F225AET 06 (69J5) FL225AET 06 (69K5) 1E69J-280E1

Transcription

1 F225AET 06 () FL225AET 06 () 1E69J-280E1 ( )

2 F225AET/FL225AET PARTS CATALOGUE 2006 by Yamaha Motor Co., Ltd. 1st edition, August 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 7. Applicable Serial No. Engine Serial No. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. 8. Applicable Engine Starting Serial No. Model Serial No. Model Serial No. F225A 69J FL225A 69K Applicable Colour Code Abbreviation Colour Name Colour Code DBN1 DARK BLUISH GRAY 1 008D 10. Quantity Column Information Column No. Name Of Q ty Column Applicable Model 1 F225AET 2 FL225AET

4 CONTENTS TOP COWLING... 1 CYLINDER & CRANKCASE CRANKSHAFT & PISTON... 5 CYLINDER & CRANKCASE CYLINDER & CRANKCASE VALVE... 9 INTAKE INTAKE THROTTLE BODY ASSY THROTTLE BODY ASSY THROTTLE BODY ASSY FUEL INJECTION PUMP FUEL INJECTION PUMP FUEL FUEL GENERATOR ELECTRICAL ELECTRICAL ELECTRICAL STARTING MOTOR BOTTOM COWLING BOTTOM COWLING CONTROL CONTROL CONTROL BRACKET BRACKET POWER TRIM & TILT ASSY POWER TRIM & TILT ASSY UPPER CASING OIL PAN LOWER CASING & DRIVE LOWER CASING & DRIVE LOWER CASING & DRIVE LOWER CASING & DRIVE STEERING GUIDE REMOTE CONTROL BOX REMOTE CONTROL ASSY REMOTE CONTROL ASSY METER SWITCH & PANEL REPAIR KIT REPAIR KIT INDEX NUMERICAL INDEX... 80

5 FIG. 1 TOP COWLING PART DESCRIPTION 1 69J D TOP COWLING ASSY J MOLDING, AIR DUCT M28.NUT F HOLDER, CLAMP BAND J HOLDER, CLAMP BAND J DAMPER WASHER, SPRING NUT, HEXAGON F HOOK BOLT WASHER F DAMPER F HOLDER, CLAMP BAND F HOOK F CAP J GRAPHIC, REAR J W GRAPHIC SET J GRAPHIC, FRONT J MARK, COWLING J MARK, COWLING J PIPE, JOINT HOSE (L400) HOSE (L310) J DAMPER, FORM F LABEL, CAUTION 1 1 1

6 FIG. 2 CYLINDER & CRANKCASE 1 PART DESCRIPTION 1 69J W009B 04 1S CYLINDER BLOCK ASSY J S CRANKCASE ASSY PIN, DOWEL PIN, DOWEL J PLATE, BAFFLE J BOLT J BOLT J BOLT NUT, FLANGE M66 BOLT, WITH WASHER J COVER, CRANKCASE J GASKET, CRANKCASE COVER PIN, DOWEL BOLT, WITH WASHER J COVER, BREATHER SCREW, PAN HEAD WASHER J HANGER, ENGINE MA2 BOLT, WITH WASHER J 1131C 01 1S COVER, JOINT S1 1131B 00 GASKET, COVER MA4 BOLT, WITH WASHER F THERMOSTAT F SEAL, THERMOSTAT P2 1240H 00 1S ANODE ASSY M80.BOLT P ANODE 1 1 2

7 FIG. 2 CYLINDER & CRANKCASE 1 PART DESCRIPTION BOLT, FLANGE GASKET P3 1240H 00 1S ANODE ASSY M80.BOLT P ANODE BOLT, FLANGE GASKET M06 PLUG, STRAIGHT SCREW GASKET BOLT WASHER J 1243A 00 HOSE J 1243E 00 HOSE M10 CLAMP J GASKET, CYLINDER F STOPPER F DAMPER, UPPER MOUNT RUBBER BOLT WASHER O-RING MJ1 O-RING J PLUG, BLIND O-RING BOLT WASHER J GROMMET, WATER SHUT J ELEMENT ASSY, OIL CLEANER 1 1 3

8 FIG. 2 CYLINDER & CRANKCASE 1 PART DESCRIPTION 55 69J BOLT, UNION J CONNECTOR J GASKET BOLT WASHER J COVER, OIL ELEMENT BOLT WASHER G PLUG, OIL M79 O-RING J S JOINT J A0 GASKET, OIL PLUG BOLT WASHER J THERMO SWITCH ASSY M10 CLAMP E PLATE J SENDER, OIL PRESSURE E ANODE SCREW, FLAT HEAD 4 4 4

9 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION 1 69J CRANKSHAFT OIL SEAL J PLANE BEARING, CRANKSHAFT UR #1 69J PLANE BEARING, CRANKSHAFT UR #2 69J PLANE BEARING, CRANKSHAFT UR #3 4 69J PLANE BEARING, CRANKSHAFT UR #1 69J PLANE BEARING, CRANKSHAFT UR #2 69J PLANE BEARING, CRANKSHAFT UR #3 5 69J PLANE BEARING, CRANKSHAFT UR #1 69J PLANE BEARING, CRANKSHAFT UR #2 69J PLANE BEARING, CRANKSHAFT UR #3 6 69J PLANE BEARING, CRANKSHAFT J W CONNECTING ROD ASSY J BOLT, CONNECTING ROD J PLANE BEARING, CONNECTING ROD UR YELLOW 69J PLANE BEARING, CONNECTING ROD UR GREEN 69J PLANE BEARING, CONNECTING ROD UR BLUE 10 69J B0 PISTON (STD) J PISTON (0.25MM O/S) 6 6 AP 11 63P PISTON RING SET (STD) P PISTON RING SET (0.25MM O/S) 6 6 AP 12 69J PIN, PISTON J CLIP, PISTON PIN

