F115TR 08/TRG (68V7) LF115TR 08/TRG (68W7) F115AET 08 (68V7) FL115AET 08 (68W7)

Transcription

1 F115TR 08/TRG () LF115TR 08/TRG () F115AET 08 () FL115AET 08 () 1G68V-100E1 ( 2G68V-100E1 ) 2008/10/3 NEWS DATE COMMENT PE0-OM Feb./7/2008 MOD:FIG.17 BOTTOM COWLING FLUSHING KIT REVISION PE0-OM Mar./17/2008 MOD:FIG.20 CAM, TRIM SENDER P/No. REVISION PE0-OM MAY/22/2008 MOD:FIG.21 PTT P/No. REVISION PE0-OM Sep./26/2008 MOD:FIG.13 ELECTRICAL 1, FIG.15 ELECTRICAL 3 REVISION

2 F115TR/F115TRG/F115AET LF115TR/LF115TRG/FL115AET PARTS CATALOGUE 2007 by Yamaha Motor Co., Ltd. 1st edition, March 2007 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 7. Applicable Serial No. Engine Serial No. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. 8. Applicable Engine Starting Serial No. Model Serial No. Model Serial No. F115 68V F115A 68V LF115 68W FL115A 68W Applicable Colour Code Abbreviation Colour Name Colour Code DBN1 DARK BLUISH GRAY 1 008D 10. Quantity Column Information Column No. Name Of Q ty Column Applicable Model 1 F115TR,F115TRG,F115AET 2 LF115TR,LF115TRG,FL115AET A2

4 CONTENTS SHEET1/2 TOP COWLING... A4 CYLINDER & CRANKCASE 1... A6 CRANKSHAFT & PISTON... B1 CYLINDER & CRANKCASE 2... B2 VALVE... B4 INTAKE 1... B7 INTAKE 2... C1 FUEL INJECTION NOZZLE... C3 FUEL INJECTION PUMP... C5 FUEL 1... C7 FUEL 2... D2 GENERATOR... D3 ELECTRICAL 1... D5 ELECTRICAL 2... D6 ELECTRICAL 3... E2 STARTING MOTOR... E4 BOTTOM COWLING... E6 CONTROL... F1 BRACKET 1... F3 BRACKET 2... F5 POWER TRIM & TILT ASSY 1... F7 INDEX NUMERICAL INDEX... G1 SHEET2/2 POWER TRIM & TILT ASSY 1... A4* POWER TRIM & TILT ASSY 2... A5* UPPER CASING... A7* OIL PAN... B2* LOWER CASING & DRIVE 1... B4* LOWER CASING & DRIVE 2... C1* LOWER CASING & DRIVE 3... C3* LOWER CASING & DRIVE 4... C7* FUEL TANK 1... D2* FUEL TANK 2... D3* STEERING GUIDE... D4* REMOTE CONTROL BOX... D5* REMOTE CONTROL ASSY 1... D6* REMOTE CONTROL ASSY 2... E2* REMOTE CONTROL ASSY 3... E5* METER... F1* SWITCH & PANEL 1... F3* SWITCH & PANEL 2... F4* REPAIR KIT 1... F5* REPAIR KIT 2... F6* INDEX NUMERICAL INDEX... G1* A3

5 FIG. 1 TOP COWLING PART DESCRIPTION 1 68V D TOP COWLING ASSY V B2 8D TOP COWLING ASSY 1 F115TJR 2 68V HOLDER, CLAMP BAND WASHER, SPRING NUT, HEXAGON V HOOK BOLT WASHER V HOOK BOLT WASHER F HOLDER, CLAMP BAND WASHER, SPRING NUT, HEXAGON F DAMPER V MOLDING, AIR DUCT NUT, HEXAGON V D.AIR DUCT, TOP COWLING M28.NUT V SEAL V RUBBER, SEAL V SEAL V WINDOW WASHER, PLAIN SCREW, TAPPING V GRAPHIC, FRONT V A0.GRAPHIC, FRONT 1 F115TJR A4

6 FIG. 1 TOP COWLING PART DESCRIPTION 26 68V GRAPHIC, REAR V B0.GRAPHIC, REAR 1 F115TJR 27 68V W GRAPHIC SET V MARK, COWLING V MARK, COWLING V DAMPER, FORM V DAMPER, FORM H NIPPLE, HOSE M18.HOSE (L295) M63.CLAMP SCREW, TAPPING WASHER, PLAIN F LABEL, CAUTION 1 1 A5

7 FIG. 2 CYLINDER & CRANKCASE 1 PART DESCRIPTION 1 68V W009B 08 1S CYLINDER BLOCK ASSY V S CRANKCASE ASSY PIN, DOWEL V BOLT M88 BOLT, WITH WASHER M66 BOLT, WITH WASHER M06 PLUG, STRAIGHT SCREW GASKET Y HANGER, ENGINE BOLT WASHER GROMMET F GUIDE E ANODE SCREW, FLAT HEAD D S OUTER COVER, EXHAUST NIPPLE, HOSE M09 PLUG, STRAIGHT SCREW GASKET F A2 GASKET, EXHAUST OUTER COVER MA4 BOLT, WITH WASHER V PIPE M10 CLAMP CLAMP CLAMP PIPE, JOINT A PIPE A6

8 FIG. 2 CYLINDER & CRANKCASE 1 PART DESCRIPTION 28 6G VALVE, PRESSURE CONTROL M11 SPRING, COMPRESSION M05 GROMMET F 1246A 01 1S COVER F A0 GASKET MA2 BOLT, WITH WASHER J ANODE COVER ASSY V ANODE F GROMMET, ANODE M07.BOLT, FLANGE M03.GASKET BOLT, WITH WASHER F 1243A 00 HOSE M10 CLAMP M15 CLIP V GASKET, CYLINDER F STOPPER BOLT WASHER F DAMPER, UPPER MOUNT RUBBER GH ELEMENT ASSY, OIL CLEANER BOLT, UNION CLAMP 1 1 A7

