F15 (6AG3) F15C 09 (6AG3) F20 (6AH3) F20B 09 (6AH3)

Transcription

1 F15 (6AG3) F15C 09 (6AG3) F20 (6AH3) F20B 09 (6AH3) 1H6AG-100E1 ( ) 2008/12/12 NEWS DATE COMMENT PE0-OM Nov.,13,2008 MOD:FIG.39 REMO CON ATTACHMENT FIG ADDITION

2 F15/F20 F15C/F20B PARTS CATALOGUE 2008 by Yamaha Motor Co., Ltd. 1st edition, March 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 7. Applicable Serial No. Engine Serial No. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. 8. Applicable Engine Starting Serial No. Model Serial No. Model Serial No. F15 6AGK F15C 6AGK F20 6AHK F20B 6AHK Applicable Colour Code Abbreviation Colour Name Colour Code DBNM2 DARK BLUISH GRAY METALLIC 2 004D 10. Quantity Column Information Column No. Name Of Q ty Column Applicable Model 1 F15H,F15C,F20H,F20BM H 2 F15H,F15C,F20H 3 F20H,F20BP 4 F20H,F20BEP

4 CONTENTS TOP COWLING... 1 CYLINDER & CRANKCASE CRANKSHAFT & PISTON... 4 CYLINDER & CRANKCASE VALVE... 6 INTAKE... 7 CARBURETOR... 8 OIL PUMP FUEL STARTER GENERATOR ELECTRICAL ELECTRICAL ELECTRICAL ELECTRICAL ELECTRICAL STARTING MOTOR BOTTOM COWLING STEERING STEERING FRICTION CONTROL CONTROL BRACKET BRACKET BRACKET POWER TILT ASSY UPPER CASING OIL PAN LOWER CASING & DRIVE LOWER CASING & DRIVE FUEL TANK FUEL TANK STEERING GUIDE REMOTE CONTROL BOX REMOTE CONTROL ASSY REPAIR KIT REPAIR KIT REPAIR KIT INDEX NUMERICAL INDEX... 62

5 FIG. 1 TOP COWLING PART DESCRIPTION 1 6AH D TOP COWLING ASSY 1 F20,F20B 6AG D TOP COWLING ASSY 1 F15,F15C 6AH D TOP COWLING ASSY F20,F20B 6AG D TOP COWLING ASSY 1 F15,F15C 2 6AH MOLDING, AIR DUCT SCREW, TAPPING AH HOOK M02.RIVET AH SEAL R HOOK BOLT WASHER AH HOLDER, CLAMP BAND AH GRAIC, REAR F20,F20B 6AG GRAIC, REAR 1 1 F15,F15C 12 6AH W GRAIC SET W GRAIC, FRONT F20,F20B 6AG GRAIC, FRONT 1 1 F15,F15C 14 6AH TUNING FORK MARK AH OTECTOR F LABEL, CAUTION

6 FIG. 2 CYLINDER & CRANKCASE 1 PART DESCRIPTION 1 6AH W009B 00 1S CYLINDER BLOCK ASSY AH S CRANKCASE ASSY PIN, DOWEL BOLT, WITH WASHER BOLT WASHER, PLATE AH GASKET, CYLINDER AH S OUTER COVER, EXHAUST PIPE, JOINT NIPPLE, HOSE G ANODE SCREW, PAN HEAD G PLUG, BLIND M63 O-RING AH GASKET, EXHAUST OUTER COVER MA3 BOLT, WITH WASHER AH THERMOSTAT SEAL, THERMOSTAT AH S COVER, THERMOSTAT AH GASKET, COVER MA3 BOLT, WITH WASHER G ANODE SCREW, PAN HEAD AH PIPE M10 CLAMP E ANODE SCREW, FLAT HEAD

7 FIG. 2 CYLINDER & CRANKCASE 1 PART DESCRIPTION 28 5GH ELEMENT ASSY, OIL CLEANER C BOLT, UNION

8 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION 1 6AH CRANKSHAFT AH PLANE BEARING, CRANKSHAFT UR BLUE 6AH PLANE BEARING, CRANKSHAFT UR BLACK 6AH PLANE BEARING, CRANKSHAFT UR BROWN 3 6AH CONNECTING ROD ASSY AH BOLT, CONNECTING ROD AH PISTON (STD) AH PISTON (0.25MM O/S) AP 6AH PISTON (0.50MM O/S) AP 6 6AH PISTON RING SET (STD) AH PISTON RING SET (0.25MM O/S) AP 6AH PISTON RING SET (0.50MM O/S) AP PIN, PISTON CIRCLIP OIL SEAL OIL SEAL

9 FIG. 4 CYLINDER & CRANKCASE 2 PART DESCRIPTION 1 6AH W009A 00 1S CYLINDER HEAD ASSY AH HEAD, CYLINDER AH GUIDE, VALVE AG GASKET, CYLINDER HEAD PIN, DOWEL BOLT, FLANGE MA3 BOLT, WITH WASHER AH S COVER, CYLINDER HEAD AH NIPPLE, HOSE AH SEAL, CYLINDER BOLT WASHER AH COVER, BREATHER AH GASKET, BREATHER COVER SCREW, PAN HEAD WASHER G ANODE SCREW, PAN HEAD G PLUG, BLIND M63 O-RING G PLUG, OIL M79 O-RING CLAMP Y MARK, CAUTION FOR OCE 62Y MARK, CAUTION FOR CAN 62Y MARK, CAUTION 1 FOR BRA PLUG, SPARK (NGK D6EB)