10 FIG. 4 CYLINDER & CRANKCASE 2 PART DESCRIPTION 1 69J W009A 05 1S CYLINDER HEAD ASSY J CYLINDER HEAD ASSY J GUIDE, VALVE PLUG, TAPER SCREW SLEEVE GUIDE-DOWEL BOLT/WASHER-CAM CAPS BOLT, WITH WASHER J W009C 05 1S CYLINDER HEAD ASSY J CYLINDER HEAD ASSY J GUIDE, VALVE PLUG, TAPER SCREW SLEEVE GUIDE-DOWEL BOLT/WASHER-CAM CAPS BOLT, WITH WASHER J ANODE COVER ASSY V ANODE F GROMMET, ANODE M07.BOLT, FLANGE M03.GASKET BOLT, WITH WASHER J GASKET, CYLINDER HEAD M08 COLLAR SCREW, FLAT FILLISTER M91 BOLT, WITH WASHER BOLT, WITH WASHER J GASKET, CYLINDER HEAD M08 COLLAR 2 2 6

11 FIG. 4 CYLINDER & CRANKCASE 2 PART DESCRIPTION SCREW, FLAT FILLISTER M91 BOLT, WITH WASHER BOLT, WITH WASHER J S COVER, CYLINDER HEAD J PLATE, BREATHER SCREW, PAN HEAD WASHER J GASKET, HEAD COVER BOLT WASHER J S COVER, CYLINDER HEAD J GASKET, HEAD COVER BOLT WASHER PLUG, SPARK (NGK LFR5A-11) 6 6 7

12 FIG. 5 CYLINDER & CRANKCASE 3 PART DESCRIPTION 1 69J S INNER COVER, EXHAUST J S INNER COVER,EXHAUST J S OUTER COVER, EXHAUST J S OUTER COVER, EXHAUST P GASKET, EXHAUST INNER COVER P GASKET, EXHAUST INNER COVER P GASKET, EXHAUST OUTER COVER P ANODE E ANODE SCREW, FLAT HEAD M02 SCREW, COUNTERSUNK PIN, SPRING BOLT, WITH WASHER BOLT, WITH WASHER BOLT GASKET M09 PLUG, STRAIGHT SCREW GASKET P HANGER, ENGINE MA2 BOLT, WITH WASHER J 1111M 00 COVER M06 PLUG, STRAIGHT SCREW GASKET J 2134V 00 BRACKET 1 1 8

13 FIG. 6 VALVE PART DESCRIPTION 1 69J VALVE, INTAKE J VALVE, EXHAUST J SPRING, VALVE INNER J RETAINER, VALVE SPRING J COTTER, VALVE J SEAL, VALVE STEM J LIFTER, VALVE S PAD, ADJUSTING (2.320) UR 6S PAD, ADJUSTING (2.340) UR 6S PAD, ADJUSTING (2.360) UR 6S PAD, ADJUSTING (2.380) UR 6S PAD, ADJUSTING (2.400) UR 6S PAD, ADJUSTING (2.420) UR 6S PAD, ADJUSTING (2.440) UR 6S PAD, ADJUSTING (2.460) UR 6S PAD, ADJUSTING (2.480) UR 6S PAD, ADJUSTING (2.500) UR 6S A0 PAD, ADJUSTING (2.520) UR 6S B0 PAD, ADJUSTING (2.540) UR 6S C0 PAD, ADJUSTING (2.560) UR 6S D0 PAD, ADJUSTING (2.580) UR 6S E0 PAD, ADJUSTING (2.600) UR 6S F0 PAD, ADJUSTING (2.620) UR 6S G0 PAD, ADJUSTING (2.640) UR 6S H0 PAD, ADJUSTING (2.660) UR 6S J0 PAD, ADJUSTING (2.680) UR 6S K0 PAD, ADJUSTING (2.700) UR 9

14 FIG. 6 VALVE PART DESCRIPTION 8 6S L0 PAD, ADJUSTING (2.720) UR 6S M0 PAD, ADJUSTING (2.740) UR 6S N0 PAD, ADJUSTING (2.760) UR 6S P0 PAD, ADJUSTING (2.780) UR 6S R0 PAD, ADJUSTING (2.800) UR 6S S0 PAD, ADJUSTING (2.820) UR 6S T0 PAD, ADJUSTING (2.840) UR 6S U0 PAD, ADJUSTING (2.860) UR 6S V0 PAD, ADJUSTING (2.880) UR 6S W0 PAD, ADJUSTING (2.900) UR 6S X0 PAD, ADJUSTING (2.920) UR 6S Y0 PAD, ADJUSTING (2.940) UR 6S PAD, ADJUSTING (2.960) UR 9 69J CAMSHAFT J CAMSHAFT J CAMSHAFT J CAMSHAFT CHAIN J TENSIONER ASSY, CAM CHAIN J TENSIONER ASSY, CAM CHAIN BOLT PIN, DOWEL J GEAR, DRIVEN M06 BOLT, WITH WASHER M59 OIL SEAL J V-BELT P TENSIONER ASSY

15 FIG. 6 VALVE PART DESCRIPTION 23 69J GEAR, DRIVE BOLT, HEXAGON SOCKET HEAD KEY, WOODRUFF

16 FIG. 7 INTAKE 1 PART DESCRIPTION 1 69J PLATE J BOLT, HOLDING V CLIP BOLT, STUD M66 CLAMP J 1442A 00 COVER, CLEANER CASE J DAMPER SCREW, TAPPING J PIPE M03 CLIP J GASKET, MANIFOLD BOLT, WITH WASHER PIN, SPRING M75 BOLT WASHER, PLATE J SILENCER ASSY, INTAKE COLLAR J 1444F 00 SILENCER ASSY, INTAKE COLLAR J PIPE M52 CLAMP J SEAL BUSH BOLT, WITH WASHER COLLAR M28 NUT J PIPE, BREATHER

