F60CET 06 (6C52) 1E6C5-280E /3/31 NEWS NO. DATE COMMENT PE0-OM March,2,2009 MOD:FIG.24 PTT(6C D) P/No.

Transcription

1 F60CET 06 () 1E6C5-280E1 ( ) 2009/3/31 NEWS DATE COMMENT PE0-OM March,2,2009 MOD:FIG.24 PTT(6C D) P/No. REVISION

2 F60CET PARTS CATALOGUE 2006 by Yamaha Motor Co., Ltd. 1st edition, August 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 7. Applicable Serial No. Engine Serial No. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. 8. Applicable Engine Starting Serial No. Model Serial No. Model Serial No. F60C 6C Applicable Colour Code Abbreviation Colour Name Colour Code DBNM2 DARK BLUISH GRAY METALLIC 2 004D 10. Quantity Column Information Column No. Name Of Q ty Column Applicable Model 1 F60CET

4 CONTENTS TOP COWLING... 1 CYLINDER & CRANKCASE CRANKSHAFT & PISTON... 4 CYLINDER & CRANKCASE VALVE... 7 INTAKE INTAKE FUEL INJECTION PUMP FUEL INJECTION PUMP OIL PUMP FUEL FUEL GENERATOR ELECTRICAL ELECTRICAL ELECTRICAL ELECTRICAL STARTING MOTOR BOTTOM COWLING BOTTOM COWLING CONTROL BRACKET BRACKET POWER TRIM & TILT ASSY POWER TRIM & TILT ASSY UPPER CASING OIL PAN LOWER CASING & DRIVE LOWER CASING & DRIVE STEERING GUIDE REMOTE CONTROL BOX REMOTE CONTROL ASSY METER REPAIR KIT REPAIR KIT INDEX NUMERICAL INDEX... 53

5 FIG. 1 TOP COWLING PART 1 6C D TOP COWLING ASSY C D.MOLDING, AIR DUCT NUT 4 4 6C HOOK M02.RIVET C HOOK BOLT M05.NUT, SELF-LOCKING W GRAPHIC, FRONT C GRAPHIC, REAR W W GRAPHIC SET W MARK, COWLING W MARK, COWLING C SEAL W CAP F LABEL, CAUTION 1 1

6 FIG. 2 CYLINDER & CRANKCASE 1 PART 1 6C5 W009B 01 1S CYLINDER BLOCK ASSY 1 2 6C S CRANKCASE ASSY PIN, DOWEL M01 BOLT, WITH WASHER BOLT WASHER, PLATE PLUG, TAPER SCREW C GASKET, CYLINDER 1 9 6C S OUTER COVER, EXHAUST Y PIPE G THERMOSTAT SEAL, THERMOSTAT H S COVER, THERMOSTAT Y GASKET, COVER C GASKET, EXHAUST OUTER COVER MA5 BOLT, WITH WASHER Y ANODE M GROMMET, ANODE M COVER, ANODE M PLATE BOLT WASHER BOLT WASHER M09 PLUG, STRAIGHT SCREW GASKET M06 PLUG, STRAIGHT SCREW 2 2

7 FIG. 2 CYLINDER & CRANKCASE 1 PART GASKET GH ELEMENT ASSY, OIL CLEANER C BOLT, UNION 1 3

8 FIG. 3 CRANKSHAFT & PISTON PART 1 6C CRANKSHAFT 1 2 6C PLANE BEARING, CRANKSHAFT 1 10 UR YELLOW 6C PLANE BEARING, CRANKSHAFT 1 10 UR RED 6C PLANE BEARING, CRANKSHAFT 1 10 UR PINK 6C PLANE BEARING, CRANKSHAFT 1 10 UR GREEN 3 6C CONNECTING ROD ASSY 4 4 6C BOLT, CONNECTING ROD 2 5 6C PLANE BEARING, CONNECTING ROD 8 UR YELLOW 6C PLANE BEARING, CONNECTING ROD 8 UR RED 6C PLANE BEARING, CONNECTING ROD 8 UR PINK 6C PLANE BEARING, CONNECTING ROD 8 UR GREEN 6 69W PISTON (STD) 4 69W PISTON (0.25MM O/S) 4 AP 69W PISTON (0.50MM O/S) 4 AP 7 67C PISTON RING SET (STD) 4 67C PISTON RING SET (0.25MM O/S) 4 AP 67C PISTON RING SET (0.50MM O/S) 4 AP 8 62Y PIN, PISTON CIRCLIP M42 OIL SEAL OIL SEAL 1 4