9 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION 1 68V CRANKSHAFT OIL SEAL OIL SEAL F PLANE BEARING, CRANKSHAFT UR GREEN 67F PLANE BEARING, CRANKSHAFT UR BLUE 67F PLANE BEARING, CRANKSHAFT UR RED 5 67F PLANE BEARING, CRANKSHAFT UR YELLOW 67F PLANE BEARING, CRANKSHAFT UR GREEN 67F PLANE BEARING, CRANKSHAFT UR BLUE 67F PLANE BEARING, CRANKSHAFT UR RED 6 67F PLANE BEARING, CRANKSHAFT UR GREEN 67F PLANE BEARING, CRANKSHAFT UR BLUE 67F PLANE BEARING, CRANKSHAFT UR RED 7 68V W PISTON/CON-ROD ASSY(STD) V W PISTON/CON-ROD ASSY(0.25MM OS) 4 4 AP 8 K1C A BOLT, CONNECTING ROD D PISTON RING SET (STD) 4 4 6D PISTON RING SET (0.25MM O/S) 4 4 AP 10 68V PLANE BEARING, CONNECTING ROD 8 8 UR YELLOW 68V PLANE BEARING, CONNECTING ROD 8 8 UR GREEN 68V PLANE BEARING, CONNECTING ROD 8 8 UR BLUE 68V PLANE BEARING, CONNECTING ROD 8 8 UR RED B1

10 FIG. 4 CYLINDER & CRANKCASE 2 PART DESCRIPTION 1 68V W009A 05 1S CYLINDER HEAD ASSY V CYLINDER HEAD ASSY F GUIDE, VALVE PLUG, TAPER SCREW BOLT/WASHER-CAM CAPS PIN, DOWEL BOLT, WITH WASHER F ANODE COVER ASSY V ANODE F GROMMET, ANODE M07.BOLT, FLANGE M03.GASKET BOLT WASHER BOLT GASKET F GASKET, CYLINDER HEAD M08 COLLAR M89 BOLT, FLANGE M91 BOLT, WITH WASHER V S COVER, CYLINDER HEAD F COVER, BREATHER SCREW, PAN HEAD WASHER GROMMET D SEAL, CYLINDER BOLT B2

11 FIG. 4 CYLINDER & CRANKCASE 2 PART DESCRIPTION WASHER F COVER, CYLINDER HEAD M29 SCREW, WITH WASHER V THERMOSTAT F SEAL, THERMOSTAT V S COVER, THERMOSTAT BOLT WASHER G PLUG, OIL M79 O-RING V MARK PLUG, SPARK (NGK LFR6A-11) 4 4 B3

12 FIG. 5 VALVE PART DESCRIPTION 1 68V VALVE, INTAKE V VALVE, EXHAUST F SEAT, VALVE SPRING F SPRING, VALVE OUTER F RETAINER, VALVE SPRING F COTTER, VALVE K0A A SEAL, VALVE STEM K0A A SEAL, VALVE STEM F LIFTER, VALVE F PAD, ADJUSTING (2.000) UR 67F PAD, ADJUSTING (2.025) UR 67F PAD, ADJUSTING (2.050) UR 67F PAD, ADJUSTING (2.075) UR 67F PAD, ADJUSTING (2.100) UR 67F PAD, ADJUSTING (2.125) UR 67F PAD, ADJUSTING (2.150) UR 67F PAD, ADJUSTING (2.175) UR 67F PAD, ADJUSTING (2.200) UR 67F A0 PAD, ADJUSTING (2.225) UR 67F B0 PAD, ADJUSTING (2.250) UR 67F C0 PAD, ADJUSTING (2.275) UR 67F D0 PAD, ADJUSTING (2.300) UR 67F E0 PAD, ADJUSTING (2.325) UR 67F F0 PAD, ADJUSTING (2.350) UR 67F G0 PAD, ADJUSTING (2.375) UR 67F H0 PAD, ADJUSTING (2.400) UR 67F J0 PAD, ADJUSTING (2.425) UR B4

13 FIG. 5 VALVE PART DESCRIPTION 10 67F K0 PAD, ADJUSTING (2.450) UR 67F L0 PAD, ADJUSTING (2.475) UR 67F M0 PAD, ADJUSTING (2.500) UR 67F N0 PAD, ADJUSTING (2.525) UR 67F P0 PAD, ADJUSTING (2.550) UR 67F R0 PAD, ADJUSTING (2.575) UR 67F S0 PAD, ADJUSTING (2.600) UR 67F T0 PAD, ADJUSTING (2.625) UR 67F U0 PAD, ADJUSTING (2.650) UR 67F V0 PAD, ADJUSTING (2.675) UR 67F W0 PAD, ADJUSTING (2.700) UR 67F X0 PAD, ADJUSTING (2.725) UR 67F Y0 PAD, ADJUSTING (2.750) UR 67F PAD, ADJUSTING (2.775) UR 67F PAD, ADJUSTING (2.800) UR 67F PAD, ADJUSTING (2.825) UR 67F PAD, ADJUSTING (2.850) UR 67F PAD, ADJUSTING (2.875) UR 67F PAD, ADJUSTING (2.900) UR 67F PAD, ADJUSTING (2.925) UR 67F PAD, ADJUSTING (2.950) UR 67F PAD, ADJUSTING (2.975) UR 67F A0 PAD, ADJUSTING (3.000) UR 67F B0 PAD, ADJUSTING (3.025) UR 67F C0 PAD, ADJUSTING (3.050) UR 67F D0 PAD, ADJUSTING (3.075) UR 67F E0 PAD, ADJUSTING (3.100) UR B5

14 FIG. 5 VALVE PART DESCRIPTION 10 67F F0 PAD, ADJUSTING (3.125) UR 67F G0 PAD, ADJUSTING (3.150) UR 67F H0 PAD, ADJUSTING (3.175) UR 67F J0 PAD, ADJUSTING (3.200) UR 67F K0 PAD, ADJUSTING (3.225) UR 67F L0 PAD, ADJUSTING (3.250) UR 67F M0 PAD, ADJUSTING (3.275) UR 67F N0 PAD, ADJUSTING (3.300) UR 11 67F CAMSHAFT F CAMSHAFT PIN, DOWEL F GEAR, DRIVEN M06 BOLT, WITH WASHER M59 OIL SEAL F BELT F TENSIONER ASSY M39 SPRING, TENSION M03 HOSE (L23) F PLATE,VALVE M72 BOLT, WITH WASHER D GEAR, DRIVE NUT KEY, WOODRUFF 1 1 B6

15 FIG. 6 INTAKE 1 PART DESCRIPTION BOLT, WITH WASHER M68 BOLT, WITH WASHER M32 COLLAR PIN, SPRING V GASKET, MANIFOLD F PIPE, BREATHER M10 CLAMP M15 CLIP D CLAMP BOLT, FLANGE M03 CLAMP BOLT WASHER V BRACKET M49 BOLT, WITH WASHER V SILENCER ASSY, INTAKE MJ9 O-RING M82 BOLT, WITH WASHER ME1 BOLT, WITH WASHER L THERMOSENSOR V BRACKET BOLT WASHER M18 CLAMP 1 1 B7