17 FIG. 7 INTAKE 1 PART DESCRIPTION 28 69J PIPE, OIL VENT J PIPE, BREATHER J PIPE EL SEAL J PIPE L THERMOSENSOR CLAMP

18 FIG. 8 INTAKE 2 PART DESCRIPTION 1 60L PIPE CLAMP CLAMP J CANISTER ASSY J 2134X 00 BRACKET, CANISTER M23 GROMMET M60 COLLAR M59 BOLT, WITH WASHER J 2419A 00 HOLDER BOLT WASHER E PIPE, JOINT L PIPE L PIPE HOSE, WITH UNION J FILTER, FUEL L PIPE HOSE, WITH UNION L PIPE, FUEL HOSE, WITH UNION L CLAMP, FUEL PIPE L CLAMP, FUEL PIPE M10 CLAMP

19 FIG. 9 THROTTLE BODY ASSY 1 PART DESCRIPTION 1 69J THROTTLE BODY ASSY J BODY, THROTTLE CF NUT WASHER, SPRING V SCREW, AIR ADJUSTING V SPRING, THROTTLE VALVE J BODY, THROTTLE CF NUT WASHER, SPRING J BODY, THROTTLE CF NUT WASHER, SPRING J SPACER V SCREW V SCREW V SPRING, THROTTLE VALVE J HOLDER S THROTTLE SENSOR ASSY J DELIVERY PIPE ASSY J HOLDER J PIPE, FUEL J NIPPLE V O-RING V SCREW J MANIFOLD BOLT GASKET

20 FIG. 9 THROTTLE BODY ASSY 1 PART DESCRIPTION 28 69J GASKET PIN, DOWEL J BOLT V WASHER J INJECTOR ASSY V 1410B 00..PACKING KIT V RUBBER, INJECTOR V COLLAR V BOLT J SCREW, THROTTLE J PIPE, FUEL F FUEL PIPE JOINT J PIPE, FUEL J SET BAR, FUEL JOINT V CLIP J SPRING V 8182L 00.O-RING J PIPE V CLIP

21 FIG. 10 THROTTLE BODY ASSY 2 PART DESCRIPTION 1 69J 1375A 21 THROTTLE BODY ASSY J BODY, THROTTLE CF NUT WASHER, SPRING V SCREW, AIR ADJUSTING V SPRING, THROTTLE VALVE J BODY, THROTTLE CF NUT WASHER, SPRING J BODY, THROTTLE CF NUT WASHER, SPRING V SPRING, THROTTLE VALVE V SCREW J BODY ASSY V O-RING V 1312A 00 VALVE, CONTROL V SCREW V SENSOR, PRESSURE J MANIFOLD BOLT GASKET J GASKET PIN, DOWEL J BOLT V WASHER J INJECTOR ASSY

22 FIG. 10 THROTTLE BODY ASSY 2 PART DESCRIPTION 28 68V 1410B 00.PACKING KIT V RUBBER, INJECTOR J SCREW, THROTTLE J BOLT J BOLT J HOSE J CLIP J PLATE

23 FIG. 11 THROTTLE BODY ASSY 3 PART DESCRIPTION 1 69J DELIVERY PIPE ASSY J NIPPLE V O-RING V SCREW V CAP J REGULATOR, PRESSURE V SCREW V WASHER, SPRING V WASHER V COLLAR V BOLT F FUEL PIPE JOINT V CLIP J HOSE L PIPE J PIPE, FUEL V HOSE, VACUUM SENSING JW PIPE J HOSE, VACUUM SENSING J HOSE, VACUUM SENSING J HOSE, VACUUM SENSING V PIPE, JOINT J JOINT J CLIP, PIPE J PIPE, FUEL V CLIP J 8259L 00 WIRE HARNESS ASSY

24 FIG. 11 THROTTLE BODY ASSY 3 PART DESCRIPTION 28 68V CLIP J 2417H 00 CLAMP

25 FIG. 12 FUEL INJECTION PUMP 1 PART DESCRIPTION 1 69J FLOAT CHAMBER ASSY J COVER, FLOAT CHAMBER J 2411R 00.PLATE J 2411T 00.PLATE J SCREW J BODY, FLOAT CHAMBER PLUG, DRAIN V WASHER J FLOAT V PIN, FLOAT J VALVE, NEEDLE V O-RING V PLATE SCREW, PAN HEAD V WASHER, PLAIN V DAMPER, PUMP J FUEL PUMP COMP V FILTER V COVER, PUMP V SCREW V GASKET, FLOAT CHAMBER J PIPE, JOINT J PIPE J PIPE J ORIFICE, AIR VENT J FUEL PUMP ASSY J BRACKET, FUEL PUMP

26 FIG. 12 FUEL INJECTION PUMP 1 PART DESCRIPTION 28 69J BUSH, FULEL PUMP J BOLT J PLATE J NUT, HOLDING J COOLER V COLLAR J BOLT J DAMPER J COLLAR J CAP L PIPE L PIPE, JOINT L RELIEF VALVE ASSY L PIPE L PROTECTOR, PIPE J 2481H 00 CLAMP J 2481H 10 CLAMP

27 FIG. 13 FUEL INJECTION PUMP 2 PART DESCRIPTION 1 69J RELIEF VALVE ASSY J PIPE J PIPE J PIPE J PIPE J PIPE V CLIP V CLIP J CLIP V 2481H 00 CLAMP E PIPE, JOINT J PIPE, JOINT J PIPE J PIPE, FUEL V CLIP J FILTER, FUEL J CAP J PIPE J 1410F 00 NIPPLE J CLAMP, FUEL PIPE J CLAMP, FUEL PIPE SCREW, PAN HEAD J PIPE, FUEL J SET BAR, FUEL JOINT

