Controls Systems. WS/Rig Equipment - Hydration Systems Truck / Trailer Mounted Units Familiarization / Basic Operation / Maintenance TC-WSRE007 This course covers general construction, theory, operation, and troubleshooting of the truck and trailer mounted Hydration Systems. Topics: general theory of vehicle application, details of construction, major component configuration, electrical interface, tank reservoir systems, instrumentation, electronic and hydraulic control systems, and periodic maintenance. Hands-on exercises cover volt-ohm meter use, basic electrical circuits, connector repair, hydraulic system repairs, instrumentation calibrations, controls, and operations procedures. Objectives: Understand electronic control theory and vehicle interface; System instrumentation and calibration requirements; System interface to data van; Iron works connections and configuration; Vehicle maintenance and repairs; Understand and review all vehicle commissioning procedures; Learn periodic maintenance and in-chassis repairs; Develop and set up a scheduled maintenance program for customers. Course Length: 3 Days WS/Rig Equipment - Data Vans AccuFrac PC and IPC PC, DAQ PAC, EMM620 Meters and Suitcase TC-WSRE008 This 2-day course covers advanced applications and diagnostic requirements for working with the data van automation control application software programs. Topics: Set-up/configuration of required operation parameters for specific software applications; download/upload software changes; configuration modifications; use of suitcase controllers to operate and monitor truck operations; field interconnects between data van and frack truck systems; powering up/down procedures of data van; commissioning requirements and loading customer specific settings. Students will also have hands-on training to set up and configure EMM 620 panel meters for multiple applications using laptop and handheld Palm programming device. Objectives: Understand electronic control theory and vehicle interface; Data Van configuration and instrumentation; Camera and mast operations and system troubleshooting; Camera video monitoring and data capture software applications; Generator operations and maintenance; Ability to operate and configure AccuFrac controller and AccuFrac PC; Ability to operate and configure Intelligent Pump Control IPC_PC; EMM 620 Meter calibrations and configuration using laptop and IR Palm Pilot programmer; System instrumentation and calibration requirements; System interface to data van; Running vehicle from suitcase controller; Data Van commissioning procedures and inspection checks; Develop and set up a scheduled maintenance program for customers; 2-day course, accompanied by additional truck training courses Course Length: 2 Days and 4 Days 14

15 Spring 2017 Well Servicing Products (Continued) WS/Rig Equipment - Data Vans AccuFrac PC and IPC PC, DAQ PAC, EMM620 Meters and Suitcase Controllers Level I Advanced Operations TC-WSRE009 This 4-day course covers advanced applications and diagnostic requirements for working with the data van automation control application software programs. Topics: set-up/configuration of required operation parameters for specific software applications; download/upload software changes; configuration modifications; use of suitcase controllers to operate and monitor truck operations; field interconnects between data van and frack truck systems; powering up/down procedures of data van; commissioning requirements and loading customer specific settings. Students will also have hands-on training to set up and configure EMM 620 panel meters for multiple applications using laptop and handheld Palm programming device. Objectives: Understand electronic control theory and vehicle interface; Data Van configuration and instrumentation; Camera and mast operations and system troubleshooting; Camera video monitoring and data capture software applications; Generator operations and maintenance; Ability to operate and configure AccuFrac controller and AccuFrac PC; Ability to operate and configure Intelligent Pump Control IPC_PC; EMM 620 Meter calibrations and configuration using laptop and IR Palm Pilot programmer; System instrumentation and calibration requirements; System interface to data van; Running vehicle from suitcase controller; Data Van commissioning procedures and inspection checks; Develop and set up a scheduled maintenance program for customers; 4-day course is presented as a stand alone course and involves more hands-on applications and field exercises. Course Length: 2 Days and 4 Days WS/Rig Equipment - CTU Coiled Tubing Vehicles Truck / Trailer Mounted Units Familiarization / Basic Operation / Maintenance TC-WSRE010 This course covers general construction, theory, operation, and troubleshooting of the truck and trailer mounted Coil Tubing systems. Topics: General theory of vehicle application, details of construction, major component configuration, electrical interface, hydraulic systems, instrumentation, electronic and hydraulic control systems, and periodic maintenance. Hands-on exercises cover volt-ohm meter use, basic electrical circuits, connector repair, hydraulic system repairs, instrumentation calibrations, controls, and operations procedures. Objectives: Understand electronic control theory and vehicle interface; System instrumentation and calibration requirements; Coil tubing reel system operation and unit troubleshooting; Operator control and unit set up procedures; Iron works connections and configuration; Vehicle maintenance and repairs; Understand and review all vehicle commissioning procedures; Learn periodic maintenance and in-chassis repairs; Develop and set up a scheduled maintenance program for customers. Course Length: 3 Days WS/Rig Equipment - Injector Heads Familiarization/Basic Operation / Maintenance TC-WSRE011 This course covers general construction, theory, operation, and troubleshooting of Stewart& Stevenson Injector Heads. Topics: general theory of application, details of construction, major component configuration, electrical interface, hydraulic systems, instrumentation, electronic control systems and periodic maintenance, including procedures, alignment, and system set-up. Objectives: Understand electronic control theory and injector head interface; System instrumentation and calibration requirements; Chain drive system; Power Pack hookup and operation; Iron works connections and configuration; Injector head maintenance and repairs; Understand and review commissioning procedures; Learn periodic maintenance and repairs of injector head; Develop and set up a scheduled maintenance program for customers. Course Length: 1 Day 15