16 FIG. 7 INTAKE 2 PART DESCRIPTION 1 68V INTAKE ASSY 1 1 EXCEPT FOR BRA 68V INTAKE ASSY 1 1 FOR BRA 2 68V BODY, THROTTLE EXCEPT FOR BRA 68V BODY, THROTTLE FOR BRA 3 68V SCREW, AIR ADJUSTING V SCREW, THROTTLE V SPRING, THROTTLE VALVE V BODY, THROTTLE EXCEPT FOR BRA 68V BODY, THROTTLE FOR BRA 7 68V SPRING, THROTTLE VALVE V CONTROL VALVE ASSY V BODY ASSY V 1312A 00.VALVE, CONTROL V O-RING V SCREW V FILTER ASSY V SCREW V THROTTLE SENSOR ASSY V 8182L 00 O-RING V SENSOR, PRESSURE V SCREW V BOLT V BOLT V BOLT V BOLT V WASHER V PIPE 1 1 C1

17 FIG. 7 INTAKE 2 PART DESCRIPTION 25 68V MANIFOLD PIN, DOWEL MG8 O-RING V JOINT, LINK H JOINT, LINK NUT V 1441L 00 BRACKET V SCREW V 8259N 00 WIRE HARNESS ASSY V JOINT, AIR CLEANER V 1441J 00 PIPE, SILENCER V 2417H 00 CLAMP C2

18 FIG. 8 FUEL INJECTION NOZZLE PART DESCRIPTION 1 68V DELIVERY PIPE ASSY EXCEPT FOR BRA 68V DELIVERY PIPE ASSY FOR BRA 2 68V 8A INJECTOR UNIT 4 4 EXCEPT FOR BRA 68V 8A INJECTOR UNIT 4 4 FOR BRA 3 68V 1410B 00.PACKING KIT V RUBBER, INJECTOR 1 1 EXCEPT FOR BRA 68V RUBBER, INJECTOR 1 1 FOR BRA 5 68V CAP V NIPPLE V O-RING 1 1 EXCEPT FOR BRA 68V O-RING 1 1 FOR BRA 8 68V SCREW V REGULATOR, PRESSURE V SCREW V WASHER, SPRING V COLLAR J COOLER V PIPE, FUEL EXCEPT FOR BRA 68V PIPE, FUEL FOR BRA 15 68V PIPE, FUEL EXCEPT FOR BRA 68V PIPE, FUEL FOR BRA 16 68V CLIP V 2411M 00 CLIP V BOLT V BOLT V WASHER V WASHER, PLAIN 3 3 C3

19 FIG. 8 FUEL INJECTION NOZZLE PART DESCRIPTION 22 68V BOLT V COLLAR BOLT GASKET V 2247A 10 HOSE V 2247B 00 HOSE V 2481H 00 CLAMP M10 CLAMP 1 1 C4

20 FIG. 9 FUEL INJECTION PUMP PART DESCRIPTION 1 68V FLOAT CHAMBER ASSY 1 1 EXCEPT FOR BRA 68V FLOAT CHAMBER ASSY 1 1 FOR BRA 2 68V COVER, FLOAT CHAMBER 1 1 EXCEPT FOR BRA 68V COVER, FLOAT CHAMBER 1 1 FOR BRA 3 68V BODY, FLOAT CHAMBER EXCEPT FOR BRA 68V BODY, FLOAT CHAMBER FOR BRA 4 68V O-RING 1 1 EXCEPT FOR BRA 68V O-RING 1 1 FOR BRA 5 68V FLOAT V PIN, FLOAT V DAMPER, PUMP V FILTER 1 1 EXCEPT FOR BRA 68V FILTER 1 1 FOR BRA 9 68V COVER, PUMP V GASKET, FLOAT CHAMBER 1 1 EXCEPT FOR BRA 68V GASKET, FLOAT CHAMBER 1 1 FOR BRA 11 68V SCREW V PLATE 1 1 EXCEPT FOR BRA 68V PLATE 1 1 FOR BRA 13 68V SCREW 1 1 EXCEPT FOR BRA 68V SCREW 1 1 FOR BRA 14 68V PLUG, DRAIN V GASKET V VALVE, NEEDLE 1 1 EXCEPT FOR BRA 68V VALVE, NEEDLE 1 1 FOR BRA 17 68V FUEL PUMP COMP. 1 1 EXCEPT FOR BRA 68V FUEL PUMP COMP. 1 1 FOR BRA C5

21 FIG. 9 FUEL INJECTION PUMP PART DESCRIPTION 18 68V HOSE COMP. 1 1 EXCEPT FOR BRA 68V HOSE COMP. 1 1 FOR BRA 19 68V CLIP V PIPE, FUEL FOR BRA 21 68V DAMPER V COLLAR V HOSE, VACUUM SENSING V HOSE, VACUUM SENSING V HOSE, VACUUM SENSING V HOSE, VACUUM SENSING V HOSE V HOSE V PIPE, JOINT V PIPE, JOINT V CLIP V HOSE, VACUUM SENSING V HOSE V FILTER, FUEL 1 1 EXCEPT FOR BRA 68V FILTER, FUEL 1 1 FOR BRA 35 68V 2481H 00 CLAMP V HOSE, VACUUM SENSING V RELIEF VALVE ASSY 1 1 EXCEPT FOR BRA 68V RELIEF VALVE ASSY 1 1 FOR BRA 38 68V HOSE, AIR J CAP 1 1 C6

22 FIG. 10 FUEL 1 PART DESCRIPTION DAMPER M37 HOSE (L2300) D FILTER ASSY D ELEMENT, FILTER D GASKET D CUP, FILTER D FLOAT, WATER LEVEL D CLIP M10 CLAMP V BRACKET, FILTER NUT BOLT WASHER V PIPE, FUEL V FUEL PUMP ASSY V BODY V SPRING V PLUNGER V SPRING, DIAPHRAGM V DIAPHRAGM V PIN V BODY V BODY V SCREW V NUT M10 CLAMP O-RING 1 1 C7

23 FIG. 10 FUEL 1 PART DESCRIPTION M83 BOLT, WITH WASHER F LEVER, FUEL CHANGE V SHAFT PIN, SPRING M12 WASHER, PLATE F BRACKET, FUEL PUMP BOLT/WASHER-CAM CAPS PIN, DOWEL R PIPE, JOINT * M10 CLAMP 1 1 * F TOOL KIT 1 1 AP D1

