F200DET 13 (6CD5) F225DET 13 (6CC5) F250CET 13 (6CB5)

Transcription

1 F200DET 13 () F225DET 13 () F250CET 13 () 1M6CD-700E1 ( ) 2013/11/20 NEWS DATE COMMENT PE0-OM Oct.,29,2013 MOD:FIG.3,6 LIST/ILLUSTRATION REVISION PE0-OM Nov.,20,2013 COR:FIG.13 ILLUSTRATION CORRECTION

2 F200DET F225DET/F250CET PARTS CATALOGUE 2013 by Yamaha Motor Co., Ltd. 1st edition, March 2013 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 7. Applicable Serial No. Engine Serial No. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. 8. Applicable Engine Starting Serial No. Model Serial No. Model Serial No. F200D 6CD F225D 6CC F250C 6CB Applicable Colour Code Abbreviation Colour Name Colour Code SBL SHINY BLACK 00NA 10. Quantity Column Information Column No. Name Of Q ty Column Applicable Model 1 F250CET 2 F225DET 3 F200DET

4 CONTENTS SCHEDULED SERVICE PARTS... 1 TOP COWLING... 2 CYLINDER & CRANKCASE CRANKSHAFT & PISTON... 6 CYLINDER & CRANKCASE CYLINDER & CRANKCASE CYLINDER & CRANKCASE VALVE INTAKE INTAKE THROTTLE BODY ASSY THROTTLE BODY ASSY FUEL INJECTION PUMP FUEL INJECTION PUMP FUEL FUEL GENERATOR ELECTRICAL ELECTRICAL ELECTRICAL ELECTRICAL ELECTRICAL STARTING MOTOR BOTTOM COWLING BOTTOM COWLING BOTTOM COWLING CONTROL BRACKET BRACKET POWER TRIM & TILT ASSY POWER TRIM & TILT ASSY UPPER CASING OIL PAN LOWER CASING & DRIVE LOWER CASING & DRIVE OPTIONAL PARTS OPTIONAL PARTS REPAIR KIT REPAIR KIT INDEX NUMERICAL INDEX... 63

5 FIG. 1 SCHEDULED SERVICE PARTS PART DESCRIPTION 1 63P ANODE CB THERMOSTAT AW 1132P 00 ANODE T ANODE AW 1132N 01 ANODE N ELEMENT ASSY, OIL CLEANER F ANODE PLUG, SPARK (NGK LFR6A-11) CB FILTER, FUEL CB O-RING P FILTER CB GASKET, FLOAT CHAMBER P GASKET P ELEMENT, FILTER W ANODE P ANODE M09 GASKET GASKET CB W WATER PUMP REPAIR KIT

6 FIG. 2 TOP COWLING PART DESCRIPTION 1 6CB TOP COWLING ASSY 1 6CC TOP COWLING ASSY 1 6CD TOP COWLING ASSY 1 2 6CB NA.MOLDING, AIR DUCT NUT CB WASHER, PLAIN CB NA.LOUVER, SCREW, TAPPING WASHER, PLAIN RIVET A5.NUT, SPRING SCREW, WITH WASHER CB NA.LOUVER SCREW, TAPPING WASHER, PLAIN RIVET A5.NUT, SPRING SCREW, WITH WASHER CB Y426J 00.REAR PANEL ASSY AW TUNING FORK MARK A5.NUT, SPRING SCREW, WITH WASHER NUT CB DUCT, WATER SEPARATOR SCREW, TAPPING WASHER, PLAIN CB HOLDER, CLAMP BAND

7 FIG. 2 TOP COWLING PART DESCRIPTION BOLT,HEX. SOCKET BUTTON COLLAR WASHER, PLATE M45.COLLAR NUT, FLANGE AW DAMPER CB COVER WASHER, SPRING NUT, HEXAGON CB SEAL CB GRAPHIC, REAR 1 6CC GRAPHIC, REAR 1 6CD GRAPHIC, REAR CB GRAPHIC, SIDE CB GRAPHIC, SIDE CB GRAPHIC, FRONT 1 6CC GRAPHIC, FRONT 1 6CD GRAPHIC, FRONT CB MARK, COWLING CB MARK, COWLING CB MARK, COWLING CB MARK, COWLING F LABEL, CAUTION

8 FIG. 3 CYLINDER & CRANKCASE 1 PART DESCRIPTION 1 6CB W009B 05 CYLINDER BLOCK ASSY CB CRANKCASE ASSY Go to P/N:PE0-OM Go to P/N:PE0-OM PIN, DOWEL PIN, DOWEL CB BOLT CB BOLT BOLT, FLANGE O-RING CB 1131C 00 COVER, JOINT P ANODE M02 SCREW, COUNTERSUNK CB 1131B 00 GASKET, COVER M07 BOLT, FLANGE CB COVER, CRANKCASE CB COVER, CRANKCASE PIN, SPRING CB GASKET, CRANKCASE COVER BOLT, FLANGE P ANODE M02 SCREW, COUNTERSUNK CB THERMOSTAT F SEAL, THERMOSTAT CB COVER, THERMOSTAT CB COVER, THERMOSTAT CB S COVER, HOUSING CB GASKET, HOUSING COVER BOLT, FLANGE