9 FIG. 4 CYLINDER & CRANKCASE 2 PART 1 6C5 W009A 01 1S CYLINDER HEAD ASSY 1 2 6C S HEAD, CYLINDER Y GUIDE, VALVE Y ANODE M GROMMET, ANODE M COVER, ANODE M PLATE BOLT WASHER BOLT WASHER M65 BOLT GASKET C GASKET, CYLINDER HEAD PIN, DOWEL BOLT, FLANGE MA3 BOLT, WITH WASHER C S COVER, CYLINDER HEAD Y PIPE, JOINT C COVER, BREATHER SCREW, PAN HEAD WASHER Y SEAL, CYLINDER BOLT WASHER Y HANGER, ENGINE BOLT 2 5

10 FIG. 4 CYLINDER & CRANKCASE 2 PART WASHER G PLUG, OIL M79 O-RING C5 1531A 01 HOSE, BREATHER C HOLDER BOLT WASHER C HOLDER BOLT WASHER Y HANGER, ENGINE BOLT WASHER Y MARK, CAUTION PLUG, SPARK (NGK DPR6EB) 4 6

11 FIG. 5 VALVE PART 1 69W VALVE, INTAKE W VALVE, EXHAUST Y SEAT, VALVE SPRING Y SPRING, VALVE OUTER X RETAINER, VALVE SPRING X COTTER, VALVE Y SEAL, VALVE STEM 8 8 6C SHAFT, ROCKER Y ARM, VALVE ROCKER J SCREW, VALVE ADJUSTING Y NUT, LOCK C ARM, VALVE ROCKER C SCREW, VALVE ADJUSTING C NUT, LOCK C GUIDE, STOPPER C PLATE, GUIDE STOPPER C GUIDE, STOPPER C PLATE, GUIDE STOPPER WASHER, PLATE BOLT, FLANGE WASHER, PLAIN 3 7

12 FIG. 6 INTAKE 1 PART 1 6C INTAKE ASSY 1 2 6C MANIFOLD C GASKET, MANIFOLD C GASKET 1 5 6C THROTTLE BODY ASSY 1 6 6C THROTTLE SENSOR ASSY 1 7 6C SCREW C5 8182L 00..O-RING C BOLT C CONTROL VALVE ASSY C O-RING C SCREW C PIPE, DELIVERY M56..CLAMP C BOLT C INJECTOR ASSY C5 1410B 00..PACKING KIT F SENSOR ASSY 1 8

13 FIG. 7 INTAKE 2 PART M05 PIN, DOWEL BOLT, WITH WASHER BOLT, WITH WASHER 3 4 6C SILENCER ASSY, INTAKE 1 5 6C JOINT, AIR CLEANER HOSE CLAMP ASSY 1 7 6A DAMPER, IGNITION COIL COLLAR BOLT, WITH WASHER M08 BOLT, WITH WASHER C SOLENOID VALVE ASSY NUT, HEXAGON C STAY, SOLENOID BOLT WASHER C HOSE CLAMP CLAMP M10 CLAMP C BRACKET, STRAINER BOLT WASHER 1 9

14 FIG. 8 FUEL INJECTION PUMP 1 PART 1 6C FLOAT CHAMBER ASSY 1 2 6C COVER, FLOAT CHAMBER 1 3 6C FLOAT 1 4 6C VALVE, NEEDLE 1 5 6C PIN, FLOAT 1 6 6C5 2441R 10 PLATE, BAFFLE C5 2441T 10 PLATE, BAFFLE C SCREW 3 9 6C REGULATOR, PRESSURE C BOLT C WIRE HARNESS ASSY C BODY ASSY C PLUG, DRAIN C O-RING C SCREW C FUEL PUMP ASSY C FUEL PUMP COMP C CLIP C FILTER C DAMPER C DAMPER, PUMP C COLLAR C GASKET, FLOAT CHAMBER C CLAMP, CABLE C CAP M69 COLLAR M12 GROMMET 3 10

15 FIG. 9 FUEL INJECTION PUMP 2 PART 1 6C HOSE C HOSE, VACUUM SENSING C PIPE C PIPE C PIPE C PIPE 13 (L150) 1 7 6C PIPE 14 (L110) 1 8 6C PIPE (L200) 1 9 6C SCREW C CLIP C COOLER C NIPPLE C5 2411M 00 CLIP C PIPE C CLIP C PIPE, FUEL M10 CLAMP C PIPE, JOINT C HOSE C HOSE C STRAINER C5 2451B 10 HOSE, FUEL INLET C5 1410F 00 CONNECTOR C HOSE, AIR C O-RING 2 11