24 FIG. 11 FUEL 2 PART DESCRIPTION 1 6Y FUEL PIPE COMP AP EXCEPT CAR M01.HOSE (L2050) E BAND M19.GROMMET Y PRIMER PUMP ASSY 1 1 D2

25 FIG. 12 GENERATOR PART DESCRIPTION 1 68V ROTOR ASSY V BASE ASSY V COIL, PULSER V STATOR ASSY D SCREW, WITH WASHER (M6X30) SCREW,WITH WASHER CLAMP V ROTOR PIN, DOWEL BOLT WASHER, SPRING WASHER M08 KEY, WOODRUFF WASHER, PLATE NUT D PLATE, TIMING SCREW, PAN HEAD WASHER F COVER, FLYWHEEL M71 COLLAR M31 GROMMET M92 BOLT, WITH WASHER F MARK, CAUTION 1 1 FOR USA,OCE 67F MARK, CAUTION 1 1 FOR CAN 67F MARK, CAUTION 1 1 FOR CAR,BRA 24 68V MARK, CAUTION 1 1 FOR USA,OCE 68V MARK, CAUTION 1 1 FOR CAN D3

26 FIG. 12 GENERATOR PART DESCRIPTION 24 68V MARK, CAUTION 1 1 FOR CAR,BRA 25 6AH LABEL, WARNING AH LABEL, WARNING 1 1 FOR CAN,CAR,BRA 27 6K MARK K MARK 3 1 FOR CAN,CAR,BRA 29 6AH LABEL, SAFETY AH LABEL, SAFETY 1 1 FOR CAN,CAR,BRA 31 6AG MARK 1 1 D4

27 FIG. 13 ELECTRICAL 1 PART DESCRIPTION 1 68V 8591A 41 ENGINE CONTROL UNIT ASSY V 8591A 50 ENGINE CONTROL UNIT ASSY 1 1 FOR CAR(CE) 68V 8591A 60 ENGINE CONTROL UNIT ASSY 1 1 FOR BRA 2 68V DAMPER, IGNITION COIL COLLAR M59 BOLT, WITH WASHER V IGNITION COIL ASSY V IGNITION COIL ASSY BOLT WASHER, SPRING WASHER V PLATE CLAMP F CLAMP, CORD F CLAMP, CORD V RECTIFIER & REGULATOR ASSY 1 1 Go to P/N:PE0-OM BOLT WASHER, SPRING WASHER BOLT WASHER, SPRING WASHER 1 1 D5

28 FIG. 14 ELECTRICAL 2 PART DESCRIPTION 1 68V WIRE HARNESS 1 1 * BOLT 1 1 * WASHER, SPRING 1 1 * WASHER, PLATE 1 1 *1 5 68V RELAY ASSY SCREW, TAPPING V 8194A 00 RELAY V STAY, RELAY SCREW, TAPPING BOLT WASHER, SPRING WASHER G COVER, LEAD WIRE V 8195B 01 RELAY ASSY V WIRE, LEAD V CAP COVER, LEAD WIRE BOLT WASHER, SPRING WASHER BOLT WASHER, PLATE V BRACKET A DAMPER, IGNITION COIL COLLAR M59 BOLT, WITH WASHER V CLAMP 1 1 D6

29 FIG. 14 ELECTRICAL 2 PART DESCRIPTION M58 CLAMP V HOLDER SCREW, TAPPING V COVER F 2812A 00 PULLER, FUSE D GROMMET V WIRE HARNESS ASSY F FUSE (20A) F FUSE (30A) HOSE, WITH SPRING HOSE, WITH SPRING F 8215B 10.CAP (YELLOW) F 8215B 20.CAP (GREEN) BOLT WASHER, SPRING WASHER M18 CLAMP D STAY, CORD CLAMP BOLT WASHER M52 CLAMP M18 CLAMP M18 CLAMP V GRAPHIC, REGULATOR V GRAPHIC, REGULATOR A 10 EXTENSION, WIRE HARNESS (2M) 1 FOR OCE (10P) 54 68V COVER, WIRE HARNESS 1 F115TJR D7

30 FIG. 14 ELECTRICAL 2 PART DESCRIPTION 55 68V WIRE HARNESS 1 1 AP * BOLT 1 1 AP * WASHER, SPRING 1 1 AP * WASHER, PLATE 1 1 AP *2 E1

31 FIG. 15 ELECTRICAL 3 PART DESCRIPTION 1 67F 8132G 01 PLATE BOLT WASHER V CLAMP Go to P/N:PE0-OM BOLT WASHER 2 2 Go to P/N:PE0-OM Go to P/N:PE0-OM V PLATE BOLT WASHER BOLT WASHER, SPRING WASHER F THERMOSENSOR ASSY F RETAINER V GASKET, SENDER UNIT BOLT WASHER M86 CLAMP BOLT V OIL PRESSURE SWITCH ASSY V LEAD WIRE ASSY D TRIM & TILT SWITCH ASSY E GASKET F BRACKET M86 BOLT D8 8252H 00 PLATE, HOLDER 1 1 E2

32 FIG. 15 ELECTRICAL 3 PART DESCRIPTION BOLT WASHER M18 CLAMP 1 1 Go to P/N:PE0-OM E3

33 PARTS NEWS News No. PE0-OM (1/2) Date:2008/09/26 Cause Revision Notice Correction Sales Unit Change Others Signature:K. Otsuka Model F115TR, F115AET '07-'08 / LF115TR, FL115AET '07-'08 Subject PARTS CATALOGUE CORRECTIONS CATALOGUE See the"list of Models and CATALOGUE No's below." Time of YPEC Revision Text, Illustration --> Oct./25/2008 PDF Replace --> Oct./25/2008 (YPEC = Yamaha Parts Electrical Catalogue = Website parts catalogue 1.LIST CORRECTION ELECTRICAL 1 Fig. No. *1 *2 Ref. No. 14 OLD NEW ELECTRICAL 3 PART 6D V PART NAME RECTIFIER & REGULATOR ASSY 4 OLD 6D NEW 68V CLAMP OLD M24 GROMMET OLD BOLT NEW OLD WASHER NEW NEW M18 CLAMP 1 Q'TY 1 *1 *Part number revision *Part number revision *Deleted Parts *Part number & Q'ty revision *Q'ty revision *Added Parts *Applicable Engine Serial No. MODEL NAME MODEL CODE F115TR, F115AET 68V6 / LF115TR, FL115AET 68W6 / 2. ILLUSTRATION CORRECTION ELECTRICAL 1 (OLD) Applicable Engine Serial No. 68V: W: *1: Interchangeability A Old Parts Old Parts New Parts New Parts B Old Parts Old Parts New Parts New Parts C Old Parts Old Parts New Parts New Parts These parts are interchangeable with a set (NEW) Parts Manager Check Service Manager Check Parts Manager File YAMAHA MOTOR CO.,LTD 2500 Shingai Iwata Shizuoka Japan Technical Publication Dept.