28 FIG. 14 FUEL 1 PART DESCRIPTION DAMPER HOSE (L2360) R PIPE, JOINT M10 CLAMP A PIPE, FUEL L FILTER ASSY A CUP, FILTER L NUT A O-RING L SPRING L ELEMENT, FILTER A FLOAT, WATER LEVEL L O-RING BOLT WASHER BOLT WASHER, SPRING WASHER, PLATE L HOLDER, FILTER J BRACKET, FILTER BOLT, WITH WASHER J PIPE M10 CLAMP J TOOL KIT 1 1 AP 24

29 FIG. 15 FUEL 2 PART DESCRIPTION 1 6Y FUEL PIPE COMP AP M01.HOSE (L2050) E BAND M19.GROMMET Y PRIMER PUMP ASSY

30 FIG. 16 GENERATOR PART DESCRIPTION 1 69J ROTOR ASSY J BASE ASSY J COIL, PULSER J STATOR ASSY D SCREW, WITH WASHER (M6X30) PIN, DOWEL BOLT WASHER, SPRING WASHER KEY, WOODRUFF WASHER, PLATE NUT J ROTOR P PLATE, TIMING SCREW, PAN HEAD WASHER J 8132G 00 PLATE BOLT WASHER M66 CLAMP J COVER, FLYWHEEL DAMPER, IGNITION COIL A DAMPER, IGNITION COIL COLLAR M59 BOLT, WITH WASHER F 2812A 00 PULLER, FUSE J GRAPHIC, REGULATOR

31 FIG. 16 GENERATOR PART DESCRIPTION 28 60L MARK, CAUTION A MARK A MARK K MARK K MARK

32 FIG. 17 ELECTRICAL 1 PART DESCRIPTION 1 69J BRACKET, IGNITION COIL M21 GROMMET M82 BOLT, WITH WASHER J IGNITION COIL ASSY BOLT WASHER CLAMP M56 CLAMP J COVER, IGNITION COIL BOLT, HEXAGON SOCKET HEAD DAMPER, IGNITION COIL J RECTIFIER & REGULATOR ASSY J A0 PLATE, RECTIFIER FITTING J S COVER, RECTIFIER MA3 BOLT, WITH WASHER MA5 BOLT, WITH WASHER BOLT WASHER, SPRING WASHER J PIPE J PIPE M03 CLIP M18 CLIP J WIRE, EARTH LEAD BOLT WASHER A THERMOSENSOR ASSY

33 FIG. 17 ELECTRICAL 1 PART DESCRIPTION WASHER, PLATE J MARK F MARK, CAUTION

34 FIG. 18 ELECTRICAL 2 PART DESCRIPTION 1 69J 8591A 41 ENGINE CONTROL UNIT ASSY BOLT WASHER BOLT WASHER J TERMINAL BOLT WASHER BOLT WASHER J BRACKET J PLATE A DAMPER, IGNITION COIL COLLAR M59 BOLT, WITH WASHER V 8194A 00 RELAY BOLT WASHER, SPRING WASHER V STAY, RELAY SCREW, TAPPING G COVER, LEAD WIRE J RELAY ASSY BOLT WASHER, SPRING WASHER BOLT

35 FIG. 18 ELECTRICAL 2 PART DESCRIPTION WASHER, PLATE J COVER M00 SCREW, TRUSS HEAD TAPPING M56 CLAMP M66 CLAMP V RELAY ASSY SCREW, TAPPING CLAMP J GRAPHIC, REGULATOR BOLT 1 1 AP WASHER 1 1 AP BOLT 1 1 AP WASHER 1 1 AP 41 69J WIRE HARNESS 1 1 AP 31

36 FIG. 19 ELECTRICAL 3 PART DESCRIPTION 1 69J WIRE HARNESS ASSY F FUSE (5A) J 8215B 00.CAP (BROWN) M66 CLAMP BOLT WASHER, SPRING WASHER BOLT WASHER J TRIM & TILT SWITCH ASSY J D COVER, BOTTOM J GASKET J BRACKET M86 BOLT J 8259N 11 WIRE HARNESS ASSY F 8215B 10.CAP (YELLOW) F 8215B 20.CAP (GREEN) F FUSE (20A) F FUSE (30A) J DRIVE UNIT ASSY M82 BOLT J LEAD WIRE ASSY M66 CLAMP J WIRE, LEAD (ISOLATOR CABLE) 1 1 AP 32

37 FIG. 20 STARTING MOTOR PART DESCRIPTION 1 69J STARTING MOTOR ASSY F ARMATURE ASSY F STATOR ASSY J BRUSH HOLDER ASSY J BRUSH SET F SPRING, BRUSH F REAR BRACKET ASSY F PINION ASSY F PINION STOPPER SET F GEAR ASSY, STARTING MOTOR F CLUTCH, OVER RUN F SHAFT, PINION F BRACKET, CENTER F BEARING F GEAR, RING F 8183R 00...GASKET F BRACKET, CENTER V 8183T 00..GEAR, IDLER F WASHER KIT J COVER J LEVER ASSY J STARTER RELAY ASSY J COVER, DUST K BOLT J BOLT F SCREW BOLT

38 FIG. 20 STARTING MOTOR PART DESCRIPTION WASHER, PLATE NUT WASHER, SPRING

39 FIG. 21 BOTTOM COWLING 1 PART DESCRIPTION 1 69J D BOTTOM COWLING ASSY J B PLATE, FITTING P RUBBER, SEAL P RUBBER, SEAL J STAY SCREW, PAN HEAD M82 BOLT J GROMMET D B PLATE, FITTING M82 BOLT P SEAL J RUBBER, SEAL M22 BOLT, WITH WASHER M81 GROMMET M37 COLLAR H GROMMET M10 CLAMP A GROMMET P NIPPLE, HOSE J RUBBER, SEAL A RUBBER, SEAL E PLATE M81 BOLT CLAMP M86 BOLT J STAY, NEUTRAL SWITCH M86 BOLT