16 FIG. 10 OIL PUMP PART 1 6C CAMSHAFT C GEAR, DRIVEN PIN, DOWEL BOLT, FLANGE WASHER, PLATE 1 6 6C V-BELT 1 7 6C GEAR, DRIVE Y WASHER NUT M01 KEY, WOODRUFF C OIL PUMP ASSY PIN, DOWEL SCREW, PAN HEAD C GASKET G PLUNGER, RELIEF C500.SPRING, COMPRESSION C GASKET, PUMP COVER BOLT, WITH WASHER M40 OIL SEAL 1 12

17 FIG. 11 FUEL 1 PART 1 6G FUEL PIPE JOINT COMP BOLT WASHER 1 4 6C5 2247A 00 HOSE F PIPE, JOINT M02 HOSE (L40) M10 CLAMP M17 CLIP V FILTER ASSY V CUP, FILTER V ELEMENT, FILTER O-RING V FLOAT, WATER LEVEL C BRACKET, FILTER BOLT, FLANGE NUT M36 HOSE (L350) M04 CLIP C FUEL PUMP ASSY C BODY Y DIAPHRAGM Y SPRING, DIAPHRAGM Y PLUNGER Y SPRING Y SCREW C DIAPHRAGM NUT 4 13

18 FIG. 11 FUEL 1 PART 28 62Y PIN M79 O-RING BOLT WASHER M04 CLIP M62 HOSE (L320) C TOOL KIT 1 AP 14

19 FIG. 12 FUEL 2 PART 1 6Y FUEL PIPE COMP. 1 1 AP 2 6E FUEL PIPE JOINT COMP O-RING 1 4 6Y FUEL PIPE JOINT COMP O-RING M01.HOSE (L2050) 1 7 6E BAND M00.HOSE (L850) 1 9 6Y PRIMER PUMP ASSY 1 15

20 FIG. 13 GENERATOR PART 1 6C COVER, FLYWHEEL GROMMET 4 3 6C ROTOR ASSY 1 4 6C STATOR ASSY 1 5 6H KEY, WOODRUFF NUT M18 WASHER, PLATE BOLT 3 9 6C BASE, MAGNETO BOLT PIN, DOWEL Y COIL, PULSER BOLT WASHER M97 CLAMP C MARK, CAUTION A MARK A MARK Y MARK

21 FIG. 14 ELECTRICAL 1 PART 1 6C COVER BOLT WASHER CLAMP P IGNITION COIL ASSY 2 6 6C HIGH TENSION CORD ASSY M41 CLAMP M05 CLAMP BOLT WASHER, SPRING WASHER C BRACKET, IGNITION COIL C BRACKET, IGNITION COIL CLAMP V RECTIFIER & REGULATOR ASSY C COVER BOLT WASHER, SPRING WASHER C STAY, FUSE BOX BOLT WASHER C5 8591A 30 ENGINE CONTROL UNIT ASSY C DAMPER, IGNITION COIL COLLAR M59 BOLT, WITH WASHER 4 17

22 FIG. 15 ELECTRICAL 2 PART 1 60E RELAY ASSY 1 2 6C GROMMET SCREW, TAPPING 1 4 6C5 8257V 00 PLATE, CONNECTOR BOLT WASHER M87 CLAMP BOLT WASHER, SPRING WASHER BOLT WASHER, SPRING WASHER V TERMINAL NUT F COVER, WIRE HARNESS C CORD, STARTER MOTOR SCREW, WITH WASHER NUT WASHER, SPRING C BRACKET C HOLDER SCREW, TAPPING COLLAR M59 BOLT, WITH WASHER A DAMPER, IGNITION COIL P RELAY ASSY 1 18

23 FIG. 15 ELECTRICAL 2 PART COVER, LEAD WIRE BOLT WASHER, SPRING WASHER BOLT WASHER, PLATE V 8194A 00 RELAY BOLT WASHER, SPRING WASHER G COVER, LEAD WIRE C STAY, RELAY M10 CLAMP SCREW, TAPPING M97 CLAMP D TRIM & TILT SWITCH ASSY C BRACKET M86 BOLT E GASKET M97 CLAMP 1 19

24 FIG. 16 ELECTRICAL 3 PART 1 6C WIRE HARNESS ASSY F FUSE (20A) F FUSE (30A) F 8215B 10.CAP (YELLOW) F 8215B 20.CAP (GREEN) M24 CLAMP M11 CLAMP V LEAD WIRE ASSY 1 9 6C EXTENSION, WIRE LEAD C THERMOSENSOR ASSY GASKET C PLATE BOLT WASHER V 8259F 00 SWITCH ASSY C STAY, NEUTRAL SWITCH A PLATE COLLAR SCREW, PAN HEAD WASHER J OIL PRESSURE SWITCH ASSY C COVER M39 CLAMP M14 SCREW, WITH WASHER M24 CLAMP C DAMPER C5 8252R 00 DAMPER 1 20