34 PARTS NEWS News No. PE0-OM (2/2) Date:2008/09/26 Cause Revision Notice Correction Sales Unit Change Others SignaturK. Otsuka Model Subject CATALOGUE Time of YPEC Revision Text, Illustration --> Oct./25/2008 PDF Replace --> Oct./25/2008 (YPEC = Yamaha Parts Electrical Catalogue = Website parts catalogue 2. ILLUSTRATION CORRECTION ELECTRICAL 3 F115TR, F115AET '07-'08 / LF115TR, FL115AET '07-'08 PARTS CATALOGUE CORRECTIONS See the"list of Models and CATALOGUE No's below." (OLD) (NEW) 3.LIST of Models and CATALOGUE No's. The applicable MODELS, MODEL CODES, and CATALOGUE No's are as follows. MODEL NAME MODEL CODE MODEL YEAR CATALOGUE Fig.No. *1 *2 F115TR(F), F115AET 68V6 LF115TR(F), FL115AET 68W F68V-100E F115AET 68V6 FL115AET 68W F68V-300F F115AET 68V F68V-200S F115TR(G), F115AET LF115TR(G), FL115AET G68V-100E F115AET FL115AET G68V-300F F115AET G68V-415M Thank you very much for your cooperation. Parts Manager Check Service Manager Check Parts Manager File YAMAHA MOTOR CO.,LTD 2500 Shingai Iwata Shizuoka Japan Technical Publication Dept.

35 FIG. 16 STARTING MOTOR PART DESCRIPTION 1 68V STARTING MOTOR ASSY F ARMATURE ASSY F STATOR ASSY F BRUSH HOLDER ASSY F BRUSH SET F SPRING, BRUSH F REAR BRACKET ASSY F PINION ASSY F PINION STOPPER SET F GEAR ASSY, STARTING MOTOR F CLUTCH, OVER RUN F SHAFT, PINION F BRACKET, CENTER F BEARING F GEAR, RING F 8183R 00...GASKET F BRACKET, CENTER V 8183T 00..GEAR, IDLER F WASHER KIT F COVER F LEVER ASSY V STARTER RELAY ASSY F COVER, DUST K BOLT F BOLT F SCREW NUT 1 1 E4

36 FIG. 16 STARTING MOTOR PART DESCRIPTION 28 60V TERMINAL F COVER, WIRE HARNESS BOLT WASHER, PLATE NUT 1 1 * WASHER, SPRING 1 1 * F LABEL, CAUTION * NUT 1 1 AP * WASHER, SPRING 1 1 AP *2 E5

37 FIG. 17 BOTTOM COWLING PART DESCRIPTION 1 68V D BOTTOM COWLING ASSY M22 BOLT, WITH WASHER M15 GROMMET M37 COLLAR F D LEVER, CLAMP F D LEVER, CLAMP F B PLATE, CLAMP M82 BOLT V LEVER, CLAMP M73 BUSH M18 WASHER, WAVE WASHER, PLATE BOLT D HOOK, SPRING M80 BOLT M34 SPRING, TENSION V B PLATE, FITTING M82 BOLT V GROMMET 1 1 EXCEPT FOR CAR 68V GROMMET 1 1 FOR CAR 20 67F STAY, CLAMP M86 BOLT H GROMMET 1 1 FLUSHING KIT 23 6H NIPPLE, HOSE H GROMMET F RUBBER, SEAL E PLATE 1 1 E6

38 FIG. 17 BOTTOM COWLING PART DESCRIPTION M81 BOLT M23 CLAMP M80 BOLT T ADAPTER 1 1 FLUSHING KIT 31 67F PLATE 1 1 FLUSHING KIT Go to P/N : PE0-OM SCREW, TAPPING 2 2 FLUSHING KIT CLAMP 1 1 Go to P/N : PE0-OM M86 BOLT 1 1 FLUSHING KIT 35 6R JOINT, HOSE FLUSHING KIT 36 6R JOINT, HOSE FLUSHING KIT 37 6R GASKET, HOSE JOINT 1 1 FLUSHING KIT 38 68V PIPE FLUSHING KIT M10 CLAMP 2 2 FLUSHING KIT 40 61A RUBBER, SEAL F D APRON NUT, HEXAGON M28 SCREW, WITH WASHER M80 BOLT M24 GROMMET M43 COLLAR F FASTNER 1 1 AP * CLAMP 1 1 AP * CLAMP V LABEL AH LABEL, WARNING (GENERAL) 1 1 E7 52 6AH LABEL, WARNING (GENERAL) 1 1 FOR CAN,CAR,BRA BOLT 1 1 Go to P/N : PE0-OM WASHER, SPRING 1 1 Go to P/N : PE0-OM WASHER 1 1 Go to P/N : PE0-OM

39 PARTS NEWS News No. PE0-OM Date:2008/02/07 Cause Revision Notice Correction Sales Unit Change Others Signature:K. Otsuka Model F115TR(G), F115AET '08 () / LF115TR(G), FL115AET '08 () Subject PARTS CATALOGUE CORRECTIONS CATALOGUE 1G68V-100E1 / 1G68V-300F1 Time of YPEC Revision Text, Illustration --> Mar./14/2008 PDF Replace --> Mar./14/2008 (YPEC = Yamaha Parts Electrical Catalogue = Website parts catalogue FIG.17 BOTTOM COWLING 1.LIST CORRECTION 68W: Fig.No- Ref.No. OLD P/No. NEW P/No. PART NAME Q'TY F F PLATE 1 B M CLAMP BOLT WASHER, SPRING WASHER 1 *1 *Part number revision *Added Parts 2. ILLUSTRATION CORRECTION (OLD) (NEW) *Applicable Engine Serial No. MODEL NAME F115TR(G) F115AET LF115TR(G) FL115AET MODEL CODE Applicable Engine Serial No. 68V: *1: Interchangeability A Old Parts Old Parts New Parts New Parts B Old Parts Old Parts New Parts New Parts C Old Parts Old Parts New Parts New Parts These parts are interchangeable with a set Thank you very much for your cooperation. Parts Manager Check Service Manager Check Parts Manager File YAMAHA MOTOR CO.,LTD 2500 Shingai Iwata Shizuoka Japan Technical Publication Dept.