10 FIG. 5 VALVE PART DESCRIPTION 1 6AH VALVE, INTAKE AH VALVE, EXHAUST Y SEAT, VALVE SING YF SING, VALVE INNER X RETAINER, VALVE SING X COTTER, VALVE Y SEAL, VALVE STEM M SHAFT, ROCKER AH PLATE BOLT COLLAR A5 SING, COMESSION AH ARM, VALVE ROCKER J SCREW, VALVE ADJUSTING Y NUT, LOCK

11 FIG. 6 INTAKE PART DESCRIPTION 1 6AH MANIFOLD AH GASKET, MANIFOLD BOLT, WITH WASHER PIN, SING M83 CLAMP BOLT WASHER AH GASKET, MANIFOLD AH INSULATOR AH SILENCER ASSY, INTAKE M86 O-RING BOLT, FLANGE AH PIPE, BREATHER MA1 BOLT GROMMET M18 CLAMP

12 FIG. 7 CARBURETOR PART DESCRIPTION 1 6AH CARBURETOR ASSY 1 1 F20,F20B 6AG CARBURETOR ASSY 1 1 F15,F15C 6AH CARBURETOR ASSY F20,F20B 6AG CARBURETOR ASSY 1 1 F15,F15C 6AH CARBURETOR ASSY 1 1 F20B-FOR BRA SCREW, PAN HEAD W PLATE W GASKET SCREW, WITH WASHER AG JET (#45) 1 FOR 6AH AG JET (#38) 1 FOR 6AG JET (#45) FOR 6AH AH JET (#38) 1 FOR 6AG AH JET (#48) 1 FOR 6AH RUBBER CAP SING, COMESSION V SCREW, STOP AH JET, NEEDLE F20,F20B 6AH JET, NEEDLE 1 1 F15,F15C 11 63D JET, MAIN (#118) F20,F20B JET, MAIN (#80) 1 1 F15,F15C JET, MAIN (#130) 1 F20B-FOR BRA 12 6AH FLOAT G VALVE, NEEDLE AH VALVE, NEEDLE 1 F20B-FOR BRA PIN, FLOAT EXCEPT FOR BRA CLIP

13 FIG. 7 CARBURETOR PART DESCRIPTION SCREW, PAN HEAD H PIN, FLOAT ARM W COVER, PLUNGER CAP AH ROD, STARTER C SCREW, PILOT C O-RING C SING AH SING, PLUNGER F20,F20B 65W SING, PLUNGER 1 1 F15,F15C 24 6AH PLUNGER, STARTER AH GASKET, FLOAT CHAMBER AH BODY, FLOAT CHAMBER W GASKET W SCREW, DRAIN SCREW, WITH WASHER AH IME STARTER ASSY 1 EXCEPT FOR BRA 6AH IME STARTER ASSY FOR BRA SCREW, WITH WASHER AH PLATE C SCREW W PLATE

14 FIG. 8 OIL PUMP PART DESCRIPTION 1 6AH CAMSHAFT ASSY AH GEAR, DRIVEN A7 BOLT, FLANGE WASHER, PLATE WASHER, PLATE AH GEAR, DRIVE AH WASHER NUT M01 KEY, WOODRUFF AH V-BELT AH COVER, DUST GROMMET AH DAMPER, FORM M19 GROMMET AH OIL PUMP ASSY AH GASKET, PUMP COVER BOLT, FLANGE OIL SEAL AH MARK, CAUTION FOR OCE 6AH MARK, CAUTION FOR CAN 20 6AH LABEL, SAFETY AH LABEL, SAFETY FOR CAN,BRA 10

15 FIG. 9 FUEL PART DESCRIPTION 1 6G FUEL PIPE JOINT COMP N SEAL BOLT, FLANGE AH PIPE, FUEL N FILTER ASSY N ELEMENT, FILTER N CUP, FILTER O-RING AH BRACKET, FILTER NUT BOLT,HEX. SOCKET BUTTON AH PIPE M17 CLIP AH FUEL PUMP ASSY AH BODY A VALVE, CHECK M DIARAGM M SING, DIARAGM M PLUNGER M SING M SCREW M DIARAGM E SCREW, PAN HEAD NUT M PIN BOLT M65 O-RING

16 FIG. 9 FUEL PART DESCRIPTION 28 6AH PIPE M17 CLIP AH PIPE HOSE M10 CLAMP AH PIPE PIPE, JOINT C PIPE, JOINT CLAMP Y TOOL KIT AP 12

17 FIG. 10 STARTER PART DESCRIPTION 1 6AH STARTER ASSY 1 2 6AH CASE, STARTER D COLLAR AH GUIDE, ROPE V DRUM, SHEAVE V PAWL, DRIVE V SING, STARTER T PLATE, DRIVE V SING, DRIVE PAWL V SING T SING, RETURN AJ SCREW T SCREW T COLLAR HANDLE, STARTER 1 16 *.WIRE, STARTER (L:1800MM) 1 *1 17 6F COVER A DAMPER T STOPPER T SING, RETURN AH COVER, SHEAVE AH SCREW AH CABLE COMP., STARTER STOP T SING, RETURN M90 HOSE (L120) BOLT BOLT

18 FIG. 10 STARTER PART DESCRIPTION WASHER WASHER BOLT, WITH WASHER AH SEAL, RUBBER AH PIPE AH COVER, FLYWHEEL AH LABEL, INSTRUCTION FOR OCE 6AH LABEL, INSTRUCTION FOR CAN 6AH LABEL, INSTRUCTION 1 FOR BRA 33 6AH MARK, CAUTION 1 FOR BRA 34 6AH LABEL, WARNING AH LABEL, WARNING FOR CAN,BRA 36 6AG MARK 1 14