25 FIG. 16 ELECTRICAL 3 PART 28 6C STAY CLAMP BOLT, WITH WASHER GROMMET F 2812A 00 PULLER, FUSE C GRAPHIC, REGULATOR 1 21

26 FIG. 17 ELECTRICAL 4 PART 1 6C U0 WIRE HARNESS GROMMET 1 3 6C BRACKET, STARTING MOTOR PIN, DOWEL BOLT, STUD NUT BOLT WASHER BOLT WASHER GROMMET BOLT WASHER, PLATE M18 CLAMP 1 22

27 FIG. 18 STARTING MOTOR PART 1 6C STARTING MOTOR ASSY F ARMATURE ASSY F STATOR ASSY J BRUSH HOLDER ASSY J BRUSH SET F SPRING, BRUSH F REAR BRACKET ASSY F PINION ASSY F PINION STOPPER SET F GEAR ASSY, STARTING MOTOR F CLUTCH, OVER RUN F SHAFT, PINION F BRACKET, CENTER F BEARING F GEAR, RING F 8183R 00...GASKET F BRACKET, CENTER V 8183T 00..GEAR, IDLER F WASHER KIT X COVER J LEVER ASSY C STARTER RELAY ASSY J COVER, DUST K BOLT J BOLT F SCREW F LABEL, CAUTION

28 FIG. 19 BOTTOM COWLING 1 PART 1 6C D BOTTOM COWLING ASSY M08 BOLT, WITH WASHER M12 GROMMET COLLAR Y RUBBER, SEAL W RUBBER, SEAL C D PLATE, FITTING 1 8 6C RUBBER, SEAL C GROMMET Y GROMMET M81 BOLT C D LEVER, CLAMP M37 BUSH MA2 BUSH WASHER, WAVE M07 WASHER, PLATE C LEVER, CLAMP BOLT T HOOK, SPRING M86 BOLT M40 SPRING, TENSION H NIPPLE, HOSE C GROMMET M13 CLAMP E DAMPER, IGNITION COIL U GROMMET H GROMMET 1 24

29 FIG. 19 BOTTOM COWLING 1 PART 28 61N SEAL C D APRON NUT, HEXAGON SCREW, PAN HEAD WASHER, SPRING WASHER, PLATE M80 BOLT M24 GROMMET M43 COLLAR M49 CLAMP M10 CLAMP BOLT NUT WASHER, PLATE WASHER, SPRING C GROMMET 1 25

30 FIG. 20 BOTTOM COWLING 2 PART 1 65W GROMMET T ADAPTER W PLATE SCREW, TAPPING M80 BOLT 1 6 6C PIPE M10 CLAMP 2 8 6R JOINT ASSY HOSE (L390) CLAMP PIPE, JOINT M10 CLAMP HOSE (L30) M18 CLIP C PIPE, JOINT HOSE (L135) HOSE (L300) HOSE, WITH SPRING C LABEL Y MARK 1 26

31 FIG. 21 CONTROL PART 1 69W LEVER, SHIFT ROD Y D BRACKET BOLT WASHER BOLT WASHER 1 7 6C HANDLE GEAR SHIFT ASSY 1 L(20.7") 8 6C BUSHING, SHIFT ROD LEVER BOLT WASHER Y BUSHING Y BRACKET BOLT SPRING, COMPRESSION M02 BALL M90 BUSH M20 WASHER, PLATE PIN, COTTER CLIP BUSHING, SHIFT ROD LEVER M07 WASHER, PLATE CLIP W CABLE END, REMOTE CONTROL LINK, ACCEL H JOINT, LINK NUT Y LEVER, THROTTLE CONTROL 1 27

32 FIG. 21 CONTROL PART 28 6C BUSHING PIN, COTTER Y SPRING M45 COLLAR BOLT, WITH WASHER C LEVER, ACCEL. CONTROL BOLT, FLANGE M04 WASHER, WAVE M82 COLLAR W CABLE END, REMOTE CONTROL CLIP Y CLAMP, CABLE