40 FIG. 18 CONTROL PART DESCRIPTION 1 67F CLAMP, CABLE M86 BOLT CABLE END, REMOTE CONTROL CLIP V BRACKET V 8259F 00 SWITCH ASSY 1 1 EXCEPT F115TJR 7 61A PLATE 1 1 EXCEPT F115TJR SCREW, PAN HEAD 2 2 EXCEPT F115TJR WASHER 2 2 EXCEPT F115TJR BOLT WASHER V BUSHING, SHIFT ROD LEVER M07 WASHER, PLATE CLIP V LEVER, SHIFT ROD M12 BUSH V HANDLE GEAR SHIFT ASSY 1 L(20.3") 68V HANDLE GEAR SHIFT ASSY 1 1 X(25.3") O-RING M90 BUSH M02 WASHER, PLATE PIN, COTTER V BRACKET BOLT WASHER M02 BALL SPRING, COMPRESSION 1 1 F1

41 FIG. 18 CONTROL PART DESCRIPTION BUSHING CABLE END, REMOTE CONTROL CLIP V LEVER, THROTTLE V BUSHING M02 WASHER, PLATE M04 WASHER, WAVE M21 COLLAR M28 NUT V LEVER, THROTTLE CONTROL F SPRING M21 COLLAR BOLT WASHER, SPRING WASHER M02 WASHER, PLATE M04 WASHER, WAVE M31 WASHER, PLATE 1 1 F2

42 FIG. 19 BRACKET 1 PART DESCRIPTION 1 68V D BRACKET, CLAMP G ANODE G PLATE BOLT WASHER, SPRING E WIRE, LEAD BOLT WASHER V D BRACKET, CLAMP E WIRE, LEAD SCREW, PAN HEAD WASHER, PLATE M03 NIPPLE, GREASE CAP, GREASE NIPPLE 1 1 AP 15 64E BOLT, CLAMP BRACKET BOLT WASHER M31 BUSH M59 WASHER, PLATE M11 NUT, SELF-LOCKING M10 CLAMP E D BRACKET, SWIVEL 1 1 L(20.3") 64E D BRACKET, SWIVEL X(25.3") M63 CLAMP M03 NIPPLE, GREASE CAP, GREASE NIPPLE 5 5 AP 26 66K WIRE, LEAD 3 1 L(20.3") F3

43 FIG. 19 BRACKET 1 PART DESCRIPTION 26 68V WIRE, LEAD X(25.3") 27 66T HOOK, SPRING BOLT G LEVER, TILT STOP G LEVER, TILT STOP M16 BUSH G COLLAR, DISTANCE M19 PIN M05 COLLAR PIN, SPRING M24 SPRING, TENSION E PIN, UPPER SHOCK MOUNT M98 BUSH M11 CIRCLIP V LABEL (SPARK,IGNITION) 1 1 FOR CAN M05 BOLT (L:130MM) 4 4 EXCEPT FOR CAR M77 BOLT (L:150MM) 2 2 EXCEPT FOR CAR M03 BOLT (L:115MM) 4 4 FOR CAR M01 WASHER, PLATE M05 WASHER, PLATE NUT 8 8 F4

44 FIG. 20 BRACKET 2 PART DESCRIPTION 1 64E CAM, TRIM SENDER SCREW, WITH WASHER H TRIM SENDER SCREW, PAN HEAD M10 CLAMP P BOLT, THRUST RECEIVER NUT, FLANGE WASHER V D STEERING BRACKET ASSY 1 L(20.3") 68V D STEERING BRACKET ASSY 1 1 X(25.3") M60 WASHER, PLATE MH7 O-RING M32 BUSH M47 WASHER, PLATE V D HOUSING, LOWER MOUNT RUBBER M04 CIRCLIP A DAMPER, LOWER MOUNT RUBBER A MOUNT DAMPER, LOWER SIDE M19 WASHER, PLATE M55 WASHER, PLATE M58 WASHER, PLATE BOLT NUT WASHER V D COVER, LOWER MOUNT BOLT WASHER 4 4 F5

45 FIG. 20 BRACKET 2 PART DESCRIPTION 27 67F MOUNT DAMPER, UPPER SIDE BOLT, WITH WASHER BOLT F PLATE M09 WASHER, PLATE F DAMPER, UPPER MOUNT RUBBER M12 NUT, SELF-LOCKING V D HOOK, STEERING BOLT, STUD NUT, SELF-LOCKING 2 2 F6

46 FIG. 21 POWER TRIM & TILT ASSY 1 PART DESCRIPTION 1 68V D POWER TRIM & TILT ASSY E HOUSING, TRIM & TILT E 4388J 00 PLUG M74 O-RING E FILTER E TILT PISTON SUB ASSY E SCREW, CYLINDER END E SEAL,DUST E O-RING E O-RING E O-RING E O-RING E RING, BACK UP E PISTON, FREE E O-RING E TRIM PISTON SUB ASSY E SCREW, TRIM CYLINDER END E SEAL, TRIM DUST E 4384J 00.SEAL, TRIM DOWN G O-RING E O-RING E RING, BACK UP E BODY, RESERVOIR E PLUG, RESERVOIR E O-RING E 4388E 00 BOLT,SCREW (L:14MM) E O-RING 6 6 F7

47 FIG. 21 POWER TRIM & TILT ASSY 1 PART DESCRIPTION 28 64E 4381G 00 PIN E BALL E 4382G 00 VALVE, SEAT WASHER, PLATE BOLT, WITH WASHER BC PIN, LOWER SHOCK MOUNT 1 1 Go to P/N : PE0-OM Go to P/N : PE0-OM Go to P/N : PE0-OM M98 BUSH 2 2 A4

48 PARTS NEWS News No. PE0-OM Date:2008/5/22 Cause Revision Notice Correction Sales Unit Change Others Signature: K. Otsuka Model F115TR, F115AET '08 () / LF115TR, FL115AET '08 () Subject PARTS CATALOGUE CORRECTIONS CATALOGUE 1G68V-100E1 Time of YPEC Revision Text, Illustration --> Jun./20/2008 PDF Replace --> Jun./20/2008 (YPEC = Yamaha Parts Electrical Catalogue = Website parts catalogue FIG.21 POWER TRIM & TILT ASSY 1 1.LIST CORRECTION Fig.No- Ref.No OLD NEW OLD NEW OLD NEW PART M E BC PART NAME WASHER, PLATE BOLT BOLT, WITH WASHER PIN, LOWER SHOCK MOUNT Q'TY *1 *Part number revision *Part number revision *Part number revision *Applicable Engine Serial No. MODEL NAME MODEL CODE Applicable Engine Serial No. F115TR, F115AET 68V: LF115TR, FL115AET 68W: *1: Interchangeability A Old Parts Old Parts New Parts New Parts B Old Parts Old Parts New Parts New Parts C Old Parts Old Parts New Parts New Parts These parts are interchangeable with a set 2. ILLUSTRATION CORRECTION (OLD) (NEW) Thank you very much for your cooperation. Parts Manager Check Service Manager Check Parts Manager File YAMAHA MOTOR CO.,LTD 2500 Shingai Iwata Shizuoka Japan Technical Publication Dept.