19 FIG. 11 GENERATOR PART DESCRIPTION 1 6AH ROTOR ASSY 1 6AH ROTOR ASSY AH STATOR ASSY AH COIL, PULSER COVER, LEAD WIRE BOLT BOLT, FLANGE KEY, WOODRUFF M05 NUT M44 WASHER, PLATE

20 FIG. 12 ELECTRICAL 1 PART DESCRIPTION 1 6AH C.D.I. UNIT ASSY BOLT WASHER BOLT AH BRACKET M18 CLAMP M35 BOLT, WITH WASHER M60 COLLAR M23 GROMMET AH CLAMP, COUPLER SCREW, PAN HEAD M05 WASHER, PLATE F IGNITION COIL ASSY GROMMET F CLAMP, CORD BOLT WASHER AH PLUG CAP ASSY BOLT WASHER AH BRACKET M56 CLAMP J OIL ESSURE SWITCH ASSY Y PILOT LIGHT ASSY H GASKET SCREW, PAN HEAD WASHER

21 FIG. 12 ELECTRICAL 1 PART DESCRIPTION 28 6AH PLATE M86 BOLT AH THERMO SWITCH ASSY AH PLATE BOLT WASHER M10 CLAMP AH STAY, NEUTRAL SWITCH 1 1 6AH NEUTRAL SWITCH ASSY BOLT WASHER CLAMP M18 CLAMP M32 CLAMP G GROMMET T STARTING SWITCH ASSY CLAMP CLAMP AH PLATE M86 BOLT C MARK, SIGNAL LAMP

22 FIG. 13 ELECTRICAL 2 PART DESCRIPTION 1 6AH RECTIFIER & REGULATOR ASSY COVER, LEAD WIRE SCREW, BIND M70 COLLAR M24 GROMMET NUT, FLANGE AH PLATE, SWITCH FITTING BOLT WASHER CLAMP T STARTER RELAY ASSY BOLT WASHER, SING WASHER AH WIRE, LEAD AH WIRE HARNESS BOLT BOLT WASHER WASHER CLAMP AH FUSE HOLDER ASSY F 8215B 10.CAP (YELLOW) F FUSE (20A) AH DAMPER F 2812A 00 PULLER, FUSE AH PLATE

23 FIG. 13 ELECTRICAL 2 PART DESCRIPTION CLAMP M18 CLAMP CLAMP BOLT WASHER BOLT WASHER AH WIRE, LEAD 1 AP 34 67F FUSE (20A) F 8215B 00.CAP (BLACK) CLAMP 1 AP 37 6AH RECTIFIER & REGULATOR ASSY 1 AP COVER, LEAD WIRE 1 AP SCREW, BIND 2 AP M70 COLLAR 2 AP M24 GROMMET 2 AP NUT, FLANGE 2 AP BOLT 1 AP WASHER 1 AP 19

24 FIG. 14 ELECTRICAL 3 PART DESCRIPTION 1 6AH 8259M 10 WIRE HARNESS ASSY 2 1 6AH 8259M 00 WIRE HARNESS ASSY M18 CLAMP HOSE 1 4 6AH 8552A 00 HOUSING AH 8552E 00 COVER, CASE AH OTECTOR AH OTECTOR AH COVER GROMMET AH DAMPER CLAMP BOLT WASHER SCREW, WITH WASHER

25 FIG. 15 ELECTRICAL 4 PART DESCRIPTION 1 6H TERMINAL AH BRACKET, TERMINAL COLLAR AH DAMPER, IGNITION COIL BOLT WASHER M30 NUT M00 WASHER, SING G COVER, LEAD WIRE AH RELAY ASSY M03 COLLAR MA2 BOLT WASHER, PLATE AH PLATE AH 8259M 00 WIRE HARNESS ASSY 2 1 6AH WIRE HARNESS ASSY M18 CLAMP AH 8552A 10 HOUSING M18 CLAMP HOSE HOSE HOSE CLAMP AH 8552E 10 COVER, CASE AH OTECTOR AH OTECTOR AH COVER

26 FIG. 15 ELECTRICAL 4 PART DESCRIPTION GROMMET AH DAMPER BOLT WASHER SCREW, WITH WASHER AH COVER SCREW, WITH WASHER WASHER, PLATE CLAMP

27 FIG. 16 ELECTRICAL 5 PART DESCRIPTION 1 6AH TRIM & TILT SWITCH ASSY A STAY M10 CLAMP SCREW, PAN HEAD WASHER SCREW, COUNTERSUNK 3 23

28 FIG. 17 STARTING MOTOR PART DESCRIPTION 1 6AH STARTING MOTOR ASSY ARMATURE ASSY WASHER KIT STATOR ASSY O-RING BRUSH HOLDER ASSY BRUSH BRUSH SING, BRUSH AH REAR BRACKET ASSY GEAR ASSY, STARTING MOTOR T RETAINER AH FRONT BRACKET ASSY METAL, FRONT BOLT BOLT WASHER, PLATE BOLT WASHER, PLATE BOLT WASHER AH COVER AH STAY, CORD CLAMP BOLT WASHER

29 FIG. 18 BOTTOM COWLING PART DESCRIPTION 1 6AH D BOTTOM COWLING ASSY 1 1 6AH D BOTTOM COWLING ASSY F BOLT M82 GROMMET COLLAR AH RUBBER, SEAL AH D PLATE, FITTING AH RUBBER, SEAL M82 BOLT AH GROMMET 1 6AH GROMMET 1 1 6AH GROMMET AH GROMMET AH GROMMET AH COWLING CLAMP COMP BOLT WASHER H NIPPLE, HOSE AH GROMMET M10 CLAMP AH GROMMET W GROMMET W GROMMET GROMMET AH GROMMET AH PIPE M10 CLAMP