33 FIG. 22 BRACKET 1 PART 1 6C D BRACKET, CLAMP C D BRACKET, CLAMP E WIRE, LEAD SCREW, PAN HEAD W ANODE BOLT W ANODE BOLT 2 9 6C D BRACKET, SWIVEL M03 NIPPLE, GREASE D BOLT, CLAMP BRACKET MA4 BUSH M11 NUT, SELF-LOCKING C LEVER, TILT STOP C LEVER, TILT STOP M16 BUSH BUSH PIN, SPRING G COLLAR, DISTANCE M19 PIN M24 SPRING, TENSION BOLT G HOOK, SPRING W ANODE BOLT E PIN, UPPER SHOCK MOUNT M92 BUSH 1 29

34 FIG. 22 BRACKET 1 PART M35 BUSH M02 CIRCLIP D TRIM SENDER COVER, LEAD WIRE SCREW, PAN HEAD CLAMP M10 CLAMP HOSE, WITH SPRING C PIN, LOWER SHOCK MOUNT C PIPE C PIPE BOLT M14 WASHER, PLATE M65 BOLT WASHER WASHER, PLATE NUT 8 30

35 FIG. 23 BRACKET 2 PART 1 69W D STEERING BRACKET ASSY M00 WASHER, PLATE M78 BUSH M77 BUSH M94 O-RING M60 BUSH M28 BOLT, STUD NUT, SELF-LOCKING M06 CIRCLIP W D MOUNT DAMPER, UPPER SIDE 1 L(20.7") M15 BOLT W PLATE NUT, SELF-LOCKING BOLT WASHER C D HOUSING, LOWER MOUNT RUBBER M16 WASHER, PLATE C GROMMET C D HOUSING, LOWER MOUNT RUBBER W D MOUNT DAMPER, LOWER SIDE BOLT WASHER C DAMPER, LOWER MOUNT RUBBER MA3 BOLT NUT WASHER, PLATE M19 WASHER, PLATE 2 31

36 FIG. 23 BRACKET 2 PART M05 WASHER, PLATE M86 CLAMP M10 CLAMP M53 HOSE (L700) E END, NIPPLE C WIRE, LEAD SCREW, PAN HEAD W HOOK, STEERING WASHER, PLATE 2 32

37 FIG. 24 POWER TRIM & TILT ASSY 1 PART 1 6C D POWER TRIM & TILT ASSY 1 2 6C TILT PISTON SUB ASSY 1 3 6C ROD Y O-RING 1 5 6C O-RING 1 6 6C O-RING 1 7 6C RING, BACK UP 1 8 6C CYLINDER, SHOCK ABSORBER 1 9 6C RING, SNAP C5 4381B 00 FREE PISTON SUB ASSY CIRCLIP C PLATE STOPPER BALL X 4384H 00 SPRING C PLATE, VALVE CIRCLIP C O-RING C5 4380K 00 CYLINDER, TILT SUB ASSY C FILTER J 4389J 00 O-RING C FILTER C5 4380G 00 PLATE BOLT C GEAR PUMP ASSY C PISTON, SHUTTLE H O-RING C SPRING, SHUTTLE RETURN 2 33

38 FIG. 24 POWER TRIM & TILT ASSY 1 PART 28 6C6 4382E 00.ADAPTOR BALL C SPRING, MAIN VALVE C6 4387G 00.WASHER J 4389J 00.O-RING BOLT C SEAT, RELIEF VALVE C5 4381K 00.HOLDER C WASHER C WASHER C6 4381K 00.HOLDER C SPRING, UP RELIEF C SPRING, DOWN RELIEF C5 4382K 00.CAP, RELIEF VALVE C SEAT, RELIEF VALVE C SPRING, MANUAL RELEASE A SCREW SET NUT BOLT C BOLT, SOCKET Y 4387G 00.WASHER BOLT BOLT C6 4388E 00.PLUG, TAPER SCREW C6 4388F 00.SPACER C6 4386G 00.PIN, STRAIGHT C6 4386E 00.LEVER

39 FIG. 24 POWER TRIM & TILT ASSY 1 PART BOLT C5 4382L 00.CAP, RELIEF VALVE C PISTON, SHUTTLE C RING, BACK UP O-RING H RING, SNAP C SCREW, MANUAL RELEASE O-RING H PLUG, RESERVOIR C CONNECTOR, SHAFT O-RING BOLT Y SEAL, TRIM DUST C SCREW, TRIM CYLINDER END X RING, BACK UP C O-RING 2 35

40 FIG. 25 POWER TRIM & TILT ASSY 2 PART 1 6C MOTOR ASSY N51.WASHER, WAVE T8.BEARING 2 4 6C ARMATURE ASSY 1 5 6C STATOR ASSY 1 6 6C O-RING 1 7 6C SCREW, WITH WASHER 3 8 6C OIL SEAL 1 9 6C BRUSH C5 4386K 00.SPRING, BRUSH C FRAME, END X BOLT, SOCKET 3 36