40 FIG. 21 BOTTOM COWLING 1 PART DESCRIPTION M47 CLAMP F PLATE, CLAMP J PLATE, CLAMP M82 BOLT H GROMMET J D LEVER, CLAMP J D LEVER, CLAMP M73 BUSH M18 WASHER, WAVE F LEVER, CLAMP BOLT WASHER, PLATE J PLATE, CLAMP M82 BOLT J D LEVER, CLAMP M73 BUSH M18 WASHER, WAVE D LEVER, CLAMP BOLT WASHER, PLATE D HOOK, SPRING M86 BOLT M34 SPRING, TENSION F FASTNER 1 1 AP CLAMP 1 1 AP 53 68V CLAMP F LABEL

41 FIG. 22 BOTTOM COWLING 2 PART DESCRIPTION 1 69J D APRON NUT, SQUARE J D APRON BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON M17 GROMMET J STAY, APRON J D COVER, UPPER CASING BOLT,HEX. SOCKET BUTTON E PIPE, JOINT HOSE (L600) HOSE, WITH SPRING T ADAPTER R JOINT, HOSE R JOINT, HOSE R GASKET, HOSE JOINT HOSE (L1050) M10 CLAMP SCREW, TAPPING

42 FIG. 23 CONTROL 1 PART DESCRIPTION 1 69J BRACKET, REMOTE CONTROL M86 BOLT E CABLE END, REMOTE CONTROL CLIP J S BRACKET BOLT WASHER J S BRACKET M01 NIPPLE, GREASE BUSH BOLT SPRING, TORSION V 8259F 00 SWITCH ASSY J 8259F 00 SWITCH ASSY A PLATE SCREW, PAN HEAD WASHER M10 CLAMP M86 CLAMP CLAMP P LEVER, SHIFT ROD J BUSHING, SHIFT ROD LEVER M20 WASHER, PLATE CLIP M12 BUSH J BRACKET BUSHING

43 FIG. 23 CONTROL 1 PART DESCRIPTION M02 BALL SPRING, COMPRESSION BOLT WASHER PIN, SPRING J HANDLE GEAR SHIFT ASSY 1 1 X(25.3") O-RING M90 BUSH M02 WASHER, PLATE PIN, COTTER

44 FIG. 24 CONTROL 2 PART DESCRIPTION 1 69J LEVER, THROTTLE CONTROL V BUSHING BUSH WASHER, PLATE CIRCLIP J GEAR PIN, SPRING PIN, SPRING J SHAFT, THROTTLE CONTROL J LEVER, MAGNETO CONTROL JOINT, BALL M02 WASHER, PLATE E CABLE END, REMOTE CONTROL CLIP J BRACKET BOLT WASHER M86 CLAMP BOLT WASHER J STAY, CORD CLAMP CLAMP BRACKET BOLT WASHER J CAM, ACCEL J SPRING

45 FIG. 24 CONTROL 2 PART DESCRIPTION BOLT M04 WASHER, WAVE M02 WASHER, PLATE

46 FIG. 25 CONTROL 3 PART DESCRIPTION 1 69J ROD, LINK JOINT, LINK NUT J ACCEL. ARM ASSY J SHAFT, LINK CONNECTING PIN, SPRING M65 BOLT, WITH WASHER J LINK, ACCEL J ROD, MAGNETO CONTROL NUT, U

47 FIG. 26 BRACKET 1 PART DESCRIPTION 1 69J D BRACKET, CLAMP G ANODE G PLATE BOLT WASHER H WIRE, LEAD BOLT WASHER E WIRE, LEAD SCREW, PAN HEAD WASHER A WASHER, FRICTION SCREW, PAN HEAD J D BRACKET, CLAMP A WASHER,FRICTION SCREW, PAN HEAD M03 NIPPLE, GREASE M83 CLAMP SCREW, PAN HEAD WASHER R BOLT, CLAMP BRACKET M31 BUSH M59 WASHER, PLATE M11 NUT, SELF-LOCKING M10 CLAMP M83 CLAMP BOLT

48 FIG. 26 BRACKET 1 PART DESCRIPTION WASHER BOLT, WITH WASHER A D BRACKET, SWIVEL M03 NIPPLE, GREASE J WIRE, LEAD G HOOK, SPRING BOLT A LEVER, TILT STOP G LEVER, TILT STOP M16 BUSH G COLLAR, DISTANCE M19 PIN M02 COLLAR PIN, SPRING SPRING, TENSION E PIN, UPPER SHOCK MOUNT M63 BUSH M14 BUSH M02 CIRCLIP M05 BOLT (L:130MM) 4 4 UR M77 BOLT (L:150MM) 2 2 UR M01 WASHER, PLATE M05 WASHER, PLATE NUT

49 FIG. 27 BRACKET 2 PART DESCRIPTION 1 69J TRIM SENDER COVER, LEAD WIRE SCREW, PAN HEAD A BOLT, THRUST RECEIVER NUT, FLANGE J D STEERING BRACKET ASSY M00 WASHER, PLATE M89 BUSH O-RING M47 WASHER, PLATE J D HOUSING, LOWER MOUNT RUBBER M04 CIRCLIP A DAMPER, LOWER MOUNT RUBBER K MOUNT DAMPER, LOWER SIDE M19 WASHER, PLATE WASHER, PLATE E WIRE, LEAD BOLT M58 WASHER, PLATE M00 NUT, SELF-LOCKING WASHER A HOUSING, LOWER MOUNT RUBBER BOLT, WITH WASHER J MOUNT DAMPER, UPPER SIDE WASHER, PLATE M46 WASHER, PLATE J STOPPER, UPPER MOUNT