30 FIG. 18 BOTTOM COWLING PART DESCRIPTION 23 68T ADAPTER R JOINT, HOSE R JOINT, HOSE R GASKET, HOSE JOINT AH PLATE SCREW, TAPPING BOLT WASHER M58 CLAMP W RUBBER, SEAL AH BRACKET M86 BOLT AH STOPPER AH STOPPER BOLT WASHER AH AON SCREW, PAN HEAD WASHER, SING WASHER NUT, HEXAGON AH RUBBER, SEAL AH STAY M86 BOLT M82 CLAMP C LABEL AH LABEL, WARNING (GENERAL)

31 FIG. 18 BOTTOM COWLING PART DESCRIPTION 50 6AH LABEL, WARNING (GENERAL) FOR CAN,BRA 27

32 FIG. 19 STEERING PART DESCRIPTION 1 6AH W D HANDLE STEERING ASSY 1 1 6AH W D HANDLE STEERING ASSY 1 2 6AH D HANDLE, STEERING 1 1 6AH D HANDLE, STEERING M86.BOLT AH GROMMET, CABLE M GRIP, STEERING HANDLE D RUBBER, HANDLE W LEVER, THROTTLE M13 SCREW W STAY G FRICTION, STEERING HANDLE GRIP W BOLT, FRICTION ADJUSTING PIN. COTTER J INDICATOR, THROTTLE M09 RIVET X WASHER SING, COMESSION BUSH AH CABLE, THROTTLE AH PLATE BOLT WASHER AH 2634E 00 OTECTOR AH GROMMET BUSH WASHER, PLATE

33 FIG. 19 STEERING PART DESCRIPTION WASHER, WAVE BUSH, SOLID AH D COVER, HANDLE STEERING BOLT, WITH WASHER AH COVER BOLT,HEX. SOCKET BUTTON SCREW, TAPPING AH HANDLE, GEAR SHIFT M05 BOLT, WITH WASHER M86 COLLAR M18 WASHER, WAVE AH LINK, SHIFT ROD WASHER, PLAIN CLIP G INDICATOR, SHIFT AH ENGINE STOP SWITCH ASSY LANYARD, STOP SWITCH Y 00.CAP

34 FIG. 20 STEERING FRICTION PART DESCRIPTION 1 6AH STEERING FRICTION ASSY 1 1 6AH STEERING FRICTION ASSY T PLATE, FRICTION BOLT, WITH WASHER C SHAFT, STEERING LOCK M56.WASHER, PLATE T KNOB, STEERING LOCK COVER, TILT LEVER W PLATE, FRICTION M05.COLLAR M11.COLLAR BOLT WASHER M26.WASHER M14.NUT, SELF-LOCKING AH PLATE, FRICTION BOLT WASHER, PLATE T MARK FOR 6AH

35 FIG. 21 CONTROL 1 PART DESCRIPTION 1 6AH ARM, SHIFT ROD M05 PIN, SING AH LEVER, SHIFT ROD AH END, CABLE G BRACKET BOLT WASHER AH LEVER, SHIFT ROD M05 PIN, SING W SING R STOPPER BOLT, FLANGE AH ROD, SHIFT 1 1 S(17.1") 6AH ROD, SHIFT L(22.1") NUT NUT AH PULLEY M44 SING, TORSION W LEVER, FREE ACCEL J JOINT, CHOKE LEVER AH LINK, ACCEL COLLAR M31 WASHER, PLATE BOLT, WITH WASHER BOLT AH BRACKET, THROTTLE AH PLUNGER, SHIFT CAM

36 FIG. 21 CONTROL 1 PART DESCRIPTION 27 62Y BUSHING M04 WASHER, PLATE CLIP AH STAY, THROTTLE WIRE BOLT WASHER

37 FIG. 22 CONTROL 2 PART DESCRIPTION 1 6AH ARM, SHIFT ROD M05 PIN, SING 1 3 6AH LEVER, SHIFT ROD 1 4 6AH END, CABLE G BRACKET BOLT WASHER 2 8 6AH LEVER, SHIFT ROD M05 PIN, SING W SING R STOPPER BOLT, FLANGE AH ROD, SHIFT 1 L(22.1") NUT NUT AH BRACKET, REMOTE CONTROL GROMMET CLAMP, CABLE PIN, SING BOLT WASHER CABLE END, REMOTE CONTROL CLIP AH PULLEY M44 SING, TORSION W LEVER, FREE ACCEL J JOINT, CHOKE LEVER 1 33

38 FIG. 22 CONTROL 2 PART DESCRIPTION 28 6AH LINK, ACCEL COLLAR M31 WASHER, PLATE BOLT, WITH WASHER BOLT AH BRACKET, THROTTLE AH BRACKET, REMOTE CONTROL M86 BOLT CABLE END, REMOTE CONTROL CLIP 1 34

39 FIG. 23 BRACKET 1 PART DESCRIPTION 1 6AH D BRACKET, CLAMP E HANDLE, TRANSOM CLAMP M01 PIN E SCREW, TRANSOM CLAMP PAD, TRANSOM CLAMP AH D BRACKET, CLAMP E HANDLE, TRANSOM CLAMP M01 PIN E SCREW, TRANSOM CLAMP PAD, TRANSOM CLAMP W BOLT, CLAMP BRACKET A BOLT, CLAMP BRACKET 1 FOR REMOTE CONTROL MA4 BUSH R PLATE, CLAMP BRACKET NUT, SELF-LOCKING M13 COLLAR M18 BOLT WASHER, PLATE NUT L TILT ROD ASSY PLATE, TILT LOCK PIN, SING M07 SING, CONICAL AH D BRACKET, SWIVEL S(17.1") 6AH D BRACKET, SWIVEL L(22.1") 24 6AH LEVER, TILT AH ROD, TILT LOCK

