U.S. ARMY MATERIEL COMMAND
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1 U.S. ARMY MATERIEL COMMAND Ms. Sue Baker Principal Deputy G-3 G Depot Contributions to Weapons Readiness 26 October 2006 Need to be faster, more agile, less bureaucratic Need to fight this everyday DoD Symposium 26OCT06 v7 Ms Baker.ppt 11/9/2006 3:14 PM 1
2 Purpose Purpose/Agenda Provide an Information Briefing on Depot Contributions to Weapon Systems Readiness Agenda ARMY Depot Maintenance Today Where We Are Located Contributions to Readiness ARMY Maintenance Transformation Where We re Going Integrated Network Organizational Enablers Summary DoD Symposium 26OCT06 v7 Ms Baker.ppt 11/9/2006 3:14 PM 2
3 Depots Complete End Item Overhaul Component Overhaul Remanufacturing Other Military Service Work Other Government Work Public-Private Partnerships on-site Manufacturing Maintenance Fabrication of Commercially Unavailable Components and Parts Reverse Engineering Flexible Light Manufacturing Depot Field Teams In-Theater Red River AD Bradley and MLRS Tactical/Combat Wheeled Vehicles Missile Recertification TACOM - TANK-AUTOMOTIVE AND ARMAMENTS LIFE CYCLE MANAGEMENT COMMAND WARREN, MI Arsenals Depots Depots and Arsenals (Organic Capabilities) Pine Bluff, AR (PBA) White/Red Phosphorus Smoke/Obscurants Chem/Bio Protective Equipment/Kits Anniston AD Combat Vehicles Small Arms Artillery Watervliet, NY (WVA) Tank Cannons Mortars Towed Artillery Rock Island, IL (RIA) Rock Island, IL (RIA) Towed Artillery Hydro-Pneumatic Recoil Mechanisms Corpus Christi AD Helicopters Arsenals AMCOM - AVIATION AND MISSILE LIFE CYCLE MANAGEMENT COMMAND HUNTSVILLE, AL Complete Manufacturing Plant National Security Insurance Policy Unique Capabilities: New Weapons Prototyping End Item Production Spare/Repair Parts Production Two Types of Arsenals: Hard Iron (Watervliet, Rock Island) Chemical (Pine Bluff) Letterkenny AD Tactical Missile Ground Support Equipment Tobyhanna AD Communications & Electronics Avionics Missile Guidance & Control CECOM - COMMUNICATIONS- ELECTRONICS LIFE CYCLE MANAGEMENT COMMAND FORT MONMOUTH, NJ DoD Symposium 26OCT06 v7 Ms Baker.ppt 11/9/2006 3:14 PM 3
4 Setting the Force - CONUS ARMY PLAN The Army will undertake a disciplined, orderly reconstitution to restore combat power. The Army will implement lessons from Desert Storm, OEF, OIF, and operations in the Balkans to refine and improve our efforts. 2,263 Tracked vehicles 11,312 HMMWV* 3,899 Trucks 2,193 Trailers (* includes Reset & Recap) 2,054* Aircraft Scheduled 1,462* Complete 405/265 AH /224 CH /784 UH /189 OH-58 (*not inclusive of SOA or SEP OH-58D Safety Enhancement) 9 Patriot Battalions 68 MLRS Depot Spt to Other Svcs ~ $ 193M (Examples) Tanks & Small Arms USMC Helicopters USAF & USN Missile Guid USAF Navigation, Radars USAF Threat Emitter USAF HMMWVs USAF Chem Alarms - USAF Thru FY05 Workload 9/21/06 128,531 Small Arms 15,823 M2 16,756 M203 11,617 M249 4,304 M4 6,093 M240 50,627 M16 22,241 M9 1,470 MK19 8,284 Generators 16,235 Commo/Electric 11,453 Missile Systems 15,032 Missile Rounds Reset 13.3K Short Tons Ammunition Processed for Reissue in SWA Max Use of Organic/Contract Capabilities ARMY / INDUSTRY PARTNERSHIP Coordinated AMC & PEO / PM logistics plan Workloading organic & commercial sources Aviation Bell; Boeing; DynCorp; Defense Support Systems; Lear Siegler Inc.; Honeywell International, Inc; Sikorsky Aircraft Corp. LESCO; Tracked Vehicles General Dynamics Land Systems; BAE Wheeled Vehicles OshKosh Trucking Co. (OTC); Stewart & Stevenson; Maine