PC-1600 Mech 230/460v PC v BL PC v BL PC-1300 Mech 230/460v

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1 Mech Mech Mech Mech Mech Mech Mech Mech ITEM NO PART NO SYMBOL DESCRIPTION M BASE BRACKET FAN BRACKET HEATSINK BRACKET XFMR SHELF BRACE SHELF BOX PCB M PANEL FRONT M PANEL REAR SILK SCREENED M DOOR ACCESS Y COVER TOP INSULATOR DUAL STAGE EMC FILTER PCB Kydex PLATE COVER HEATSINK BRACKET L1 INDUCTOR INPUT L1 REACTOR LINE 3 PHASE 22A L1 REACTOR LINE CE 3 PHASE 22A L2 INDUCTOR OUTPUT T1 XFMR MAIN 230/460V T1 XFMR MAIN 575V T1 XFMR MAIN 400V T2 XFMR CONTROL 208/230/400/460V T2 XFMR CONTROL 230/575V L3 TOROIDAL CORE BUSSBAR DIODE (+) BUSSBAR DIODE (-) BUSSBAR 3PH CONTACTOR HEATSINK PA IGBT HEATSINK BR101 BRIDGE RECTIFIER 110A 1600V BR101 BRIDGE RECTIFIER 160A 1600V Q101,102 IGBT DUAL 150A 600V Q101,102 IGBT DUAL 200A 600V Q101,102 IGBT DUAL 150A 1200V Q103 IGBT 50A 1200V D101,102 DIODE OUTPUT 100A 600V PCB1 PC BOARD - CONTROL / DISPLAY PCB2 PC BOARD - POWER 70 AMP - 230/460V PCB2 PC BOARD - POWER 90 AMP - 230/460V PCB2 PC BOARD - POWER 70 AMP - 400V PCB2 PC BOARD - POWER 90 AMP - 400V PCB2 PC BOARD - POWER 70 AMP - 575V PCB2 PC BOARD - POWER 90 AMP - 575V PCB3,4 PC BOARD - DRIVER POWER PCB5 PC BOARD - DRIVER PILOT ARC PCB6 PC BOARD - REMOTE PCB7 PC BOARD - EMC FILTER DUAL STAGE C CAPACITOR ALUM 4100uF 300VDC C CAPACITOR ALUM 5400uF 300VDC K1 RELAY SPST 24VAC 20A(110VDC) w/ MAG BLOWOUT K1 CONTACTOR 3P 40A 24VAC L4 FERRITE CORE 1.0"LG 1.25"OD R14,15 RESISTOR 10 OHM 50W 3% w/ Leads R5,7,R10,12 KIT RESISTOR PAIR 20 OHM 25W 1% w/leads R2 RESISTOR 0.1 OHM 25W 5% M1 / P3 KIT FAN 6" 250CFM 230V w/ PLUG SW1 SWITCH POWER 3P 60A 600V SW2 SWITCH VOLTAGE SELECTOR TS1 SWITCH THERMAL N/C 176 F TS2 SWITCH THERMAL N/C 176 F - Solder F1 FUSE MIDGET SLO-BLO 2A 600V HOLDER FUSE D1,2,3 KIT MOV 625VAC 230J D4,5 KIT MOV 275VAC 140J P11 KIT JUMPER - MECHANIZED LOGIC OVERLAY Bilingual Codes OVERLAY Plain KNOB 1.37" DIA P1/P4, P2/P7 ASSY RIBBON CABLE 24 PIN 12" P9,12-17,19 CONNECTOR IDC 2 PIN 20awg - Yel P10 CONNECTOR IDC 3 PIN 20awg - Yel PT P1 CONNECTOR IDC 6 PIN 22awg - Red Page 1