9 FIG. 3 CYLINDER & CRANKCASE 1 PART DESCRIPTION BOLT, FLANGE CB GASKET, CYLINDER AW 1132P 00 ANODE SCREW, FLAT HEAD T ANODE M05 SCREW, COUNTERSUNK AW 1132N 01 ANODE SCREW, FLAT HEAD N ELEMENT ASSY, OIL CLEANER BOLT, UNION CB CONNECTOR CB GASKET BOLT, FLANGE G PLUG, OIL M79 O-RING CB JOINT O-RING BOLT, FLANGE CB 1241B 01 COVER, THERMOSTAT AP WATER TEMP SENSOR M59 CLAMP AP WATER TEMP SENSOR 5

10 PARTS NEWS News No. PE0-OM (1/2) Date:2013/10/29 Cause : Revision Notice Correction Sales Unit Change Others Signature:S. Ishibashi Model VF250A, F250CET () / VF225A, F225DET () / VF200A, F200DET () Subject PARTS CATALOGUE CORRECTIONS CATALOGUE 1M6CB-100E1 / 1M6CC-100E1 / 1M6CD-100E1 / 1M6CD-700E1 Time of YPEC Revision Text, Illustration --> Nov./29/2013 PDF Replace --> Nov./29/2013 (YPEC = Yamaha Parts Electrical Catalogue = Website parts catalogue Applicable Engine Serial No. MODEL NAME VF250A, F250C MODEL CODE VF225A, F225D VF200A, F200D Applicable Engine Serial No. 6CB: CC: CD: *1: Interchangeability A Old Parts Old Parts New Parts New Parts B Old Parts Old Parts New Parts New Parts C Old Parts Old Parts New Parts New Parts These parts are interchangeable with a set FIG.3 CYLINDER & CRANKCASE 1 1. LIST CORRECTION Fig. No. 3 Ref. No. OLD P/No. NEW P/No. PART NAME Q'TY 1 6CB-W009B CYLINDER BLOCK ASSY 1 2 6CB CRANKCASE ASSY 1 *Interchangeability with PLATE 1 & BOLT(2) *Part number revision 2. ILLUSTRATION CORRECTION (OLD) (NEW) Parts Manager Check Service Manager Check Parts Manager File YAMAHA MOTOR CO.,LTD 2500 Shingai Iwata Shizuoka Japan Technical Publication Dept.

11 PARTS NEWS News No. PE0-OM (2/2) Date:2013/10/29 Cause : Revision Notice Correction Sales Unit Change Others Signature:S. Ishibashi Time of YPEC Revision Text, Illustration --> Nov./29/2013 PDF Replace --> Nov./29/2013 (YPEC = Yamaha Parts Electrical Catalogue = Website parts catalogue FIG.6 CYLINDER & CRANKCASE 3 1. LIST CORRECTION Fig. No. 6 Model Subject CATALOGUE Ref. OLD P/No. NEW P/No. PART NAME Q'TY *Interchangeability No BOLT, FLANGE 2 *Part number revision 11-6CB-1149A-00 PLATE 1 1 *Added Parts 2. ILLUSTRATION CORRECTION VF250A, F250CET () / VF225A, F225DET () / VF200A, F200DET () PARTS CATALOGUE CORRECTIONS 1M6CB-100E1 / 1M6CC-100E1 / 1M6CD-100E1 / 1M6CD-700E1 Thank you very much for your cooperation. Parts Manager Check Service Manager Check Parts Manager File YAMAHA MOTOR CO.,LTD 2500 Shingai Iwata Shizuoka Japan Technical Publication Dept.

12 FIG. 4 CRANKSHAFT & PISTON PART DESCRIPTION 1 6CB CRANKSHAFT CB COLLAR PIN, DOWEL OIL SEAL CB PLANE BEARING, CRANKSHAFT UR PURPLE 6CB PLANE BEARING, CRANKSHAFT UR YELLOW 6CB PLANE BEARING, CRANKSHAFT UR RED 6CB PLANE BEARING, CRANKSHAFT UR GREEN 6CB PLANE BEARING, CRANKSHAFT UR BROWN 6 6CB PLANE BEARING, CRANKSHAFT UR PURPLE 6CB PLANE BEARING, CRANKSHAFT UR YELLOW 6CB PLANE BEARING, CRANKSHAFT UR RED 6CB PLANE BEARING, CRANKSHAFT UR GREEN 6CB PLANE BEARING, CRANKSHAFT UR BROWN 7 6CB BEARING, THRUST CB BEARING, THRUST CB W CONNECTING ROD ASSY CB BOLT, CONNECTING ROD CE PISTON (STD) CB PISTON RING SET (STD) CB PIN, PISTON CB PLANE BEARING, CONNECTING ROD UR YELLOW 6CB PLANE BEARING, CONNECTING ROD UR GREEN 6CB PLANE BEARING, CONNECTING ROD UR BLUE 15 K0F A RING,HOLE SNAP

13 FIG. 5 CYLINDER & CRANKCASE 2 PART DESCRIPTION 1 6CB W009A 00 CYLINDER HEAD COMPLETE CB CYLINDER HEAD ASSY S GUIDE, VALVE PIN, DOWEL BOLT, WITH WASHER BOLT, WITH WASHER M09.PLUG, STRAIGHT SCREW GASKET CB CONNECTOR ASSY M06..PLUG, STRAIGHT SCREW GASKET NUT CB W009C 00 CYLINDER HEAD 2 COMPLETE CB CYLINDER HEAD ASSY S GUIDE, VALVE PIN, DOWEL BOLT, WITH WASHER BOLT, WITH WASHER M09.PLUG, STRAIGHT SCREW GASKET F ANODE COVER ASSY F ANODE F GROMMET, ANODE M07.BOLT, FLANGE M03.GASKET BOLT, FLANGE CB GASKET, CYLINDER HEAD

