World largest Radial Forging Machine starts production at CARPENTER TECHNOLOGY in USA

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1 World largest Radial Forging Machine starts production at CARPENTER TECHNOLOGY in USA Jahrestagung STAHL 6.November 2014, Düsseldorf Dr. Albrecht Holl Dr. Paul-Josef Nieschwitz Dr. Frederik Knauf

2 Contents 1. Customer 2. Machine 3. Transport and Supply 4. Opening Ceremony 5. First Results 2 June 2014

3 CARPENTER Works in Alabama, USA melting shop forging shop heat treatment shipping department volumen of investion USD area foot² ( m²) productionstart 2014 employees ca

4 CARPENTER Products for Aerospace-Industry Source: Internet CARPENTER TECHNOLOGY Quelle: Carpenter Technology 4

5 Contents 1. Customer 2. Machine 3. Transport and Supply 4. Opening Ceremony 5. First Results 5 June 2014

6 SMX 1100/22 MN at time the biggest hydraulic forging- machine in the world Customer Carpenter Technology, USA Year of order 2011 Force, max. Diameter, max. Input weight, max. Final diameter, min Forging frequence Planishing frequence 22 MN 1100 mm round kg 100 mm Strokes / Minute 180 Strokes / Minute Forged materials Productivity steels, corrosion resistant steels, nickel-based- and superalloys and titanium ca t/a 6

7 weight : approx kg 7 SMX 1100/22 MN: Press Frame

8 SMX 1100/22 MN: Press-Cylinder 8 weight: approx kg

9 SMX 1100/22 MN: The SMX Family last SMX 1100 (2014): max. opening Ø mm max. length mm max. force 22 MN first SMX 180 (1992): Ø 180 mm mm 2,75 MN 9 2m

10 SMX 1100/22 MN: Axial Movement of Manipulator weight : approx kg rolls instead of sliding plates 10

11 SMX 1100/22MN: Conventional Rotary-Drive with worm gear, limit at kg ingot-weight 11

12 SMX 1100/22 MN: New Concept for Rotary-Drive new rotary-drive with brake disk up to kg weight brake caliper for pulling brake caliper for pushing 12

13 SMX 1100/22MN: New Rotary-Drive New rotation-drive with brake disc (customers wish) up to kg ingot-weight 13

14 SMX 1100/22 MN: New Rotary-Drive realised 14

15 SMX 1100/22 MN: Complete Manipulator Tong 15

16 SMX 1100/22 MN: Dimensions Manipulator Tongs 16

17 SMX 1100/22 MN: Assembly of Manipulators weight : ca kg 17

18 Contents 1. Customer 2. Machine 3. Transport and Supply 4. Opening Ceremony 5. First Results 18 June 2014

19 SMX 1100/22 MN: Transport of the Frame 19

20 SMX 1100/22 MN: Transport of the Manipulators 20

21 SMX 1100/22 MN: Fundament 21

22 SMX 1100/22 MN: Erection Frame and Cylinder-Assembly 22

23 SMX 1100/22 MN: Hydraulic Station Main Components number of pumps (HD: 350 bar) 12 (ND: 175 bar) 12 number of motors (400 kw) 12 23

24 SMX 1100/22 MN: Manipulator 24

25 SMX 1100/22 MN: Tool-Changing Device 26

26 Contents 1. Customer 2. Machine 3. Transport and Supply 4. Opening Ceremony 5. First Results 27 June 2014

27 SMX 1100/22 MN: Opening Ceremony 28

28 SMX 1100/22 MN: Opening Ceremony opening ceremony: January 27th 2014 acceptance test SMX: June 06 th

29 Contents 1. Customer 2. Machine 3. Transport and Supply 4. Opening Ceremony 5. First Results 30 June 2014

30 SMX 1100/22 MN: Forging first Ingot effective date contract: 11. November 2011 forging 1. ingot: 31. December

31 SMX 1100/22 MN: Some Forgings, stepped Shaft 32

32 SMX 1100/22 MN: Some Forgings, Round 33

33 SMX 1100/22 MN: Some Forgings, Round Corner Square 34

34 SMX 1100/22 MN: Some Forgings, Flat 35

35 SMX 1100/22 MN: Some Forgings, loading ESR-Round 36

36 SMX 1100/22 MN: Some Forgings, first Pass ESR-Round 37

37 SMX 1100/22 MN: Some Forgings, RCS unloading 38

38 SMX 1100/22 MN: Customers Statement Jim Seitz, Programmdirektor bei Carpenter: Mit der Schmiedemaschine von SMS Meer können wir Schmiedeprodukte sehr wirtschaftlich produzieren. Die große Kapazität und die enorme Presskraft der Maschine geben uns die Flexibilität, auf veränderte Nachfragebedingungen schnell zu reagieren 40

39 Thank you very much! Muchas Gracias! Muito obrigado! 非常感谢! Vielen Dank! Merci beaucoup! Много благодаря!!شكرا جزيال Большое спасибо! Tack så mycket! Tante grazie! Paljon kiitoksia! Heel erg bedankt! 정말감사합니다! どうもありがとう! Þakka þér fyrir! 41 Mange tak! Σας ευχαριστώ πολύ! Děkuji moc! Tusen takk! Hvala vam puno!

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