50 FIG. 27 BRACKET 2 PART DESCRIPTION BOLT M00 NUT, SELF-LOCKING WASHER J DAMPER, UPPER MOUNT RUBBER A COVER, UPPER MOUNT BOLT, WITH WASHER

51 FIG. 28 POWER TRIM & TILT ASSY 1 PART DESCRIPTION 1 69J D POWER TRIM & TILT ASSY J POWER TILT ASSY J TILT PISTON SUB ASSY J ROD N50..OIL SEAL H O-RING H RING, BACK UP A 4389H 00..O-RING A SCREW, CYLINDER END J 4384H 00..SPRING J 4382E 00..ADAPTOR J 4380P 01..PISTON SUB ASSY BALL A O-RING A RING, BACK UP A O-RING H PISTON, FREE A CYLINDER, TILT A PIPE J 4388J 00 PLUG J PIPE O-RING J 4388E 00 BOLT,SCREW M14 BUSH A PIN, LOWER SHOCK MOUNT A RING, SNAP O-RING

52 FIG. 28 POWER TRIM & TILT ASSY 1 PART DESCRIPTION 28 69J SCREW, MANUAL RELEASE H RING, SNAP J 4381C 00 FILTER J PLATE STOPPER J 4389J 00 O-RING J GEAR PUMP ASSY BALL J 4381C 00.FILTER J 4389J 00.O-RING BALL J 4384M 00.PISTON, SHUTTLE A 4384F 00.SEAL, MAIN VALVE CIRCLIP J SPRING, SHUTTLE RETURN J PISTON, SHUTTLE H O-RING V 4386A 00.PIN, ABSORBER VALVE J SPRING, MAIN VALVE J WASHER BALL O-RING J SEAT, RELIEF VALVE J PIN, VALVE SUPPORT A5.O-RING J SPRING, UP RELIEF J SCREW, VALVE LOCK H1 4384G 11.SEAL, RELIEF VALVE

53 FIG. 28 POWER TRIM & TILT ASSY 1 PART DESCRIPTION 55 6H PIN, VALVE SUPPORT H SPRING, DOWN RELIEF J SPRING, MANUAL RELEASE J 4384G 00.SEAL, RELIEF VALVE CS3 4387G 00.WASHER BOLT PIN, DOWEL J RING, BACK UP J FILTER J 4381J 00 PLATE BOLT J CONNECTOR, SHAFT A O-RING T RING, SNAP A SEAL, TRIM DUST A SCREW, TRIM CYLINDER END J TRIM PISTON SUB ASSY A RING, BACK UP A O-RING A 4384H 10.SPRING A RING, SNAP

54 FIG. 29 POWER TRIM & TILT ASSY 2 PART DESCRIPTION 1 69J MOTOR ASSY N50.WASHER, WAVE T6.BEARING J ARMATURE ASSY J STATOR ASSY J O-RING J BOLT J OIL SEAL J BRUSH J 4386K 00.SPRING, BRUSH J FRAME, END J 4388H 00 PLUG J FILTER J 4388F 00 SPACER H O-RING J BODY, RESERVOIR J BOLT, SOCKET O-RING H PLUG, RESERVOIR

55 FIG. 30 UPPER CASING PART DESCRIPTION 1 69J GUIDE, EXHAUST M79 BOLT, WITH WASHER BOLT WASHER BOLT, WITH WASHER M16 PIN, DOWEL E GROMMET J PRESSURE CONTROL VALVE ASSY O-RING MG4.O-RING J PLATE, GUIDE STOPPER COLLAR BOLT WASHER J MANIFOLD, EXT M16 PIN, DOWEL J B MANIFOLD, EXHAUST P GASKET, EXHAUST MANIFOLD BOLT, WITH WASHER J SEAL, EXT J A0 GASKET, EXHAUST MANIFOLD J B PLATE S GASKET, EXHAUST MANIFOLD J B MUFFLER BOLT WASHER M23 PIN, DOWEL

56 FIG. 30 UPPER CASING PART DESCRIPTION 28 69J SEAL J GASKET, MUFFLER J D CASING, UPPER J SEAL, RUBBER J GASKET, UPPER CASING BOLT, WITH WASHER M16 PIN, DOWEL J DAMPER, ENGINE MOUNT J D COVER, UPPER CASING BOLT J BUSHING, DRIVE SHAFT M01 CIRCLIP A CAP BOLT WASHER E END, NIPPLE M10 CLAMP HOSE (L1330) 1 1 X(25.3") 46 61A NIPPLE, HOSE PIN, DOWEL M17 BOLT, WITH WASHER J COVER, EXHAUST SCREW, PAN HEAD WASHER, PLATE J GASKET, OIL PAN

57 FIG. 31 OIL PAN PART DESCRIPTION 1 69J B OIL PAN J SEAL, RUBBER BOLT, WITH WASHER BOLT WASHER M16 PIN, DOWEL M06 PLUG, STRAIGHT SCREW M09 GASKET J STRAINER, OIL M64.COLLAR J SEAL, OIL STRAINER BOLT WASHER, PLATE J OIL PUMP ASSY J GASKET, PUMP COVER J OIL SEAL J OIL SEAL J OIL SEAL J SEAL, CYLINDER BOLT, WITH WASHER O-RING J PLUG, OIL LEVEL J GUIDE, INLET MJ3 O-RING BOLT WASHER, SPRING WASHER