2 Mech Mech Mech Mech Mech Mech Mech Mech ITEM NO PART NO SYMBOL DESCRIPTION COVER IDC CONNECTOR 2 PIN COVER IDC CONNECTOR 3 PIN COVER IDC CONNECTOR 6 PIN P1,3,21 CONNECTOR MINI-COMBICON 2 PIN P20 CONNECTOR MINI-COMBICON 8 PIN P44 CONNECTOR COMBICON 3 PIN P1 CONNECTOR COMBICON 10 PIN J1 HOUSING UNIV CAP 12 POS - Wht J2 RECEPTACLE / CABLE ASSY 14 PIN J3 HOUSING UNIV CAP 2 POS - Wht WORK SOCKET PANEL MINI 250A FILTER AIR PT KIT TRANSDUCER PRESSURE PSI w/ HOSE SOL1 VALVE SOLENOID 3-WAY 75 PSID 24VAC REGULATOR PRESSURE PSI ELBOW 90 1/4 OD TUBE 1/8NPTM ELBOW 90 5/16 OD TUBE 1/4NPTM ELBOW STREET 90 1/4NPT COUPLING BODY QD 1/4NPTM NIPPLE 1/4NPT 7/8"LG ADAPTOR 1/4NPTM 1/4 ID HOSE KIT HOSE POLYURETHANE 3/16 ID 5/16 OD Red (21") SCREEN SPLASH SMALL SCREEN SPLASH LARGE SPACER ALUM #10 ID 1.0" LG SPACER ALUM 1/4 ID 7/16" LG STANDOFF ALUM FEMALE #6-32 HEX 1-1/8" LG STANDOFF NYLON PCB RIVET MT 7/8" LG RIVET SNAP NYLON SPACER CABLE BUNDLE LATCH SLIDING Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref STRAIN RELIEF HALF Torch Cable STRAIN RELIEF SEALED 1/2" ZINC LOCKNUT CONDUIT 1/2" STRAIN RELIEF SEALED 1" NYLON Black LOCKNUT CONDUIT 1" TORCH WRAP END CAP / HANDLE FOOT RUBBER PLUG HOLE.875 DIA BUSHING SNAP.31ID.44MH GROMMET RUBBER ( )ID 0.50GD.06W W34 GROMMET RUBBER 0.31ID 0.44GD.06W GROMMET RUBBER 0.44ID 0.56GD.06W W57 GROMMET RUBBER 0.63ID 0.88GD.06W GROMMET STRIP SST/POLY ( ) 7.8"LG * CLOSURE TAPERED CAPLUG # ' 1.13' 1.13' 1.13' 1.13' 1.13' 1.13' 1.13' 1.13' 1.13' 1.13' 1.13' 1.13' 1.13' 1.13' 1.13' 113 * TUBING PVC, 300V, #1 BLACK.71'.71'.71'.71'.71'.71'.71'.71'.71'.71'.71'.71' 1.13' 1.13' 1.13' 1.13' 114 * TUBING PVC, 600V, 1/2" BLACK.63'.63'.63'.63'.63'.63'.63'.63'.63'.63'.63'.63'.63'.63'.63'.63' 115 * TUBING PVC, 600V, 5/8" BLACK.40'.40'.33'.33'.40'.40'.33'.33'.40'.40'.33'.33'.40'.40'.33'.33' 116 * HEATSHRINK 1" BLACK SHEET INSULATING (6.25" x 3") Nomex 3.36' 3.36' 3.36' 3.36' 3.36' 3.36' 3.36' 3.36' 3.36' 3.36' 3.36' 3.36' 3.36' 3.36' 3.36' 3.36' 118 * STRIP RUBBER FOAM 0.25W THK SEAL WIRE UNIV HOUSING 2 POS SHEET SEALING (12.5" x 3.55") Neoprene CABLE WORK 6awg 25' POWER CORD 6awg 4 Conductor POWER CORD 10awg 4 Conductor POWER CORD CE 6mm (9awg) 4 Conductor Ref Ref Ref Ref L5,6 METGLASS CORE * TERM, WIRE JOINT INS, AWG HOUSING FASTON 1/4" FEMALE - Wht SHEET INSULATING (12" x 4") Nomex NUT ACORN CAP NYLON 1/ Black 130 Page 2