41 FIG. 26 UPPER CASING PART 1 6C GUIDE, EXHAUST M10 CLAMP OIL SEAL M05 PIN, DOWEL 2 5 6C GASKET, EXHAUST MANIFOLD C B MANIFOLD, EXT C GASKET BOLT, WITH WASHER WASHER, PLATE C GASKET, EXHAUST MANIFOLD C B PLATE M03 PIN, DOWEL C GASKET, EXHAUST MANIFOLD C B MUFFLER BOLT WASHER C GASKET, MUFFLER M79 BOLT, WITH WASHER M82 BOLT, WITH WASHER C CAP W BUSHING, DRIVE SHAFT M01 CIRCLIP BOLT WASHER WASHER PIN, DOWEL C D CASING, UPPER 1 37

42 FIG. 27 OIL PAN PART 1 6C B OIL PAN 1 2 6C GASKET, OIL PAN PIN, DOWEL 2 4 6C DAMPER, ENGINE MOUNT M59 CLAMP M06 PLUG, STRAIGHT SCREW M09 GASKET 1 8 6C STRAINER, OIL 1 9 6C GASKET, STRAINER COVER C COVER BOLT WASHER, PLATE C PLUG, OIL LEVEL C PIPE C PIPE 1 38

43 FIG. 28 LOWER CASING & DRIVE 1 PART 1 69W D LOWER UNIT ASSY 1 L(20.7") 2 69W D CASING, LOWER BEARING 1 4 6H SLEEVE, DRIVE SHAFT SHIM (T:0.10MM) 1 UR SHIM (T:0.12MM) 1 UR SHIM (T:0.15MM) 1 UR SHIM (T:0.18MM) 1 UR SHIM (T:0.30MM) 1 UR SHIM (T:0.40MM) 1 UR SHIM (T:0.50MM) 1 UR BEARING PLUG, STRAIGHT SCREW GASKET PLUG, DRAIN D COVER, WATER INLET D COVER, WATER INLET M06 SCREW, COUNTERSUNK NUT D PLATE OIL SEAL MG4 O-RING E NIPPLE, HOSE ME8 HOSE (L80) 1 L(20.7") 19 6E END, NIPPLE M10 CLAMP D HOUSING, WATER PUMP 1 39

44 FIG. 28 LOWER CASING & DRIVE 1 PART 22 63D INSERT, CARTRIDGE H IMPELLER MG7 O-RING KEY, WOODRUFF D OUTER PLATE, CARTRIDGE D GASKET, WATER PUMP PIN, DOWEL M15 BOLT, WITH WASHER D W WATER PUMP HOUSING ASSY D HOUSING, WATER PUMP M57.OIL SEAL MG8.O-RING D COVER, OIL SEAL M00 WASHER, PLATE W DRIVE SHAFT COMP. 1 L(20.7") 37 69W PINION (13T) NUT W GEAR 1 (24T) BEARING SHIM (T:0.10MM) 1 UR SHIM (T:0.12MM) 1 UR SHIM (T:0.15MM) 1 UR SHIM (T:0.18MM) 1 UR SHIM (T:0.30MM) 1 UR SHIM (T:0.40MM) 1 UR SHIM (T:0.50MM) 1 UR 42 62Y GEAR 2 (24T) 1 40

45 FIG. 28 LOWER CASING & DRIVE 1 PART 43 63D D CAP, LOWER CASING M61 BOLT, FLANGE U1 BEARING D SHIM (T:0.10MM) 1 UR 63D SHIM (T:0.12MM) 1 UR 63D SHIM (T:0.15MM) 1 UR 63D SHIM (T:0.18MM) 1 UR 63D SHIM (T:0.30MM) 1 UR 63D SHIM (T:0.40MM) 1 UR 63D SHIM (T:0.50MM) 1 UR MG5 O-RING MG6 O-RING BEARING M00 OIL SEAL Y CAM, SHIFT D ROD, SHIFT O-RING CIRCLIP D SHAFT, PROPELLER WASHER, PLATE Y CLUTCH, DOG SLIDE, SHIFT SPRING, COMPRESSION D PLUNGER, SHIFT PIN, STRAIGHT C RING, CROSS PIN 1 41