40 FIG. 23 BRACKET 1 PART DESCRIPTION 26 6AH SHAFT, LEVER AH LEVER, TILT AH SHAFT, STOPPER CIRCLIP AH ROD, TILT LOCK CIRCLIP AH RECEIVER ASSY SING, TENSION AH PLATE, TILT LOCK SING, TENSION AH PLATE, TILT LOCK T SHAFT, TILT LOCK COLLAR M03 CIRCLIP T SHAFT, REVERSE LOCK CIRCLIP AH STOPPER M84 BOLT M24 WASHER, WAVE V LABEL (SPARK,IGNITION) 1 1 FOR CAN 36

41 FIG. 24 BRACKET 2 PART DESCRIPTION 1 69A D BRACKET, CLAMP E HANDLE, TRANSOM CLAMP M01 PIN E SCREW, TRANSOM CLAMP PAD, TRANSOM CLAMP A D BRACKET, CLAMP E HANDLE, TRANSOM CLAMP M01 PIN E SCREW, TRANSOM CLAMP PAD, TRANSOM CLAMP MA4 BUSH NUT, SELF-LOCKING W KNOB, STOPPER W SHAFT, STOPPER PIN, SING MA1 BUSH M04 BOLT A D BRACKET, SWIVEL L(22.1") 19 69A BOLT, CLAMP BRACKET 1 1 FOR REMOTE CONTROL 20 69A PLATE, CLAMP BRACKET G CAP, CLAMP BRACKET HOSE (L560) A MARK M97 CLAMP G PIN, LOWER SHOCK MOUNT MA7 BUSH MA8 BUSH

42 FIG. 24 BRACKET 2 PART DESCRIPTION M02 COLLAR M00 WASHER, PLATE BOLT M36 PIN M10 BUSH, SOLID M11 BUSH, SOLID CIRCLIP BOLT, HEXAGON SOCKET HEAD NUT, SELF-LOCKING WASHER, PLATE M19 PLUG 2 2 L(22.1") 39 65W ANODE BOLT V WIRE, LEAD BOLT WASHER V LABEL (SPARK,IGNITION) 1 1 FOR CAN 38

43 FIG. 25 BRACKET 3 PART DESCRIPTION 1 6AH D STEERING BRACKET ASSY 1 1 S(17.1") 6AH D STEERING BRACKET ASSY L(22.1") WASHER BUSH BUSH M94 O-RING M60 BUSH BOLT, STUD AH MOUNT DAMPER, UPPER SIDE AH PLATE NUT BOLT, WITH WASHER AH D HOUSING, LOWER MOUNT RUBBER AH MOUNT DAMPER, LOWER FRONT AH MOUNT DAMPER, LOWER SIDE AH STOPPER, LOWER MOUNT RUBBER M45 BOLT, WITH WASHER M46 BOLT, WITH WASHER M34 NUT M03 NIPPLE, GREASE AH WIRE, LEAD AH WIRE, LEAD L(22.1") BOLT WASHER WASHER AH COVER BOLT,HEX. SOCKET BUTTON 4 39

44 FIG. 25 BRACKET 3 PART DESCRIPTION SCREW, TAPPING AH BRACKET, SWITCH BOLT WASHER AH HOOK, STEERING BOLT WASHER NUT, SELF-LOCKING AH CAP 1 40

45 FIG. 26 POWER TILT ASSY PART DESCRIPTION 1 6AH D POWER TILT ASSY AH 4380K 00.CYLINDER, TILT SUB ASSY AH CYLINDER, SHOCK ABSORBER A7.O-RING H1 4388E 11.PLUG, TAPER SCREW O-RING AH PISTON, FREE O-RING C RING, BACK UP AH TILT PISTON SUB ASSY AH 4380D 00..PISTON COMP O-RING C RING, BACK UP BALL AH 4386A 00..PIN, ABSORBER VALVE AH 4385E 00..PLATE, PISTON WASHER AH BOLT, SOCKET AH SING, ABSORBER VALVE AH ROD AH SCREW, CYLINDER END H O-RING A RING, BACK UP A SEAL, DUST X O-RING AH GEAR PUMP ASSY A PISTON, SHUTTLE

46 FIG. 26 POWER TILT ASSY PART DESCRIPTION 28 69A 4384M 00.PISTON, SHUTTLE Y SING, SHUTTLE RETURN A 4384F 00.SEAL, MAIN VALVE H O-RING CLIP G 4382G 00.VALVE SEAT N52.O-RING T SEAT VALVE COMP G SING, MAIN VALVE G 4388F 00.SPACER J 4381C 00.FILTER H1 4384G 11.SEAL, RELIEF VALVE H PIN, VALVE SUPPORT F SING, UP RELIEF H SING, DOWN RELIEF BALL A 4386A 00.PIN, ABSORBER VALVE A SING, DOWN RELIEF A ROD, MANUAL RELEASE PIN, DOWEL O-RING AH SING, MANUAL RELEASE A 4381G 00.PIN BALL H O-RING A 4384H 00.SING PIN, DOWEL