58 FIG. 32 LOWER CASING & DRIVE 1 PART DESCRIPTION 1 69J D LOWER UNIT ASSY 1 X(25.3"),RH 2 61A D CASING, LOWER BEARING W1 BEARING A SHIM (T:0.10MM) 1 UR 61A SHIM (T:0.12MM) 1 UR 61A SHIM (T:0.15MM) 1 UR 61A SHIM (T:0.18MM) 1 UR 61A SHIM (T:0.30MM) 1 UR 61A SHIM (T:0.40MM) 1 UR 61A SHIM (T:0.50MM) 1 UR DAMPER, WATER SEAL PLUG, STRAIGHT SCREW PLUG, DRAIN GASKET A GUIDE, SEAL DAMPER A PLATE O-RING OIL SEAL M10 BOLT, WITH WASHER J SHIFT CAM ASSY CIRCLIP M10 SPRING, COMPRESSION A HOUSING, WATER PUMP A INSERT, CARTRIDGE M38 O-RING O-RING 1 54

59 FIG. 32 LOWER CASING & DRIVE 1 PART DESCRIPTION 22 6E DAMPER, WATER SEAL E COVER, WATER PUMP HOUSING E IMPELLER M05 KEY, WOODRUFF A SPACER A COLLAR, DRIVE SHAFT M01 WASHER, PLATE M19 WASHER, WAVE G OUTER PLATE, CARTRIDGE E A0 GASKET, WATER PUMP PIN, DOWEL M14 BOLT, WITH WASHER A HOUSING, BEARING M16 OIL SEAL U2 BEARING A SHIM (T:0.10MM) 1 UR 61A SHIM (T:0.12MM) 1 UR 61A SHIM (T:0.15MM) 1 UR 61A SHIM (T:0.18MM) 1 UR 61A SHIM (T:0.30MM) 1 UR 61A SHIM (T:0.40MM) 1 UR 61A SHIM (T:0.50MM) 1 UR U9 BEARING M14 O-RING E COVER, OIL SEAL BOLT WASHER 4 55

60 FIG. 32 LOWER CASING & DRIVE 1 PART DESCRIPTION 43 69J DRIVE SHAFT COMP. 1 X(25.3") 44 6P PINION (15T) M00 WASHER, PLATE M19 NUT P GEAR 1 (30T) J SHAFT, PROPELLER A SHIFTER A SLIDE, SHIFT A PIN, CROSS J CLUTCH, DOG A RING, CROSS PIN H SHAFT, FREE A PLUNGER, SHIFT M00 WASHER, PLATE M03 NUT, SPRING M77 SPRING, COMPRESSION BALL J HOUSING, BEARING U0 BEARING P GEAR 2 (30T) M00 WASHER, PLATE A SHIM (T:0.10MM) 1 UR 61A SHIM (T:0.12MM) 1 UR 61A SHIM (T:0.15MM) 1 UR 61A SHIM (T:0.18MM) 1 UR 61A SHIM (T:0.30MM) 1 UR 61A SHIM (T:0.40MM) 1 UR 56

61 FIG. 32 LOWER CASING & DRIVE 1 PART DESCRIPTION 64 61A SHIM (T:0.50MM) 1 UR BEARING M17 OIL SEAL O-RING BOLT, FLANGE WASHER, PLATE M00 NIPPLE, GREASE J D CAP, LOWER CASING BOLT WASHER 2 57

62 FIG. 33 LOWER CASING & DRIVE 2 PART DESCRIPTION 1 6E DAMPER, WATER SEAL 1 2 6E DAMPER, WATER SEAL J TUBE, WATER 1 X(25.3") M05 PIN, DOWEL BOLT 7 X(25.3") WASHER 7 X(25.3") WASHER 7 X(25.3") MA2 BOLT, WITH WASHER 1 X(25.3") 9 69J DAMPER, SEAL A COVER, WATER INLET A COVER, WATER INLET SCREW, COUNTERSUNK NUT, SELF-LOCKING A TAB-TRIM M00 BOLT, FLANGE J SPACER SPACER WASHER M04 NUT, CASTLE PIN, COTTER G PROPELLER (3X15-1/4"X15"-M) 1 UR 6G PROPELLER (3X13-3/4"X21"-M) 1 UR 6G PROPELLER (3X13-3/4"X19"-M2) 1 UR 6G PROPELLER (3X13-3/4"X17"-M2) 1 UR 61A PROPELLER (3X14-1/2"X21"-T) 1 UR 61A PROPELLER (3X14-1/2"X19"-T) 1 UR 61A PROPELLER (3X15"X17"-T) 1 UR 58

63 FIG. 33 LOWER CASING & DRIVE 2 PART DESCRIPTION 21 6R A1 PROPELLER (3X15-1/4"X19"-M) 1 UR 6R A0 PROPELLER (3X14-7/8"X21"-M) 1 UR 6R A0 PROPELLER (3X14-1/2"X23"-M) 1 UR 6R A0 PROPELLER (3X14-1/2"X15"-M) 1 UR 6R A0 PROPELLER (3X15-1/4"X17"-M) 1 UR 59

64 FIG. 34 LOWER CASING & DRIVE 3 PART DESCRIPTION 1 69K D LOWER UNIT ASSY 1 X(25.3"),LH 2 61A D CASING, LOWER BEARING B SPACER W3 BEARING V0 BEARING A SHIM (T:0.10MM) 1 UR 61A SHIM (T:0.12MM) 1 UR 61A SHIM (T:0.15MM) 1 UR 61A SHIM (T:0.18MM) 1 UR 61A SHIM (T:0.30MM) 1 UR 61A SHIM (T:0.40MM) 1 UR 61A SHIM (T:0.50MM) 1 UR DAMPER, WATER SEAL PLUG, STRAIGHT SCREW PLUG, DRAIN GASKET A GUIDE, SEAL DAMPER A PLATE O-RING OIL SEAL M10 BOLT, WITH WASHER K SHIFT CAM ASSY CIRCLIP M10 SPRING, COMPRESSION A HOUSING, WATER PUMP A INSERT, CARTRIDGE 1 60