16 SMART Course Samples Well Servicing Products (Continued) WS/Rig Equipment - CTU Power Packs Systems Familiarization / Basic Operation / Maintenance TC-WSRE012 This course covers general construction, theory, operation, and troubleshooting of the truck and trailer mounted Hydration Systems. Topics: general theory of vehicle application; details of construction; major component configuration; electrical interface; tank reservoir systems; instrumentation; electronic and hydraulic control systems; periodic maintenance. Hands-on exercises cover volt-ohm meter use, basic electrical circuits, connector repair, hydraulic system repairs, instrumentation calibrations, controls, and operations procedures. Objectives: Understand electronic control theory and control interface; Hydraulic system theory, application and diagnostics troubleshooting; Series 60 diesel engine maintenance and diagnostics; ECU system diagnostics; System instrumentation and calibration requirements; Iron works connections and configuration; Power Pack maintenance and repairs; Understand and review of units commissioning procedures; Learn units periodic maintenance and repairs; Develop and set up a scheduled maintenance program for customers. Course Length: 2 Days WS/Rig Equipment - Reel and Suspension Crane Truck / Trailer Mounted Units Familiarization/ Basic Operation / Maintenance TC-WSRE013 This course covers general construction, theory, operation, and troubleshooting of the truck and trailer mounted reel and suspension systems. Topics covered during this training include: general theory of vehicle application, details of construction, major component configuration, electrical interface, hydraulic systems, instrumentation, electronic and hydraulic control systems, and unit periodic maintenance. Hands-on exercises cover volt-ohm meter use, basic electrical circuits, connector repair, hydraulic system repairs, instrumentation calibrations, controls, and operations procedures. Objectives: Understand electronic control theory and vehicle interface; System instrumentation and calibration requirements; Reel assembly operation and maintenance; Field set-up and operation procedures; System failure analysis and repair; Iron works connections and configuration; Vehicle maintenance and repairs; Understand and review all vehicle and unit commissioning procedures; Learn periodic maintenance and inchassis repairs; Develop and set up a scheduled maintenance program for customers Course Length: 3 Days WS/Rig Equipment - Crane Vehicle Familiarization/Basic Operation / Maintenance TC-WSRE014 This course covers general construction, theory, operation, and troubleshooting of the truck and trailer mounted Crane Systems. Topics: general theory of vehicle application, details of construction, major component configuration, electrical interface, hydraulic systems, instrumentation, electronic and hydraulic control systems, and periodic maintenance. Hands-on exercises cover volt-ohm meter use, basic electrical circuits, connector repair, hydraulic system repairs, instrumentation calibrations, controls, and operations procedures. Objectives: Crane operation and field set-up; Unit troubleshooting and repairs; Understand electronic control theory and vehicle interface; System instrumentation and alignment requirements; Vehicle maintenance and repairs; Understand and review all vehicle commissioning procedures; Learn periodic maintenance and in-chassis repairs; Develop and set up a scheduled maintenance program for customers. Course Length: 1 Day WS/Rig Equipment - Nitrogen Pumper Skids NS-181-NF Familiarization / Basic Operation / Maintenance TC-WSRE015 This course covers general construction, theory, operation, and troubleshooting of the Nitrogen Pumper skid and configuration. Topics: General theory of nitrogen injection application, skid details of construction, major component configuration, electrical interface, hydraulic systems, high and low pressure pumps, instrumentation, electronic and hydraulic control systems, and periodic maintenance; Handson exercises covers volt-ohm meter use, basic electrical circuits, connector repair, hydraulic system repairs, pump maintenance and repairs, instrumentation calibrations, controls, and operations procedures; Electronic control theory and vehicle interface; Hydraulics applications and diagnostic troubleshooting; DDEC IV RCU - Electronic Management System; System instrumentation and calibration requirements; Detroit Diesel Series 60 engine - basic overview and diagnostics; System interface to data van; Skid maintenance and repairs; Cryogenic centrifugal boost pump ACD model AC18HD; Understand and review all skid commissioning procedures; Learn periodic maintenance and repairs; Develop and set up a scheduled maintenance program for customers. Course Length: 3 days; Minimum number of students: 3; Maximum number of students: 8; Fee: Scheduled by quote only (customer's specific equipment); Prerequisites: Experience with well stimulation equipment 16