47 FIG. 26 POWER TILT ASSY PART DESCRIPTION BOLT J 4381C 00.FILTER AH 4381J 00.PLATE N O-RING A GASKET, DRAIN PLUG A BOLT, SOCKET A MOTOR ASSY W STATOR ASSY W BOLT W ARMATURE ASSY W 4387G 00..WASHER A FRAME, END W CIRCUIT BREAKER COMP W BRUSH W BRUSH W 4386K 01...SING, BRUSH W 4386L 00...SING, BRUSH W 4380F 01...PLATE, BRUSH HOLDER W SCREW, WITH WASHER W OIL SEAL

48 FIG. 27 UPPER CASING PART DESCRIPTION 1 6AH B GUIDE, EXHAUST M63 OIL SEAL W RUBBER, SEAL BOLT GASKET M23 PIN, DOWEL AH GASKET, EXHAUST MANIFOLD AH B MUFFLER S(17.1") 6AH B MUFFLER L(22.1") BOLT WASHER AH SEAL, EXT AH D CASING, UPPER 1 1 S(17.1") 6AH D CASING, UPPER L(22.1") BOLT WASHER M07 PIN, DOWEL BOLT WASHER T PLATE BOLT M54 GROMMET BUSHING, DRIVE SHAFT L(22.1") CIRCLIP L(22.1") 44

49 FIG. 28 OIL PAN PART DESCRIPTION 1 6AH B OIL PAN AH GASKET, OIL PAN M07 PIN, DOWEL AH DAMPER M59 CLAMP M06 PLUG, STRAIGHT SCREW M09 GASKET AH STRAINER, OIL BOLT WASHER, PLATE AH PLUG, OIL LEVEL BOLT, WITH WASHER BOLT, WITH WASHER AH PLATE, SEAL DAMPER AH GASKET, UPPER CASING AH PIPE

50 FIG. 29 LOWER CASING & DRIVE 1 PART DESCRIPTION 1 6AH D LOWER UNIT ASSY 1 1 S(17.1") 6AH D LOWER UNIT ASSY L(22.1") 2 6AH D CASING, LOWER V8 BEARING V SLEEVE, DRIVE SHAFT WASHER WASHER, PLATE E SHIM (T:1.13MM) UR 6E SHIM (T:1.20MM) UR BEARING PLUG, STRAIGHT SCREW GASKET AH HOUSING, WATER PUMP V INSERT, CARTRIDGE L DAMPER, WATER SEAL V IMPELLER KEY, WOODRUFF O-RING T OUTER PLATE, CARTRIDGE M07 PIN, DOWEL BOLT V PLATE G B HOUSING, BEARING BUSHING, DRIVE SHAFT OIL SEAL G A0 PACKING, LOWER CASING ME6 O-RING

51 FIG. 29 LOWER CASING & DRIVE 1 PART DESCRIPTION BOLT AH SHIFT CAM ASSY 1 1 S(17.1") 6AH SHIFT CAM ASSY L(22.1") 28 6AH DRIVE SHAFT ASSY 1 1 S(17.1") 6AH DRIVE SHAFT ASSY L(22.1") 29 63V PINION (13T) M06 NUT E GEAR 1 (27T) E GEAR 2 (27T) SHIM (T:0.10MM) UR SHIM (T:0.20MM) UR SHIM (T:0.30MM) UR SHIM (T:0.40MM) UR SHIM (T:0.50MM) UR WASHER, PLATE SHAFT, OPELLER PLUNGER, SHIFT CLUTCH, DOG PIN, STRAIGHT RING, CROSS PIN A0 SING, COMESSION D CAP, LOWER CASING BEARING U2 BEARING OIL SEAL M09 O-RING M80 O-RING

52 FIG. 29 LOWER CASING & DRIVE 1 PART DESCRIPTION BOLT WASHER SHIM (T:0.10MM) UR SHIM (T:0.12MM) UR SHIM (T:0.15MM) UR SHIM (T:0.18MM) UR SHIM (T:0.30MM) UR SHIM (T:0.40MM) UR SHIM (T:0.50MM) UR 48

53 FIG. 30 LOWER CASING & DRIVE 2 PART DESCRIPTION 1 6AH TUBE, WATER 1 1 S(17.1") 6AH TUBE, WATER L(22.1") 2 6AH DAMPER, WATER SEAL M10 CLAMP AH RUBBER, WATER SEAL M07 PIN, DOWEL BOLT WASHER G COVER, WATER INLET V COVER, WATER INLET M04 SCREW, COUNTERSUNK NUT, SELF-LOCKING AH ANODE BOLT, FLANGE WASHER, INTERNAL TOOTH V DAMPER, SEAL E SPACER M01 WASHER, PLATE M01 NUT, CASTLE PIN. COTTER AH D TAB-TRIM M88 BOLT, WITH WASHER V EL OPELLER (3X9-1/4"X12"-J1) UR 63V EL OPELLER (3X9-1/4"X11"-J1) UR 63V EL OPELLER (3X9-1/4"X9"-J1) UR 63V EL OPELLER (3X9-1/4"X10"-J1) UR EL OPELLER (3X9-1/4"X12"-J) UR 49

54 FIG. 30 LOWER CASING & DRIVE 2 PART DESCRIPTION EL OPELLER (3X9-1/4"X10-1/2"-J) UR EL OPELLER (3X9-1/4"X9-3/4"-J) UR 50

55 FIG. 31 FUEL TANK 1 PART DESCRIPTION 1 6YJ FUEL TANK ASSY (24L) AP FOR CAN 6YJ FUEL TANK ASSY (24L) AP F20B-OCE,BRA 2 6YJ CAP ASSY Y FUEL METER ASSY WITH INDICATOR M19.SCREW, PAN HEAD Y SEAL Y GASKET, FUEL METER YJ STRAINER Y FUEL PIPE COMP AP FOR CAN 61J FUEL PIPE COMP AP F20B-OCE,BRA M06.HOSE (L2050) Y IMER PUMP ASSY FOR 6Y J IMER PUMP ASSY FOR 61J M05.HOSE (L850) BAND FOR 6Y BAND FOR 61J G FUEL PIPE JOINT COMP O-RING Y FUEL PIPE JOINT COMP O-RING