49 FIG. 22 POWER TRIM & TILT ASSY 2 PART DESCRIPTION 1 64E 4388E 10 BOLT,SCREW (L:34.7MM) E CONNECTOR, SHAFT E O-RING V GEAR PUMP ASSY X BALL E SCREW, VALVE LOCK E PISTON, SHUTTLE E VALVE SUB ASSY E O-RING G O-RING Y SEAT, RELIEF VALVE E BALL E PIN, VALVE SUPPORT V SPRING, UP RELIEF E VALVE SUB ASSY E O-RING E FILTER E BALL E FILTER E MANUAL VALVE SUB-ASSY X L0.O-RING E RING SET E 4387A 00..O-RING E RING, BACK UP E RING, SNAP E SCREW, WITH WASHER E SCREW, WITH WASHER 2 2 A5

50 FIG. 22 POWER TRIM & TILT ASSY 2 PART DESCRIPTION 28 68V MOTOR ASSY H1 4386K 10.SPRING, BRUSH E 4380J 00.HOLDER, BRUSH E BRUSH SCREW,WITH WASHER E 4380F 00.HOLDER, BRUSH E BRUSH G O-RING M43.OIL SEAL E ARMATURE ASSY E SCREW, VALVE LOCK 3 3 A6

51 FIG. 23 UPPER CASING PART DESCRIPTION 1 67F GUIDE, EXHAUST BOLT, WITH WASHER M16 PIN, DOWEL G GROMMET F B MANIFOLD, EXT F A1 GASKET, EXHAUST MANIFOLD BOLT WASHER V B MUFFLER 1 1 L(20.3") 68V B MUFFLER X(25.3") 10 68V GASKET, MUFFLER BOLT WASHER M23 PIN, DOWEL F A0 GASKET, EXHAUST MANIFOLD F B PLATE F SEAL, EXT F SEAL V D CASING, UPPER 1 L(20.3") 68V D CASING, UPPER 1 1 X(25.3") M08 BOLT, WITH WASHER M16 PIN, DOWEL E BUSHING, DRIVE SHAFT M01 CIRCLIP F COVER, UPPER CASING SCREW, PAN HEAD WASHER, PLATE 2 2 A7

52 FIG. 23 UPPER CASING PART DESCRIPTION 26 6C CAP F GASKET, UPPER CASING BOLT WASHER M58 BOLT, WITH WASHER F GROMMET 1 1 B1

53 FIG. 24 OIL PAN PART DESCRIPTION 1 68V B OIL PAN P DAMPER, ENGINE MOUNT M06 PLUG, STRAIGHT SCREW M09 GASKET BOLT WASHER PIN, DOWEL V GASKET, OIL PAN F STRAINER, OIL BOLT WASHER, PLATE M64 COLLAR F SEAL, OIL STRAINER F OIL PUMP ASSY F SHAFT, PUMP F O-RING F GASKET, PUMP COVER F SCREW F OIL SEAL F O-RING F HOUSING, PUMP F OIL SEAL F OIL SEAL F GASKET, PUMP COVER F SEAL BOLT WASHER 6 6 B2

54 FIG. 24 OIL PAN PART DESCRIPTION M07 PIN, DOWEL MJ1 O-RING D PLUG, OIL LEVEL 1 1 B3

55 FIG. 25 LOWER CASING & DRIVE 1 PART DESCRIPTION 1 68V D LOWER UNIT ASSY 1 L(20.3"),RH 68V D LOWER UNIT ASSY 1 X(25.3"),RH 2 6E D CASING, LOWER U9 BEARING U7 BEARING 1 5 6E SHIM (T:0.10MM) 1 UR 6E SHIM (T:0.12MM) 1 UR 6E SHIM (T:0.15MM) 1 UR 6E SHIM (T:0.18MM) 1 UR 6E SHIM (T:0.30MM) 1 UR 6E SHIM (T:0.40MM) 1 UR 6E SHIM (T:0.50MM) 1 UR PLUG, STRAIGHT SCREW PLUG, DRAIN GASKET 2 9 6E SLEEVE, DRIVE SHAFT E NIPPLE, HOSE ME8 HOSE (L80) 1 L(20.3") ME9 HOSE (L120) 1 X(25.3") 12 6E END, NIPPLE E PLATE O-RING OIL SEAL M10 BOLT, WITH WASHER L SHIFT CAM ASSY CIRCLIP M10 SPRING, COMPRESSION 1 B4

56 FIG. 25 LOWER CASING & DRIVE 1 PART DESCRIPTION 20 61A SPACER M01 WASHER, PLATE M19 WASHER, WAVE A COLLAR, DRIVE SHAFT A HOUSING, WATER PUMP A INSERT, CARTRIDGE M38 O-RING O-RING E IMPELLER M05 KEY, WOODRUFF V OUTER PLATE, CARTRIDGE E A0 GASKET, WATER PUMP PIN, DOWEL M14 BOLT, WITH WASHER E HOUSING, BEARING M16 OIL SEAL U2 BEARING E SHIM (T:0.10MM) 1 UR 6E SHIM (T:0.12MM) 1 UR 6E SHIM (T:0.15MM) 1 UR 6E SHIM (T:0.18MM) 1 UR 6E SHIM (T:0.30MM) 1 UR 6E SHIM (T:0.40MM) 1 UR 6E SHIM (T:0.50MM) 1 UR V2 BEARING M14 O-RING E COVER, OIL SEAL 1 B5

57 FIG. 25 LOWER CASING & DRIVE 1 PART DESCRIPTION BOLT WASHER V DRIVE SHAFT COMP. 1 L(20.3") 68V DRIVE SHAFT COMP. 1 X(25.3") 44 68V PINION (13T) M01 NUT V GEAR 1 (28T) U7.BEARING E SHAFT, PROPELLER K SHIFTER E SLIDE, SHIFT M37 SPRING, COMPRESSION BALL BALL BALL M07 PIN, STRAIGHT V CLUTCH, DOG E RING, CROSS PIN E HOUSING, BEARING U0 BEARING V GEAR 2 (28T) E WASHER, THRUST U8 BEARING M17 OIL SEAL M39 O-RING L SHIM (T:0.10MM) 1 UR 6L SHIM (T:0.12MM) 1 UR B6