65 FIG. 34 LOWER CASING & DRIVE 3 PART DESCRIPTION M38 O-RING O-RING E DAMPER, WATER SEAL E COVER, WATER PUMP HOUSING E IMPELLER M05 KEY, WOODRUFF A SPACER A COLLAR, DRIVE SHAFT M01 WASHER, PLATE M19 WASHER, WAVE G OUTER PLATE, CARTRIDGE E A0 GASKET, WATER PUMP PIN, DOWEL M14 BOLT, WITH WASHER A HOUSING, BEARING M16 OIL SEAL U2 BEARING A SHIM (T:0.10MM) 1 UR 61A SHIM (T:0.12MM) 1 UR 61A SHIM (T:0.15MM) 1 UR 61A SHIM (T:0.18MM) 1 UR 61A SHIM (T:0.30MM) 1 UR 61A SHIM (T:0.40MM) 1 UR 61A SHIM (T:0.50MM) 1 UR U9 BEARING M14 O-RING E COVER, OIL SEAL 1 61

66 FIG. 34 LOWER CASING & DRIVE 3 PART DESCRIPTION BOLT WASHER J DRIVE SHAFT COMP. 1 X(25.3") 46 6P PINION (15T) M00 WASHER, PLATE M19 NUT P GEAR 1 (30T) K SHAFT, PROPELLER B SHIFTER A SLIDE, SHIFT A PIN, CROSS J CLUTCH, DOG A RING, CROSS PIN H SHAFT, FREE A PLUNGER, SHIFT M00 WASHER, PLATE M03 NUT, SPRING M77 SPRING, COMPRESSION BALL K HOUSING, BEARING BEARING P GEAR 2 (30T) U5 BEARING K SHIM (T:0.10MM) 1 UR 6K SHIM (T:0.12MM) 1 UR 6K SHIM (T:0.15MM) 1 UR 6K SHIM (T:0.18MM) 1 UR 62

67 FIG. 34 LOWER CASING & DRIVE 3 PART DESCRIPTION 66 6K SHIM (T:0.30MM) 1 UR 6K SHIM (T:0.40MM) 1 UR 6K SHIM (T:0.50MM) 1 UR 67 61B WASHER, CLAW K NUT K SHIM (T:0.10MM) 1 UR 69K SHIM (T:0.12MM) 1 UR 69K SHIM (T:0.15MM) 1 UR 69K SHIM (T:0.18MM) 1 UR 69K SHIM (T:0.30MM) 1 UR 69K SHIM (T:0.40MM) 1 UR 69K SHIM (T:0.50MM) 1 UR BEARING M17 OIL SEAL O-RING BOLT, FLANGE WASHER, PLATE M00 NIPPLE, GREASE J D CAP, LOWER CASING BOLT WASHER 2 63

68 FIG. 35 LOWER CASING & DRIVE 4 PART DESCRIPTION 1 6E DAMPER, WATER SEAL 1 2 6E DAMPER, WATER SEAL J TUBE, WATER 1 X(25.3") M05 PIN, DOWEL BOLT 7 X(25.3") WASHER 7 X(25.3") WASHER 7 X(25.3") MA2 BOLT, WITH WASHER 1 X(25.3") 9 69J DAMPER, SEAL A COVER, WATER INLET A COVER, WATER INLET SCREW, COUNTERSUNK NUT, SELF-LOCKING A TAB-TRIM M00 BOLT, FLANGE J SPACER SPACER WASHER M04 NUT, CASTLE PIN, COTTER K PROPELLER (3X15-1/4"X15"-ML) 1 UR 6K PROPELLER (3X13-3/4"X21"-ML) 1 UR 6K PROPELLER (3X13-3/4"X19"-ML1) 1 UR 6K PROPELLER (3X13-3/4"X17"-ML1) 1 UR 61B PROPELLER (3X14-1/2"X21"-TL) 1 UR 61B PROPELLER (3X14-1/2"X19"-TL) 1 UR 61B PROPELLER (3X15"X17"-TL) 1 UR 64

69 FIG. 35 LOWER CASING & DRIVE 4 PART DESCRIPTION 21 6R A1 PROPELLER (3X15-1/4"X19"-ML) 1 UR 6R A0 PROPELLER (3X14-7/8"X21"-ML) 1 UR 6R A0 PROPELLER (3X14-1/2"X23"-ML) 1 UR 6R A0 PROPELLER (3X15-1/4"X15"-ML) 1 UR 6R A0 PROPELLER (3X15-1/4"X17"-ML) 1 UR 65

70 FIG. 36 STEERING GUIDE PART DESCRIPTION 1 6E STEERING GUIDE ATTACHMENT KIT 1 AP 2 6E ROD, STEERING LINK M61.COLLAR M01.SPACER 1 5 6E BOLT M01.NUT, SELF-LOCKING M20.WASHER, PLATE 2 8 6E CAP, CLAMP BRACKET O-RING E TWIN KIT (L: MM) 1 AP 11 6E ADJUSTER E TIE BAR E TIE BAR E STEERING AXLE COMP M06.NUT NUT M76.WASHER, PLATE M70.BOLT M05.NUT M01.NUT, SELF-LOCKING 2 66

71 FIG. 37 REMOTE CONTROL BOX PART DESCRIPTION REMOTE CONTROL ASSY (10P) 1 AP WITH PT/T SW P1 REMOTE CONTROL ASSY 1 AP WITH PT/T SW CABLE, REMOTE CONTROL L=15F 2 2 UR CABLE, REMOTE CONTROL L=16F 2 2 UR CABLE, REMOTE CONTROL L=17F 2 2 UR CABLE, REMOTE CONTROL L=21F 2 2 UR CABLE, REMOTE CONTROL L=23F 2 2 UR 67