14 FIG. 5 CYLINDER & CRANKCASE 2 PART DESCRIPTION COLLAR SCREW, FLAT FILLISTER BOLT, FLANGE BOLT, FLANGE CB COVER, CYLINDER HEAD CB GASKET, HEAD COVER BOLT, FLANGE BOLT CB COVER, CYLINDER HEAD CB GASKET, HEAD COVER BOLT, FLANGE BOLT AW GUIDE BOLT, FLANGE CB 2134V 00 BRACKET M28 NUT CB BRACKET CB BRACKET CB DAMPER M07 NUT, SELF-LOCKING PLUG, SPARK (NGK LFR6A-11)

15 FIG. 6 CYLINDER & CRANKCASE 3 PART DESCRIPTION 1 6CB SOLENOID VALVE ASSY CB 1242F 00 GASKET, FILTER BOLT, FLANGE CB STAY BOLT, FLANGE CB 1135A 00 BRACKET BOLT, FLANGE CB GUIDE BOLT, FLANGE Go to P/N:PE0-OM P SENSOR, KNOCK

16 FIG. 7 CYLINDER & CRANKCASE 4 PART DESCRIPTION HOSE (L30) PIPE, JOINT CB HOSE M59 CLAMP CLAMP CLAMP CB HOSE CLAMP HOSE (L30) HOSE (L675) H2 HOSE (L280) PIPE, JOINT M10 CLAMP CE 1244G 00 HOSE, CE PIPE, JOINT CE 1244H 00 HOSE CB 1243E 00 HOSE M59 CLAMP

17 FIG. 8 VALVE PART DESCRIPTION 1 6CB VALVE, INTAKE CB VALVE, EXHAUST K0F A SEAT, VALVE SPRING CB SPRING, VALVE INNER K0F A RETAINER, VALVE SPRING K0F A LOCK, VALVE SPRING RETAINER Y SEAL, VALVE STEM K0F A LIFTER, VALVE (3.000) UR K0F A LIFTER, VALVE (3.025) UR K0F A LIFTER, VALVE (3.050) UR K0F A LIFTER, VALVE (3.075) UR K0F A LIFTER, VALVE (3.100) UR K0F A LIFTER, VALVE (3.122) UR K0F A LIFTER, VALVE (3.142) UR K0F A LIFTER, VALVE (3.162) UR K0F A LIFTER, VALVE (3.182) UR K0F A LIFTER, VALVE (3.202) UR K0F A3751 A0 LIFTER, VALVE (3.222) UR K0F A3751 B0 LIFTER, VALVE (3.242) UR K0F A3751 C0 LIFTER, VALVE (3.262) UR K0F A3751 D0 LIFTER, VALVE (3.282) UR K0F A3751 E0 LIFTER, VALVE (3.302) UR K0F A3751 F0 LIFTER, VALVE (3.322) UR K0F A3751 G0 LIFTER, VALVE (3.342) UR K0F A3751 H0 LIFTER, VALVE (3.362) UR K0F A3751 J0 LIFTER, VALVE ((3.382) UR K0F A3751 K0 LIFTER, VALVE (3.402) UR 11

18 FIG. 8 VALVE PART DESCRIPTION 8 K0F A3751 L0 LIFTER, VALVE (3.422) UR K0F A3751 M0 LIFTER, VALVE (3.442) UR K0F A3751 N0 LIFTER, VALVE (3.462) UR K0F A3751 P0 LIFTER, VALVE (3.482) UR K0F A3751 R0 LIFTER, VALVE (3.502) UR K0F A3751 S0 LIFTER, VALVE (3.522) UR K0F A3751 T0 LIFTER, VALVE (3.542) UR K0F A LIFTER, VALVE (3.562) UR K0F A LIFTER, VALVE (3.582) UR K0F A LIFTER, VALVE (3.602) UR K0F A LIFTER, VALVE (3.625) UR K0F A LIFTER, VALVE (3.650) UR K0F A LIFTER, VALVE (3.675) UR K0F A LIFTER, VALVE (3.700) UR K0F A LIFTER, VALVE (3.725) UR 9 6CB CAMSHAFT PIN, DOWEL CB CAMSHAFT PIN, DOWEL CB CAMSHAFT PIN, DOWEL CB CAMSHAFT PIN, DOWEL CB GEAR, DRIVEN BOLT, WITH WASHER CB PULLEY ASSY P BOLT

19 FIG. 8 VALVE PART DESCRIPTION 21 6P GASKET CB 1264A 01 PULLEY ASSY P BOLT P GASKET P BOLT OIL SEAL CB W BELT (WITH ROTOR BOLTS) CB TENSIONER ASSY CB GEAR, IDLER PIN, DOWEL M07 BOLT, WITH WASHER M01 WASHER, PLATE

20 FIG. 9 INTAKE 1 PART DESCRIPTION BOLT, FLANGE M24 BOLT, WITH WASHER BOLT, WITH WASHER BOLT, FLANGE CB MANIFOLD, INTAKE CB GASKET, MANIFOLD CB GASKET, MANIFOLD CB PIPE, BREATHER CB SILENCER ASSY, INTAKE CB DAMPER AW 1441J 00 PIPE, SILENCER CLAMP BOLT, FLANGE J CANISTER ASSY J 2419A 01 HOLDER J 2134X 00 BRACKET, CANISTER BOLT WASHER M23 GROMMET M60 COLLAR M17 BOLT, WITH WASHER CLAMP CLAMP