56 FIG. 32 FUEL TANK 2 PART DESCRIPTION 1 6YL FUEL TANK ASSY (12L) 1 1 AP F15C-FOR OCE 2 6YL CAP ASSY YL FUEL METER ASSY M16.SCREW, PAN HEAD YL SEAL YL GASKET, FUEL METER YL FUEL PIPE COMP AP F15C-FOR OCE 52

57 FIG. 33 STEERING GUIDE PART DESCRIPTION 1 6AH STEERING GUIDE ATTACHMENT KIT 1 AP M20.WASHER, PLATE M01.NUT, SELF-LOCKING M03.NUT M42.COLLAR 1 6 6E BOLT M63.WASHER, PLATE 1 8 6E CAP, CLAMP BRACKET O-RING 1 53

58 FIG. 34 REMOTE CONTROL BOX PART DESCRIPTION A5 REMOTE CONTROL ASSY (10P) 1 AP WITH PT/T SW CABLE, REMOTE CONTROL L=11F 2 UR CABLE, REMOTE CONTROL L=12F 2 UR CABLE, REMOTE CONTROL L=13F 2 UR CABLE, REMOTE CONTROL L=15F 2 UR 54

59 FIG. 35 REMOTE CONTROL ASSY PART DESCRIPTION A5 REMOTE CONTROL ASSY (10P) 1 AP WITH PT/T SW ARM, THROTTLE SHAFT, FREE ACCEL BUSHING SPACER FRICTION, THROTTLE NUT BOLT SHAFT, FRICTION CIRCLIP PLATE, LOCK ROLLER, CAM ROLLER, FREE ACCEL WASHER, WAVE BUSHING BUSHING RETAINER ROLLER, DETENT CABLE END, REMOTE CONTROL ANCHOR, CABLE SING, FREE ACCEL SING, DETENT SPACER SING, NEUTRAL LOCK CLAMP 1 WITH PT/T SW PLATE, STOPPER GRIP, CONTROL LEVER 1 SINGLE 55

60 FIG. 35 REMOTE CONTROL ASSY PART DESCRIPTION LOCK, NEUTRAL COVER COVER, LEAD SCREW SCREW BOLT WASHER, PLATE SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD SCREW (M6) NUT, HEXAGON SPACER, REMOTE CONTROL 1 SINGLE WASHER GRAIC MAIN SWITCH ASSY 1 IME START CAP, KEY WIRE, LEAD (L70) ENGINE STOP SWITCH ASSY LANYARD, STOP SWITCH A 20.EXTENSION, WIRE HARNESS (4.9M) 1 (10P) NEUTRAL SWITCH ASSY B0.BUZZER GROMMET BAND BAND 1 56

61 FIG. 35 REMOTE CONTROL ASSY PART DESCRIPTION TRIM & TILT SWITCH ASSY 1 WITH PT/T SW LEVER, CONTROL KNOB, FREE ACCEL BACK PLATE BACK PLATE ARM, SHIFT HOUSING, GEAR CAP GRAIC 1 57

62 FIG. 36 REPAIR KIT 1 PART DESCRIPTION 1 6AG W POWER HEAD GASKET KIT OIL SEAL AG GASKET, CYLINDER HEAD AH SEAL, CYLINDER AH GASKET, BREATHER COVER M63.O-RING OIL SEAL OIL SEAL AH GASKET, CYLINDER M63.O-RING AH GASKET, EXHAUST OUTER COVER AH GASKET, COVER AH GASKET, MANIFOLD AH GASKET, MANIFOLD M86.O-RING AH GASKET, PUMP COVER M79.O-RING M65.O-RING

63 FIG. 37 REPAIR KIT 2 PART DESCRIPTION 1 6AH W CARBURETOR REPAIR KIT W GASKET G VALVE, NEEDLE PIN, FLOAT H PIN, FLOAT ARM W COVER, PLUNGER CAP C O-RING AH GASKET, FLOAT CHAMBER W GASKET SCREW, WITH WASHER AH FLOAT CLIP

64 FIG. 38 REPAIR KIT 3 PART DESCRIPTION 1 6AH W LOWER UNIT GASKET KIT AH GASKET, OIL PAN M09.GASKET M63.OIL SEAL GASKET AH GASKET, EXHAUST MANIFOLD AH SEAL, EXT AH PLATE, SEAL DAMPER AH GASKET, UPPER CASING AH DAMPER, WATER SEAL AH RUBBER, WATER SEAL GASKET L DAMPER, WATER SEAL O-RING OIL SEAL G A0.PACKING, LOWER CASING ME6.O-RING OIL SEAL M09.O-RING M80.O-RING AH W WATER PUMP REPAIR KIT AH HOUSING, WATER PUMP V INSERT, CARTRIDGE L DAMPER, WATER SEAL V IMPELLER KEY, WOODRUFF O-RING