58 FIG. 25 LOWER CASING & DRIVE 1 PART DESCRIPTION 65 6L SHIM (T:0.15MM) 1 UR 6L SHIM (T:0.18MM) 1 UR 6L SHIM (T:0.30MM) 1 UR 6L SHIM (T:0.40MM) 1 UR 6L SHIM (T:0.50MM) 1 UR M92 WASHER, PLATE KEY, STRAIGHT WASHER, CLAW NUT 1 B7

59 FIG. 26 LOWER CASING & DRIVE 2 PART DESCRIPTION 1 6E DAMPER, WATER SEAL V TUBE, WATER 1 L(20.3") 68V TUBE, WATER 1 X(25.3") 3 6E DAMPER, WATER SEAL 1 4 6E COVER, WATER PUMP HOUSING M05 PIN, DOWEL BOLT WASHER M89 BOLT, WITH WASHER GUIDE, SEAL DAMPER DAMPER, SEAL COVER, WATER INLET COVER, WATER INLET M07 SCREW, COUNTERSUNK NUT, SELF-LOCKING E TAB-TRIM M00 BOLT, FLANGE K2 HOSE (L1550) E END, NIPPLE M10 CLAMP E DAMPER, WATER SEAL E COVER, WATER PUMP HOUSING P SPACER SPACER WASHER M04 NUT, CASTLE PIN, COTTER 1 C1

60 FIG. 26 LOWER CASING & DRIVE 2 PART DESCRIPTION 27 6E EL PROPELLER (3X13"X19"-K) 1 UR 6E EL PROPELLER (3X12-5/8"X21"-K) 1 UR 6E EL PROPELLER (3X13-1/4"X17"-K) 1 UR 6E EL PROPELLER (3X13-1/2"X15"-K) 1 UR 6E EL PROPELLER (3X13-5/8"X13"-K) 1 UR 6E EL PROPELLER (3X13"X23"-K) 1 UR 6E EL PROPELLER (3X14"X11"-K) 1 UR 6E EL PROPELLER (3X13"X25"-K) 1 UR PROPELLER (3X13"X17"-K) 1 UR PROPELLER (3X13-1/2"X14"-K) 1 UR PROPELLER (3X13"X19"-K) 1 UR PROPELLER (3X13"X21"-K) 1 UR PROPELLER (3X13"X23"-K) 1 UR PROPELLER (3X13"X25"-K) 1 UR PROPELLER (3X13-1/2"X16"-K) 1 UR 62A PROPELLER (3X13-1/2"X21"-K) 1 UR 62A PROPELLER (3X13-1/2"X23"-K) 1 UR 62A PROPELLER (3X13-1/2"X19"-K) 1 UR C2

61 FIG. 27 LOWER CASING & DRIVE 3 PART DESCRIPTION 1 68W D LOWER UNIT ASSY 1 X(25.3"),LH 2 6E D CASING, LOWER U9 BEARING W0 BEARING U8 BEARING 1 6 6L SPACER E SHIM (T:0.10MM) 1 UR 6E SHIM (T:0.12MM) 1 UR 6E SHIM (T:0.15MM) 1 UR 6E SHIM (T:0.18MM) 1 UR 6E SHIM (T:0.30MM) 1 UR 6E SHIM (T:0.40MM) 1 UR 6E SHIM (T:0.50MM) 1 UR PLUG, STRAIGHT SCREW PLUG, DRAIN GASKET E SLEEVE, DRIVE SHAFT E NIPPLE, HOSE ME9 HOSE (L120) 1 X(25.3") 14 6E END, NIPPLE E PLATE O-RING OIL SEAL M10 BOLT, WITH WASHER E SHIFT CAM ASSY CIRCLIP M10 SPRING, COMPRESSION 1 C3

62 FIG. 27 LOWER CASING & DRIVE 3 PART DESCRIPTION 22 61A SPACER M01 WASHER, PLATE M19 WASHER, WAVE A COLLAR, DRIVE SHAFT A HOUSING, WATER PUMP A INSERT, CARTRIDGE M38 O-RING O-RING E IMPELLER M05 KEY, WOODRUFF V OUTER PLATE, CARTRIDGE E A0 GASKET, WATER PUMP PIN, DOWEL M14 BOLT, WITH WASHER E HOUSING, BEARING M16 OIL SEAL U2 BEARING E SHIM (T:0.10MM) 1 UR 6E SHIM (T:0.12MM) 1 UR 6E SHIM (T:0.15MM) 1 UR 6E SHIM (T:0.18MM) 1 UR 6E SHIM (T:0.30MM) 1 UR 6E SHIM (T:0.40MM) 1 UR 6E SHIM (T:0.50MM) 1 UR V2 BEARING M14 O-RING E COVER, OIL SEAL 1 C4

63 FIG. 27 LOWER CASING & DRIVE 3 PART DESCRIPTION BOLT WASHER V DRIVE SHAFT COMP. 1 X(25.3") 46 68V PINION (13T) M01 NUT W GEAR 1 (28T) U7.BEARING M00 WASHER, PLATE W SHAFT, PROPELLER E SHIFTER E SLIDE, SHIFT M37 SPRING, COMPRESSION BALL BALL BALL M07 PIN, STRAIGHT V CLUTCH, DOG E RING, CROSS PIN L HOUSING, BEARING V7 BEARING W GEAR 2 (28T) L WASHER, THRUST U5 BEARING K SHIM (T:0.10MM) 1 UR 6K SHIM (T:0.12MM) 1 UR 6K SHIM (T:0.15MM) 1 UR 6K SHIM (T:0.18MM) 1 UR C5

64 FIG. 27 LOWER CASING & DRIVE 3 PART DESCRIPTION 66 6K SHIM (T:0.30MM) 1 UR 6K SHIM (T:0.40MM) 1 UR 6K SHIM (T:0.50MM) 1 UR BEARING M17 OIL SEAL M39 O-RING L SHIM (T:0.10MM) 1 UR 6L SHIM (T:0.12MM) 1 UR 6L SHIM (T:0.15MM) 1 UR 6L SHIM (T:0.18MM) 1 UR 6L SHIM (T:0.30MM) 1 UR 6L SHIM (T:0.40MM) 1 UR 6L SHIM (T:0.50MM) 1 UR KEY, STRAIGHT WASHER, CLAW NUT 1 C6