21 FIG. 10 INTAKE 2 PART DESCRIPTION 1 6CB HOSE, VACUUM SENSING CB HOSE, VACUUM SENSING C SOLENOID VALVE ASSY NUT, HEXAGON CB 2416A 00 HOSE CLAMP M10 CLAMP CE PIPE F7 HOSE (L780) CB PIPE M10 CLAMP CLAMP CLAMP CLAMP CB STAY BOLT, FLANGE CB HOSE CLAMP CLAMP PIPE, JOINT CB HOSE CB HOSE E BREATHER CB HOSE, AIR CB PIPE CB 1475A 00 PIPE CB 1475F 00 PIPE

22 FIG. 10 INTAKE 2 PART DESCRIPTION 28 6G PIPE, JOINT CB ORIFICE, AIR VENT CB 1475G 00 PIPE CLAMP CLAMP CLAMP PIPE, JOINT

23 FIG. 11 THROTTLE BODY ASSY 1 PART DESCRIPTION 1 6CB BODY, THROTTLE CB MIXING BODY CB GASKET, MANIFOLD BOLT, FLANGE P SENSOR, PRESSURE BOLT WASHER, SPRING WASHER CB HOLDER CB HOLDER CLAMP

24 FIG. 12 THROTTLE BODY ASSY 2 PART DESCRIPTION 1 6CB PIPE, DELIVERY AW INJECTOR AW 1410B 00.PACKING KIT CB CLIP CB PIPE, DELIVERY AW INJECTOR AW 1410B 00.PACKING KIT CB CLIP M08 BOLT, FLANGE

25 FIG. 13 FUEL INJECTION PUMP 1 PART DESCRIPTION 1 6CB FLOAT CHAMBER ASSY CB COVER, FLOAT CHAMBER CB FILTER, FUEL CB RELIEF VALVE ASSY CB O-RING CB SCREW CB COVER CB REGULATOR, PRESSURE CB SCREW CB PLATE V PIPE, JOINT V SCREW CB 1475H 00 PIPE CB 1475J 00 PIPE CB BODY, FLOAT CHAMBER P PLUG, DRAIN CB SEAL CB COVER CB SCREW CB GASKET J COLLAR CB DAMPER CB FUEL PUMP COMP P FILTER CB FLOAT CB VALVE, NEEDLE CB FUEL PUMP ASSY

26 FIG. 13 FUEL INJECTION PUMP 1 PART DESCRIPTION 28 6CB BUSH, FUEL PUMP CB BOLT CB BRACKET, FUEL PUMP CB GASKET, FLOAT CHAMBER AW JOINT CB 1447B 00 BUSH AW DAMPER, PUMP AW COVER, PUMP P SCREW P PIN, FLOAT SV SCREW SCREW, PAN HEAD

27 FIG. 14 FUEL INJECTION PUMP 2 PART DESCRIPTION 1 6CB PIPE, JOINT P PIPE J CLIP V CLIP CB PIPE CB PIPE CB PIPE E PIPE, JOINT E FUEL PIPE JOINT CB PIPE, FUEL CB PIPE, FUEL CB PIPE, FUEL M66 CLAMP CLAMP CLAMP CLAMP

28 FIG. 15 FUEL 1 PART DESCRIPTION DAMPER CB PIPE E BAND AW PIPE, JOINT CLAMP M10 CLAMP P FILTER ASSY P CUP, FILTER P CLIP P FLOAT, WATER LEVEL P GASKET P ELEMENT, FILTER CB BRACKET, FILTER M17 BOLT, WITH WASHER M23 GROMMET M60 COLLAR BOLT, FLANGE CB PIPE M10 CLAMP CB COVER BOLT, FLANGE J TOOL KIT AP 22

29 FIG. 16 FUEL 2 PART DESCRIPTION 1 6AW PRIMER PUMP ASSY AP 23

30 FIG. 17 GENERATOR PART DESCRIPTION 1 6CB W ROTOR ASSY WITH BOLTS AW W BOLT SET (FOR ROTOR ASSY) CB STATOR ASSY CLAMP CB COIL, PULSER CB BASE, MAGNETO PIN, DOWEL BOLT WASHER BOLT, FLANGE BOLT, FLANGE BOLT, BUTTON HEAD CB COVER, FLYWHEEL GROMMET CB SPACER CB MARK, CAUTION AH LABEL, SAFETY

31 FIG. 18 ELECTRICAL 1 PART DESCRIPTION 1 6CB 8591A 02 ENGINE CONTROL UNIT ASSY 1 6CC 8591A 03 ENGINE CONTROL UNIT ASSY 1 6CD 8591A 03 ENGINE CONTROL UNIT ASSY BOLT, FLANGE CB BRACKET, IGNITION COIL J SPACER M COLLAR M56 BOLT, WITH WASHER BR PLATE BOLT, FLANGE CLAMP CLAMP CB RECTIFIER & REGULATOR ASSY CB S COVER, RECTIFIER J A0 PLATE, RECTIFIER FITTING MA4 BOLT, WITH WASHER CB PLATE, RECTIFIER FITTING BOLT, FLANGE CLAMP CLAMP MA5 BOLT, WITH WASHER CB 1248E 10 PIPE CE PIPE, JOINT CE PIPE A5 HOSE (L30) CLAMP BOLT

32 FIG. 18 ELECTRICAL 1 PART DESCRIPTION CLAMP CE PIPE CE PIPE CE PIPE CE PIPE, JOINT CE PIPE HOSE (L110) PIPE, JOINT M10 CLAMP