65 FIG. 38 REPAIR KIT 3 PART DESCRIPTION 28 68T OUTER PLATE, CARTRIDGE M07.PIN, DOWEL BOLT V PLATE

66 PARTS NEWS News No. PE0-OM (1/3) Date: 2008/11/13 Cause Revision Notice Correction Sales Unit Change Others Signature: K. Otsuka Model F13.5B / F15, F15C / F20, F20B Subject PARTS CATALOGUE CORRECTIONS CATALOGUE See the"list of Models and CATALOGUE No's below." Time of YPEC Revision Text, Illustration --> Dec./20/2008 PDF Replace --> Dec./20/2008 (YPEC = Yamaha Parts Electrical Catalogue = Website parts catalogue REMO CON ATTACHMENT 1.LIST CORRECTION Fig.No Ref.No. PARTNo. PART NAME Q'TY *1 1 6AH REMOTE CONT. ATTACHMENT ASSY 1 2 6AH GROMMET M10. CLAMP W GROMMET 1 5 6AH BRACKET, SWITCH BOLT, WITH WASHER 2 7 6AH BRACKET, REMOTE CONTROL GROMMET CLAMP, CABLE PIN, SING BOLT, WITH WASHER CABLE END, REMOTE CONTROL CLIP AH BRACKET, REMOTE CONTROL M86. BOLT CABLE END, REMOTE CONTROL CLIP M18. CLAMP D SOCKET CORD ASSY 1 1 *FIG addition * These changes are applied from initial production. Applicable Model F13.5B,F13.5B F15,F15 / F15C,F15C,F15C F20,F20,F20 / F20B,F20B,F20BP Model Code 6AF1 / 6AF2 / 6AF3 6AG1 / 6AG2 / 6AG3 6AH1 / 6AH2 / 6AH3 Parts Manager Check Service Manager Check Parts Manager File YAMAHA MOTOR CO.,LTD 2500 Shingai Iwata Shizuoka Japan Technical Publication Dept.

67 PARTS NEWS News No. PE0-OM (2/3) Date: 2008/11/13 Cause Revision Notice Correction Sales Unit Change Others Signature: K. Otsuka Model F13.5B / F15, F15C / F20, F20B Subject PARTS CATALOGUE CORRECTIONS CATALOGUE See the"list of Models and CATALOGUE No's below." Time of YPEC Revision Text, Illustration --> Dec./20/2008 PDF Replace --> Dec./20/2008 (YPEC = Yamaha Parts Electrical Catalogue = Website parts catalogue REMO CON ATTACHMENT 2. ILLUSTRATION CORRECTION Parts Manager Check Service Manager Check Parts Manager File YAMAHA MOTOR CO.,LTD 2500 Shingai Iwata Shizuoka Japan Technical Publication Dept.

68 PARTS NEWS News No. PE0-OM (3/3) Date: 2008/11/13 Cause Revision Notice Correction Sales Unit Change Others Signature: K. Otsuka Model F13.5B / F15, F15C / F20, F20B Subject PARTS CATALOGUE CORRECTIONS CATALOGUE See the"list of Models and CATALOGUE No's below." Time of YPEC Revision Text, Illustration --> Dec./20/2008 PDF Replace --> Dec./20/2008 (YPEC = Yamaha Parts Electrical Catalogue = Website parts catalogue BRACKET 1 LIST CORRECTION Fig.No *2 Ref.No. 11 BRACKET 2 LIST CORRECTION PARTNo. 63W or 69A PART NAME Q'TY BOLT, CLAMP BRACKET 1 FOR RIDE GUIDE FOR REMOTE CONTROL *Remarks change Fig.No Ref.No. PARTNo. PART NAME * A BOLT, CLAMP BRACKET 1 LIST of Models and CATALOGUE No's. The applicable MODELS, MODEL CODES, and CATALOGUE No's are as follows. FOR REMOTE CONTROL *Remarks change MODEL NAME MODEL CODE MODEL YEAR CATALOGUE Fig.No. *1 *2 *3 F15, F15C '07 6AG1 F20, F20B '07 6AH F6AG-100E F13.5B '07 6AF F6AF-300F F15C '07 6AG F6AG-300F F20B '07 6AH F6AH-300F F15, F15C '08 6AG2 F20, F20B '08 6AH G6AG-100E F13.5B '08 6AF2 F15C '08 6AG G6AG-300F F20B '08 6AH2 F20B '08 6AH G6AH-200S F15C AG H6AG-110E F AH H6AH-110E F15, F15C '09 6AG3 F20, F20B '09 6AH H6AG-100E F13.5B '09 6AF3 F15C '09 6AG H6AG-300F F20B '09 6AH3 Thank you very much for your cooperation. Parts Manager Check Service Manager Check Parts Manager File Q'TY YAMAHA MOTOR CO.,LTD 2500 Shingai Iwata Shizuoka Japan Technical Publication Dept.

69 NUMERICAL INDEX PART PART PART PART PART PART 6AH AH AH AH AG AH S 4 8 6G E G AH AH AH AH AH AH AH AH AH AH AH AH AH AH AH AH AH AH AH YF Y X X Y AH Y Y Y M AH Y J AH AH AH AH S AH AH AH T R R R C M AH AH AH F AH AH AH GH AH AH AH W AH AG AH AG AH AH E W AH W AH AH W AH AH AH AH C W AH AH AH AH AH V AH G H C C AH W AH B AH B C D AH AH AG AH AG AH AH AH W AH S 2 2 6AH B AH AH AH G AH V AH AH V V T T T V AH D T V AH AH F AH T A T AH AJ T AH AH A YJ YL YJ YJ YL Y Y YL G G Y J YL Y AH AH AH AH AH AH AH N Y YL J Y M C AH M AH A M M M M N N N AH YJ YL AH AH AH AH 2634E AH Y F 2812A AH S 2 8 6AH AH AH B AH AH AH J W AH G AH D AH D M W G AH D J W W Y A D AH AH AH D AH D T AH W AH AH AH T C AG D 1 1 6AH D 1 1 6AG D 1 1 6AH D 1 1 6AH AH AH AH AH R AG W AG AH AH