46 FIG. 29 LOWER CASING & DRIVE 2 PART 1 6C TUBE, WATER 1 L(20.7") DAMPER, WATER SEAL DAMPER, WATER SEAL GUIDE, SEAL DAMPER D DAMPER, SEAL PIN, DOWEL BOLT 4 L(20.7") WASHER 4 L(20.7") WASHER 4 L(20.7") M84 BOLT, WITH WASHER 1 L(20.7") 11 67C TAB-TRIM BOLT WASHER C ANODE BOLT WASHER DAMPER, WATER SEAL D COVER, WATER PUMP HOUSING SPACER T SPACER M01 BUSH NUT, CASTLE PIN, COTTER W EL PROPELLER (3X11"X15"-G) 1 UR 69W EL PROPELLER (3X11-1/8"X13"-G) 1 UR 69W EL PROPELLER (3X11-5/8"X11"-G) 1 UR 69W EL PROPELLER (3X11-3/8"X12"-G) 1 UR 42

47 FIG. 29 LOWER CASING & DRIVE 2 PART EL PROPELLER (3X10-3/4"X17"-G) 1 UR EL PROPELLER (3X10-3/4"X16"-G) 1 UR EL PROPELLER (3X11-3/8"X12"-G) 1 UR EL PROPELLER (3X12-1/4"X9"-G) 1 UR EL PROPELLER (3X11-1/4"X14"-G) 1 UR 6H EL PROPELLER (3X10"X15"-G) 1 UR WITH LIP CUP 6H EL PROPELLER (3X10-3/8"X13"-G) 1 UR WITH LIP CUP 6H EL PROPELLER (3X10-5/8"X12"-G) 1 UR WITH LIP CUP 6H EL PROPELLER (3X10-1/4"X14"-G) 1 UR WITH LIP CUP PROPELLER (3X11-3/4"X12"-G) 1 UR PROPELLER (3X12"X11"-G) 1 UR PROPELLER (3X11-1/2"X13"-G) 1 UR PROPELLER (3X11-1/4"X14"-G) 1 UR PROPELLER (3X10-1/4"X14"-G) 1 UR PROPELLER (3X10-5/8"X13"-G) 1 UR PROPELLER (3X10-1/4"X15"-G) 1 UR PROPELLER (3X10-1/4"X16"-G) 1 UR 43

48 FIG. 30 STEERING GUIDE PART 1 65W STEERING GUIDE ATTACHMENT KIT 1 AP 2 65W ROD, STEERING LINK M20.WASHER, PLATE M01.NUT, SELF-LOCKING M03.NUT M42.COLLAR M01.BOLT M63.WASHER, PLATE 1 9 6E CAP, CLAMP BRACKET O-RING 1 44

49 FIG. 31 REMOTE CONTROL BOX PART REMOTE CONTROL ASSY (10P) 1 AP WITH PT/T SW CABLE, REMOTE CONTROL L=11F 2 UR CABLE, REMOTE CONTROL L=12F 2 UR CABLE, REMOTE CONTROL L=13F 2 UR CABLE, REMOTE CONTROL L=15F 2 UR 45

50 FIG. 32 REMOTE CONTROL ASSY PART REMOTE CONTROL ASSY (10P) 1 AP WITH PT/T SW ARM, THROTTLE SHAFT, FREE ACCEL BUSHING SPACER FRICTION, THROTTLE NUT BOLT SHAFT, FRICTION CIRCLIP PLATE, LOCK ROLLER, CAM ROLLER, FREE ACCEL WASHER, WAVE BUSHING BUSHING RETAINER ROLLER, DETENT CABLE END, REMOTE CONTROL ANCHOR, CABLE SPRING, FREE ACCEL SPRING, DETENT SPACER SPRING, NEUTRAL LOCK CLAMP 1 WITH PT/T SW PLATE, STOPPER GRIP, CONTROL LEVER 1 SINGLE 46

51 FIG. 32 REMOTE CONTROL ASSY PART LOCK, NEUTRAL COVER COVER, LEAD SCREW SCREW BOLT WASHER, PLATE SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD SCREW (M6) NUT, HEXAGON SPACER, REMOTE CONTROL 1 SINGLE WASHER GRAPHIC MAIN SWITCH ASSY CAP, KEY WIRE, LEAD (L70) ENGINE STOP SWITCH ASSY LANYARD, STOP SWITCH A 20.EXTENSION, WIRE HARNESS (4.9M 1 (10P) NEUTRAL SWITCH ASSY BUZZER GROMMET BAND BAND 1 47

52 FIG. 32 REMOTE CONTROL ASSY PART TRIM & TILT SWITCH ASSY 1 WITH PT/T SW LEVER, CONTROL KNOB, FREE ACCEL BACK PLATE BACK PLATE ARM, SHIFT HOUSING, GEAR 1 48