33 FIG. 19 ELECTRICAL 2 PART DESCRIPTION 1 6CB IGNITION COIL ASSY BOLT, FLANGE CB COVER, IGNITION COIL GROMMET P SENSOR, CAM POSITION P O-RING BOLT WASHER

34 FIG. 20 ELECTRICAL 3 PART DESCRIPTION 1 6P TERMINAL BOLT, FLANGE BOLT, FLANGE CB BRACKET, TERMINAL BOLT, FLANGE CB BRACKET J SPACER M COLLAR M56 BOLT, WITH WASHER CLAMP CLAMP CLAMP P RELAY ASSY BOLT, WITH WASHER BOLT WASHER, PLATE P2 8183X 00 CAP, TERMINAL HOSE (L200) M07 HOSE (L60) CLAMP CB FUSE BOX ASSY P FUSE (60A) F 8195A 00.RELAY ASSY F FUSE (10A) F FUSE (15A) F FUSE (20A) F FUSE (30A)

35 FIG. 20 ELECTRICAL 3 PART DESCRIPTION 28 6CB COVER CB CASE F SCREW, PAN HEAD (M5) P SCREW F 2812A 00.PULLER, FUSE SCREW, TAPPING P GROMMET BOLT WASHER CB GRAPHIC, REGULATOR CB WASHER AP BOLT, FLANGE AP BOLT, FLANGE AP 41 6CB BATTERY CABLE AP 29

36 FIG. 21 ELECTRICAL 4 PART DESCRIPTION 1 6CB WIRE HARNESS ASSY P CAP 1 (FEMALE) P CAP 1 (MALE) Y CAP 1 (4PIN) CLAMP CB CLAMP BOLT, FLANGE CLAMP M24 CLAMP CB PROTECTER, WIRE HARNESS BG DAMPER, FORM CB DAMPER, FORM CB SEAL BOLT, FLANGE CLAMP CLAMP CLAMP CLAMP CB PLATE BOLT, FLANGE CLAMP CB THERMOSENSOR ASSY P THERMO SWITCH ASSY E PLATE BOLT, FLANGE M66 CLAMP AW SENDER, OIL PRESSURE

37 FIG. 21 ELECTRICAL 4 PART DESCRIPTION 28 69J TRIM & TILT SWITCH ASSY J COVER, BOTTOM J GASKET P BRACKET P BRACKET BOLT, FLANGE P SENSOR, AIR TEMPERATURE P GROMMET CB HOLDER, RELAY BOLT, FLANGE CLAMP

38 FIG. 22 ELECTRICAL 5 PART DESCRIPTION BOLT WASHER, PLATE NUT SCREW, WITH WASHER CB BRACKET, STARTING MOTOR M87 BOLT, FLANGE CB CLAMP, LEAD BOLT, FLANGE CB STAY, STARTING MOTOR PIN, DOWEL BOLT, FLANGE CB 8259M 00 WIRE HARNESS ASSY

39 FIG. 23 STARTING MOTOR PART DESCRIPTION 1 6CB STARTING MOTOR ASSY F ARMATURE ASSY F STATOR ASSY J BRUSH HOLDER ASSY J BRUSH SET F SPRING, BRUSH CB REAR BRACKET ASSY CB GEAR ASSY, STARTING MOTOR CB CLUTCH, OVER RUN CB SHAFT, PINION F BRACKET, CENTER F BEARING F 8183R 00...GASKET CB WASHER KIT F GEAR, RING WITH 67F-8183R F BRACKET, CENTER V 8183T 00.GEAR, IDLER CB COVER C LEVER ASSY C STARTER RELAY ASSY C COVER, DUST CB BOLT J SCREW F SCREW

40 FIG. 24 BOTTOM COWLING 1 PART DESCRIPTION 1 6CB D COWLING, BOTTOM CB GROMMET CB STOPPER BOLT, FLANGE CB SEAL CB RUBBER, SEAL CB D LEVER, CLAMP CB D LEVER, CLAMP CB D LEVER, CLAMP M73 BUSH J2 WASHER, PLATE M18 WASHER, WAVE CB LEVER, CLAMP CB LEVER, CLAMP BOLT, FLANGE SPRING, TENSION T HOOK, SPRING BOLT, FLANGE M81 GROMMET M37 COLLAR M22 BOLT, WITH WASHER D RUBBER, SEAL H GROMMET P NIPPLE, HOSE PLUG CB BRACKET BOLT, FLANGE

41 FIG. 24 BOTTOM COWLING 1 PART DESCRIPTION 28 6CB BRACKET BOLT, FLANGE CB STAY, CLAMP BOLT, FLANGE F FASTNER AP CLAMP AP 34 6AH LABEL, WARNING (GENERAL)

42 FIG. 25 BOTTOM COWLING 2 PART DESCRIPTION 1 6BG GROMMET BG SEAL, CAP M10 CLAMP A GROMMET G GROMMET CB PIPE HOSE (L185) AW JOINT HOSE (L300) AW PIPE AW ADAPTER R JOINT, HOSE AW JOINT, HOSE R GASKET, HOSE JOINT SCREW, TAPPING HOSE (L1460) M10 CLAMP A5 CLIP A8 CLIP A9 CLIP CLAMP CB PLATE, CLAMP CB PLATE, CLAMP GROMMET M03 COLLAR M61 BOLT, WITH WASHER BOLT, FLANGE