3 Mech Mech Mech Mech Mech Mech Mech Mech ITEM NO PART NO SYMBOL DESCRIPTION AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR SCREW SQ PAN TRI #10-32 x.38 w/ LW AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR SCREW PHL HEX #10-32 x.50 w/ FLW Blk SCREW PHL HEX w/ FLW M5 x SCREW PHL HEX w/ FLW M6 x AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR SCREW SQ PAN TRI #4-40 x.38 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR SCREW SQ PAN TRI #6-32 x.25 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR SCREW SQ PAN TRI #6-32 x.38 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR SCREW SQ PAN TRI #8-32 x.38 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR SCREW SQ PAN TRI #8-32 x.63 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR SCREW SQ PAN TRI #10-24 x.50 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR SCREW SQ PAN TRI 1/4-20 x.50 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR SCREW SQ PAN TRI 1/4-20 x AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR SCREW HEX WSH TRI 1/4-20 x.50 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR SCREW HEX WSH TRI 1/4-20 x 1.00 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 147 * SCREW PHL PAN #10-24 x * SCREW PHL PAN SST #10-32 x 1.50 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 149 * SCREW HEX CAP 1/4-20 x.50 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 150 * SCREW SKT HEX M5 x 25 Blk S04060 SCREW PHL PAN SST M4 x 60 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR SCREW PHL PAN #10-32 x.75 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR SCREW HEX WSH TAP #8 x.438 Ribbed * SCREW SLT PAN TAP #10 x.38 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 155 * SCREW PHL PAN TAP #6 x.50 Blk AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 158 * WASHER FLAT #6 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 159 * WASHER FLAT #8 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 160 * WASHER FLAT # AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 162 * WASHER FLAT M5 163 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 164 * WASHER LOCK #4 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 165 * WASHER LOCK #6 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 166 * WASHER LOCK #8 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 167 * WASHER LOCK #10 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 168 * WASHER LOCK 1/4 169 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 170 * WASHER LOCK EXT #6 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 171 * WASHER LOCK EXT #8 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 172 * WASHER LOCK EXT #10 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 173 * WASHER LOCK EXT 1/4 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 174 * WASHER LOCK INT 15/32 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 175 * WASHER LOCK M4 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 176 * WASHER LOCK M5 177 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 178 * NUT #8-32 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 179 * NUT #10-24 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 180 * NUT 1/4-20 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 181 * NUT 15/32-32 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 182 * NUT LOCK NYLON SST #6-32 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 183 * NUT #10-32 AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 184 * RIVET 1/8 ( ) NA LABEL RATING 208/230/460V NA LABEL RATING 208/230/460V NA LABEL RATING 460V NA LABEL RATING 460V NA LABEL RATING 575V NA LABEL RATING 575V NA LABEL RATING 400V NA LABEL RATING 400V NA LABEL RATING V CE NA LABEL RATING V CE NA LABEL NAMEPLATE Stock / Serial No LABEL WARNING GENERAL ARC WELD & CUT LABEL WARNING GENERAL ARC WELD & CUT French LABEL SYMBOL CAUTION READ MANUAL LABEL DANGER HIGH VOLTAGE Bilingual LABEL WARNING OEM SAFETY INTERLOCK Bilingual LABEL PE GROUND LABEL CHASSIS GROUND Page 3

4 Mech Mech Mech Mech Mech Mech Mech Mech ITEM NO PART NO SYMBOL DESCRIPTION LABEL CAUTION VOLTAGE SELECT SWITCH Bilingual NA LABEL CSA LR NRTL /C NA LABEL CE - Trash Bin LABEL ESAB DIE CUT 4.5 x 2.6 Blk LABEL CONSUMABLE BREAKDOWN PT-38 Bilingual LABEL CONSUMABLE BREAKDOWN PT-38 CE LABEL CONSUMABLE BREAKDOWN PT-37 (90A) NA LABEL PATENT POWER SUPPLIES Bilingual LABEL CUSTOMER ASSISTANCE NA LABEL ISO NA LABEL CCC CLAMP CABLE STEEL.375 DIA AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 207 * TYWRAP SM 4" AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 208 * TYWRAP MED 5.5" AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 209 * TYWRAP LG 7.25" AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR TYWRAP PUSH-IN LG 6.75" TYWRAP / SWIVEL BASE PAD THERMAL IGBT MODULE AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 213 * SOLDER.031 DIA AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR COMPOUND HEATSINK AOS - White AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 215 * COMPOUND ELECTRICAL JOINT ALCOA # PAD THERMAL MOUNTING PLATE PA IGBT AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 217 * ADHESIVE SILICON RUBBER DOW Clear AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR AR 218 * ADHESIVE THREADLOCKER LOCTITE Blue NA WIRE KIT BASIC CONTROL NA WIRE KIT VOLTAGE SELECTOR SWITCH NA WIRE KIT DUAL VOLTAGE POWER NA WIRE KIT SINGLE VOLTAGE POWER NA WIRE KIT CE 400V Page 4

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TABLE OF CONTENTS FINAL ASSEMBLY (3 WIRE)... 1 FINAL ASSEMBLY (2 WIRE)... 2 DOOR ASSEMBLY (3 WIRE)... 4 DOOR ASSEMBLY (2 WIRE)...

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