53 FIG. 33 METER PART 1 6Y5 8350T 03 DIGITAL TACHOMETER ASSY 1 AP 2 9E CONNECTOR 1 M-4-W 3 9E CONNECTOR 1 F-4-W WASHER, SPRING NUT 2 6 6Y WIRE, LEAD (L=2.5M) 1 AP 7 1E FUSE (10A) F EXTENSION, WIRE LEAD (L=7.0M) 1 AP 49

54 FIG. 34 REPAIR KIT 1 PART 1 6C5 W POWER HEAD GASKET KIT C GASKET, CYLINDER Y GASKET, COVER 1 4 6C GASKET, EXHAUST OUTER COVER GASKET GASKET M42.OIL SEAL OIL SEAL GASKET C GASKET, CYLINDER HEAD Y SEAL, CYLINDER M79.O-RING C GASKET, PUMP COVER M40.OIL SEAL M79.O-RING 1 50

55 FIG. 35 REPAIR KIT 2 PART 1 6C5 W LOWER UNIT GASKET KIT 1 2 6C GASKET, OIL PAN M09.GASKET 1 4 6C GASKET, STRAINER COVER OIL SEAL 1 6 6C GASKET, EXHAUST MANIFOLD C GASKET C GASKET, EXHAUST MANIFOLD 1 9 6C GASKET, EXHAUST MANIFOLD C GASKET, MUFFLER GASKET OIL SEAL MG4.O-RING MG7.O-RING D GASKET, WATER PUMP M57.OIL SEAL MG8.O-RING MG5.O-RING MG6.O-RING M00.OIL SEAL O-RING D W WATER PUMP REPAIR KIT D INSERT, CARTRIDGE H IMPELLER D COVER, WATER PUMP HOUSING D OUTER PLATE, CARTRIDGE MG7.O-RING 1 51

56 FIG. 35 REPAIR KIT 2 PART 28 63D GASKET, WATER PUMP M15.BOLT, WITH WASHER DAMPER, WATER SEAL KEY, WOODRUFF D W0078 0A CHROME PUMP KIT D INSERT, CARTRIDGE D OUTER PLATE, CARTRIDGE 1 52

57 NUMERICAL INDEX PART PART PART PART PART PART 6C S Y Y C C C S Y M M C Y C C C C C C C H Y G C C C W Y W W C C C C C C W Y Y X X Y W Y C Y C Y C J C C C C C C G H S Y Y M W T C R C C Y C C C C C C C F C GH Y W C C C C C C C C C C C C C C C C C C C C C5 1410B C5 1410F C C C C C C C C C C C C C C Y C C C C B C C C C S 2 2 6C B C C C5 1531A C C G C C C C C C C5 2247A C5 2411M C G E Y Y C C C C C C N E Y Y F C C C C Y C C5 2441R C5 2441T Y C Y C Y V C C5 2451B V V V C C C F 2812A C S 2 9 6C C B C C C C H Y C C W D C D C D 1 2 6C C C W C W W C D Y Y W C C W C C Y U H C D C D C C D C C D C D E D T G E G C C C D C D C C C C5 4380G C5 4380K C C C C C5 4381B C5 4381K C6 4381K H C6 4382E C5 4382K C5 4382L C C C C C C C X 4384H C C C C C C C Y C C6 4386E C6 4386G C5 4386K C C C H

58 NUMERICAL INDEX PART PART PART PART PART PART 6C C Y 4387G C6 4387G C C C H C X C6 4388E C6 4388F C C C C C C J 4389J Y D Y C W C Y D Y D D D D D D D D H C H W D W C D C D W D C C D C C C C C B D D W C W D W D W D D D D C D E W H W W Y D D D D D D D D Y C D EL W EL H EL W EL H EL W EL EL W EL H EL EL EL H EL EL T C C W W Y W W C C V C C C C C J F F F F F C F F C K J C5 8182L F F F J F 8183R V 8183T J F X F F F J F C V C C C V 8194A E P C V C C U G C E E F F F 8215B F 8215B C C P C C A C E C C C J C5 8252R C F C D C5 8257V F E A A C V 8259F Y5 8350T Y E E C A A

59 NUMERICAL INDEX PART PART PART PART PART PART 62Y F D F C C C Y C C C5 8591A C C C C5 W C5 W W W D W D W0078 0A C5 W009A 01 1S 4 1 6C5 W009B 01 1S D W M M M M M M M M MA M M M MA MA M M M M M M M M M M M M M M M M M M M M M M N M M M M M M M M MA M M MA M M M M M M M M M M M M ME M M M M M M M M M M M M M M M M M M M M M M M M M C M M A M M M M