43 FIG. 25 BOTTOM COWLING 2 PART DESCRIPTION 28 6CB STAY

44 FIG. 26 BOTTOM COWLING 3 PART DESCRIPTION 1 6CB D APRON CB D APRON BOLT,HEX. SOCKET BUTTON BOLT,HEX. SOCKET BUTTON GROMMET GROMMET COLLAR A6 NUT, SPRING SCREW, WITH WASHER M24 GROMMET M43 COLLAR

45 FIG. 27 CONTROL PART DESCRIPTION 1 6CB BRACKET, REMOTE CONTROL CB BRACKET, REMOTE CONTROL BOLT WASHER E CLAMP, CABLE PIN, SPRING E CABLE END, REMOTE CONTROL CLIP CB BRACKET BOLT, FLANGE J BRACKET M01 NIPPLE, GREASE BUSH BOLT SPRING, TORSION V 8259F 00 SWITCH ASSY J 8259F 00 SWITCH ASSY A PLATE CB PLATE SCREW, WITH WASHER CB LEVER, SHIFT ROD J BUSHING, SHIFT ROD LEVER M20 WASHER, PLATE CLIP M12 BUSH J BRACKET BUSHING

46 FIG. 27 CONTROL PART DESCRIPTION M02 BALL SPRING, COMPRESSION BOLT, WITH WASHER PIN, SPRING CB HANDLE GEAR SHIFT ASSY O-RING M90 BUSH M02 WASHER, PLATE PIN. COTTER CB 8A SENSOR UNIT P COLLAR CB GROMMET BOLT, WITH WASHER E CABLE END, REMOTE CONTROL CLIP

47 FIG. 28 BRACKET 1 PART DESCRIPTION 1 6CB D BRACKET, CLAMP W ANODE BOLT E WIRE, LEAD BOLT WASHER A WASHER, FRICTION SCREW, PAN HEAD CB D BRACKET, CLAMP A WASHER,FRICTION SCREW, PAN HEAD E WIRE, LEAD SCREW, PAN HEAD WASHER CB BOLT, CLAMP BRACKET M31 BUSH M59 WASHER, PLATE M11 NUT, SELF-LOCKING M10 CLAMP WASHER, PLATE BOLT, WITH WASHER CB PIN, LOWER SHOCK MOUNT M98 BUSH CB D BRACKET, SWIVEL M63 CLAMP M03 NIPPLE, GREASE SCREW, PAN HEAD

48 FIG. 28 BRACKET 1 PART DESCRIPTION WASHER, PLATE K WIRE, LEAD CB PIN, UPPER SHOCK MOUNT M98 BUSH M11 CIRCLIP M05 BOLT (L:130MM) M01 WASHER, PLATE WASHER, PLATE NUT CB SHAFT, TILT LOCK AP 42

49 FIG. 29 BRACKET 2 PART DESCRIPTION 1 64E CAM, TRIM SENDER SCREW, WITH WASHER H TRIM SENDER SCREW, WITH WASHER M10 CLAMP MH7 O-RING M47 WASHER, PLATE E BOLT, THRUST RECEIVER NUT, FLANGE CB D STEERING BRACKET ASSY M60 WASHER, PLATE M89 BUSH CB D HOUSING, LOWER MOUNT RUBBER M04 CIRCLIP E DAMPER, LOWER MOUNT RUBBER X MOUNT DAMPER, LOWER SIDE M19 WASHER, PLATE M55 WASHER, PLATE BOLT, FLANGE M58 WASHER, PLATE NUT WASHER BOLT, WITH WASHER A CA HOUSING, LOWER MOUNT RUBBER CB MOUNT DAMPER, UPPER SIDE CB PLATE BOLT, FLANGE

50 FIG. 29 BRACKET 2 PART DESCRIPTION M00 NUT, SELF-LOCKING WASHER CB DAMPER, UPPER MOUNT RUBBER CB COVER, UPPER MOUNT BOLT, WITH WASHER

51 FIG. 30 POWER TRIM & TILT ASSY 1 PART DESCRIPTION 1 6CB POWER TRIM & TILT ASSY E HOUSING, TRIM & TILT AW 4388J 00 PLUG M74 O-RING E FILTER P TILT PISTON SUB ASSY E SCREW, CYLINDER END E SEAL, DUST E O-RING E O-RING E O-RING E O-RING E RING, BACK UP E PISTON, FREE E O-RING CB TRIM PISTON SUB ASSY E SCREW, TRIM CYLINDER END E SEAL, TRIM DUST E 4384J 00.SEAL, TRIM DOWN G O-RING E O-RING E RING, BACK UP E BODY, RESERVOIR E PLUG, RESERVOIR E O-RING E 4388E 01 BOLT,SCREW (L:14MM) E O-RING

52 FIG. 30 POWER TRIM & TILT ASSY 1 PART DESCRIPTION 28 64E 4381G 00 PIN E BALL E 4382G 00 VALVE, SEAT E 4384N 00 PLUG, ORIFICE

53 FIG. 31 POWER TRIM & TILT ASSY 2 PART DESCRIPTION 1 64E 4388E 11 BOLT,SCREW (L:34.7MM) E CONNECTOR, SHAFT E O-RING E GEAR PUMP ASSY X BALL E SCREW, VALVE LOCK AW PISTON, SHUTTLE E VALVE SUB ASSY E O-RING G O-RING E SEAT, RELIEF VALVE E BALL E PIN, VALVE SUPPORT E SPRING, UP RELIEF E VALVE SUB ASSY E O-RING E FILTER AW BALL E FILTER E MANUAL VALVE SUB-ASSY X L0.O-RING E RING SET E 4387A 00..O-RING E RING, BACK UP AW RING, SNAP E SCREW, WITH WASHER E SCREW, WITH WASHER

54 FIG. 31 POWER TRIM & TILT ASSY 2 PART DESCRIPTION 28 67H MOTOR ASSY H1 4386K 10.SPRING, BRUSH E 4380J 00.HOLDER, BRUSH E BRUSH SCREW,WITH WASHER E 4380F 00.HOLDER, BRUSH E BREAKER COMP. (BRUSH 2) G O-RING M43.OIL SEAL E ARMATURE ASSY E SCREW, VALVE LOCK

55 FIG. 32 UPPER CASING PART DESCRIPTION 1 6CB CA GUIDE, EXHAUST P ANODE M02 SCREW, COUNTERSUNK BOLT, WITH WASHER BOLT WASHER BOLT, WITH WASHER M16 PIN, DOWEL E GROMMET A RUBBER, SEAL CB SILENCER ASSY BOLT, FLANGE CB GASKET, SILENCER CB SEAL, RUBBER CB S MANIFOLD, EXHAUST CB GASKET, EXHAUST MANIFOLD BOLT, WITH WASHER CB SEAL, EXT CB GASKET, EXHAUST MANIFOLD CB CA PLATE BOLT, WITH WASHER CB SEAL CB D CASING, UPPER CB MARK CB MARK CB GASKET, UPPER CASING BOLT, WITH WASHER

56 FIG. 32 UPPER CASING PART DESCRIPTION M16 PIN, DOWEL BB DAMPER BB COVER, UPPER CASING BOLT BOLT, FLANGE E END, NIPPLE M10 CLAMP HOSE (L1457) P NIPPLE, HOSE M18 BOLT, WITH WASHER

57 FIG. 33 OIL PAN PART DESCRIPTION 1 6CB CA OIL PAN BOLT, WITH WASHER M16 PIN, DOWEL M06 PLUG, STRAIGHT SCREW M09 GASKET CB STRAINER, OIL AW SEAL, OIL STRAINER BOLT, FLANGE CB OIL PUMP ASSY CB GASKET, PUMP COVER AW OIL SEAL J OIL SEAL CB SEAL, CYLINDER BOLT, FLANGE O-RING CB RELIEF VALVE ASSY CB O-RING CB PLUG, OIL LEVEL CB GUIDE, INLET MJ3 O-RING BOLT, FLANGE

58 FIG. 34 LOWER CASING & DRIVE 1 PART DESCRIPTION 1 6CB NA LOWER UNIT ASSY CB NA CASING, LOWER U5 BEARING PLUG, STRAIGHT SCREW PLUG, DRAIN GASKET GUIDE, SEAL DAMPER DAMPER, SEAL N PLATE M49 O-RING OIL SEAL CB SHIFT CAM ASSY CIRCLIP A HOUSING, WATER PUMP A INSERT, CARTRIDGE M38 O-RING O-RING E DAMPER, WATER SEAL E COVER, WATER PUMP HOUSING E IMPELLER KEY, WOODRUFF CB OUTER PLATE, CARTRIDGE CB GASKET, WATER PUMP PIN, DOWEL M14 BOLT, WITH WASHER CB COVER, WATER PUMP HOUSING M32 BOLT, WITH WASHER

59 FIG. 34 LOWER CASING & DRIVE 1 PART DESCRIPTION 28 6CB S HOUSING, OIL SEAL M16 OIL SEAL A3 BEARING CB SHIM (T:0.10MM) UR 6CB SHIM (T:0.12MM) UR 6CB SHIM (T:0.15MM) UR 6CB SHIM (T:0.18MM) UR 6CB SHIM (T:0.30MM) UR 6CB SHIM (T:0.40MM) UR 6CB SHIM (T:0.50MM) UR O-RING E COVER, OIL SEAL BOLT WASHER WASHER, CLAW M18 NUT CB NUT CB SPACER CB DRIVE SHAFT COMP CB PINION (12T) M19 NUT M00 WASHER, PLATE CB GEAR 1 (21T) BEARING CB ADAPTER M16 PIN, DOWEL A4 BEARING

60 FIG. 34 LOWER CASING & DRIVE 1 PART DESCRIPTION WASHER, PLATE CIRCLIP BEARING CB SHIM (T:2.00MM) UR 6CB SHIM (T:2.03MM) UR 6CB SHIM (T:2.06MM) UR 6CB SHIM (T:2.09MM) UR 6CB SHIM (T:2.12MM) UR 6CB SHIM (T:2.15MM) UR 53 6CB SHAFT, PROPELLER CB SLIDE, SHIFT M77 SPRING, COMPRESSION BALL H SHAFT, FREE A PLUNGER, SHIFT M00 WASHER, PLATE M03 NUT, SPRING M07 PIN, STRAIGHT CB CLUTCH, DOG E RING, CROSS PIN CB CA HOUSING, BEARING U0 BEARING CB GEAR 2 (21T) CB WASHER, THRUST BEARING M17 OIL SEAL M02 CIRCLIP

61 FIG. 34 LOWER CASING & DRIVE 1 PART DESCRIPTION O-RING CB SHIM (T:0.10MM) UR 6CB SHIM (T:0.12MM) UR 6CB SHIM (T:0.15MM) UR 6CB SHIM (T:0.18MM) UR 6CB SHIM (T:0.30MM) UR 6CB SHIM (T:0.40MM) UR 6CB SHIM (T:0.50MM) UR A5 BEARING WASHER, PLATE SHIM (T:0.7MM) UR SHIM (T:0.8MM) UR SHIM (T:0.9MM) UR SHIM (T:1.0MM) UR SHIM (T:1.1MM) UR SHIM (T:1.2MM) UR KEY, STRAIGHT CB WASHER, CLAW CB NUT

62 FIG. 35 LOWER CASING & DRIVE 2 PART DESCRIPTION 1 6E DAMPER, WATER SEAL E DAMPER, WATER SEAL CB TUBE, WATER HOSE (L59) M16 PIN, DOWEL BOLT WASHER NUT, FLANGE BOLT, STUD WASHER CB COVER, WATER INLET NUT, NYLON CB COVER, WATER INLET BOLT, HEXAGON SOCKET HEAD AW CAP BOLT, HEXAGON SOCKET HEAD P NIPPLE, HOSE O-RING D DAMPER, WATER SEAL CB TUBE, WATER D DAMPER, WATER SEAL D DAMPER, WATER SEAL X SPACER X SPACER SPACER WASHER M04 NUT, CASTLE

63 FIG. 35 LOWER CASING & DRIVE 2 PART DESCRIPTION PIN. COTTER CB PROPELLER (3X15-1/8"X24"-T1) UR 6CB PROPELLER (3X15-1/8"X27"-T1) UR 6CB PROPELLER (3X15-1/8"X25"-T1) UR 6CB PROPELLER (3X14-1/2"X23"-T1) UR 6CB PROPELLER (3X14-3/4"X29"-T1) UR 57

64 FIG. 36 OPTIONAL PARTS 1 PART DESCRIPTION 1 6Y CASE COMPLETE Y REMOTE CONTROL UNIT ASSY AA TRANSMITTER COMP SCREW, WITH WASHER X BUZZER X STAY, BUZZER SCREW, TAPPING Y WIRE, SUB LEAD O-RING M10 CLAMP Y8 8454G 00 PATCH M00 SCREW, TAPPING UR SCREW, PAN HEAD UR M30 WASHER, PLATE NUT, FLANGE Y FT PIGTAIL BUS Y STICKER

65 FIG. 37 OPTIONAL PARTS 2 PART DESCRIPTION 1 63P 825E0 01 TILT LIMIT SWITCH ASSY BOLT WASHER SCREW, WITH WASHER COLLAR M10 CLAMP CB GASKET, MANIFOLD AP 8 6CB GASKET, MANIFOLD AP 59

66 FIG. 38 REPAIR KIT 1 PART DESCRIPTION 1 6CB W POWER HEAD GASKET KIT CB GASKET, CYLINDER HEAD CB GASKET, HEAD COVER CB GASKET, HEAD COVER CB 1242F 00.GASKET, FILTER O-RING CB GASKET, CRANKCASE COVER CB GASKET, HOUSING COVER CB GASKET, CYLINDER OIL SEAL OIL SEAL CB GASKET, MANIFOLD CB SEAL, CYLINDER O-RING CB O-RING CB GASKET M79.O-RING O-RING CB 1131B 00.GASKET, COVER

67 FIG. 39 REPAIR KIT 2 PART DESCRIPTION 1 6CB W LOWER UNIT GASKET KIT M09.GASKET AW SEAL, OIL STRAINER MJ3.O-RING CB GASKET, SILENCER CB GASKET, EXHAUST MANIFOLD CB SEAL, EXT CB GASKET, EXHAUST MANIFOLD CB SEAL CB GASKET, UPPER CASING E DAMPER, WATER SEAL GASKET O-RING M49.O-RING OIL SEAL M38.O-RING O-RING E DAMPER, WATER SEAL CB GASKET, WATER PUMP M16.OIL SEAL O-RING M17.OIL SEAL O-RING CB W WATER PUMP REPAIR KIT A INSERT, CARTRIDGE M38.O-RING O-RING

68 FIG. 39 REPAIR KIT 2 PART DESCRIPTION 28 6E IMPELLER KEY, WOODRUFF CB OUTER PLATE, CARTRIDGE CB GASKET, WATER PUMP PIN, DOWEL M14.BOLT, WITH WASHER

69 NUMERICAL INDEX PART PART PART PART PART PART 6CB CB S CB CB CB CB CB F CB 1131B CB 1131C T P F P F AW 1132N AW 1132P CB CB CB 1135A CB CB CB CB CB CB CB CB CB CB CB CB CB CB CB CB CB CE CB CB CB CB CB CB CB CB CB Y CB CB CB CB CB CB F CB CB CB 1241B CB S CB CB 1242F CB 1243E CE 1244G CE 1244H CE CE CB CE CB CB 1248E AW CB CB R AW R P P P CB CB 1264A P CB AW AW CB CB CB CB CB AW F CB N CB CB CB CB CB CB CB CB CB CB CB V CB CB J CB CB CB CB J CB AW AW AW CB AW CB CB CB CB P CB CB CB AW 1410B J CB P CB CB CB P V CB CB P AW 1441J CB P CB CB 1447B CB CB P CB CB CB 1475A CB 1475F CB 1475G CB 1475H CB 1475J CE CB CB CB CB AW CB CB CB CA BB CB CB G CB CB CB CB CB CB CB CB CB 2134V J 2134X E CB 2416A J J 2419A CB E CB CB CB CB CB CB E AW CE G CE AW CE E V CB CB SV CB CB P CB CB CB CB P P P P P CB CB CB J F 2812A CB S CB CB CB CA CB CB CB AW BG CB D CB CB CC CD CB NA 2 2 6CB BG CB CB NA 2 5 6CB CB CB CB NA