Military Authority; Armor Holdings, Inc. Construction Equipment/Material Handling Equipment Caterpillar; Kalmar; JLG Industries; Jerome Increase Case Chemical Defense Equipment Smith Detection Company; General Dynamics Land Systems Soldier Systems Guild Association, Inc.; Maine Military Authority Small Arms General Dynamics Armament & Technical Products; Colt Defense; FN Manufacturing Inc. Missile Systems Raytheon Commo/Electronics R.A. Miller; Engineering & Professional Services; Raytheon; Lockheed Martin; ITT Defense; Rockwell Collins Gov t Systems; BAE Systems; SAFT America; Northrop Grumman Mission Systems Generators Technical & Management Service Corporation; Engineered Support Services Ammunition Alliant Techsystems, Inc.; Esterline Armtec Not all inclusive DoD Symposium 26OCT06 v7 Ms Baker.ppt 11/9/2006 3:14 PM 4
5 FOUO Lean Six Sigma 2006 Shingo Prize Winners Letterkenny Army Depot Tobyhanna Army Depot HMMWV Recap Internal defects per vehicle decreased from 21 to 14 Productivity time from inducted until painted reduced from 71 days to 28 days Throughput increased from 1 to 19 HMMWVs per day US Army Rock Island Arsenal Joint Manufacturing & Technology Center AN/TPS-75 Radar System Improved repair cycle time from 12 to 7 months Reduced Unit Funded Cost from $1.75M to $1.11M per system Red River Army Depot Forward Repair System (FRS) Established One-Piece Flow, Focused Factory for FRS Production Improvements Facilitated a Ramp Up in Production from 4 to 29 FRS Units per Month HMMWV Recap Reduced average rework cost from $230 to $60 per vehicle. Reduced flow time from induction to acceptance by 75% from 40 to 10 days. Increased throughput from <1 to 32 vehicles per day. DoD Symposium 26OCT06 v7 Ms Baker.ppt 11/9/2006 3:14 PM 5 FOUO
6 Direct Theater Support - OCONUS Iraq AFSB-I -w/ 8 LSEs & LAR Augmt -AFSBn-IZI FRAs (14) TACOM (Balad) - HMMWV Service Center - Team Armor Partnership - Wheel Service Center - MHE Service Center -TARP - SARC -MPH CECOM - Firefinder (Balad) - TYAD TIER III III (Balad, Tikrit) - C4ISR RSC (Balad, Baghdad) - WARLOCK (Balad, Baghdad) - RSC 6 (MSE) (Balad, Baghdad) AMCOM (Balad) - AVCRAD North PM STRYKER (Balad) - Reset Site (pending) Qatar AFSBn-QA FRAs(2) TACOM (Qatar) - Tire Assembly Repair Program (TARP) PM STRYKER - STRYKER Battle Damage In Support of OIF / OEF Afghanistan AFSBn-AF -w/ 2 LSEs & LAR Augmt FRAs (6) CECOM (Bagram) - TYAD TIER III III -C4ISR RSC -WARLOCK TACOM (Bagram) - Add-On-Armor (AOA) - Mobile Parts Hospital (MPH) AMCOM (Bagram) - AVCRAD Kuwait CECOM (Kabul) AFSB-SWA - TYAD TIER III -LAO III & LAR Augmt -AFSBn-KU FRAs (8) CECOM (Arifjan) - TYAD TIER III III - C4ISR Regional Support Center (RSC) TACOM (Arifjan) -FRA // AOA - RTCH Rpr - HMMWV TWV Refurb -TARP -MPH AMCOM (Arifjan) - AVCRAD DoD Symposium 26OCT06 v7 Ms Baker.ppt 11/9/2006 3:14 PM 6
7 FRA Funding & Production Funding Sources HQDA ARCENT AMC GWOT OMA AWCF FY OPS $$ CL IX CL IX FY03 $36M** $27.5M $3M FY04 $134.7M $52.5M $7.5M FY05 $260M $64M $18M FY06 $650M $135M $104M FY07 $845.5M $308M Est $100M Est Production (Closed Work Orders) AMCOM CECOM TACOM* FY03 1,560 6, FY04 2,735 27,148 20,113 FY05 3,405 37,345 12,640 FY06 5,904 40,982 14,849 Total: 13, ,366 48,441 TACOM FRAs installed 12,384 HMMWV Add-On Armor Kits **Note: CFLCC: $18M AMC MSCs: $18M Total: $36M *Note: TACOM includes Rapid Manufacturing System Production DoD Symposium 26OCT06 v7 Ms Baker.ppt 11/9/2006 3:14 PM 7
8 Army Maintenance Transforming to Reconstitute APS Reestablish Ammo War Reserves Resetting the Force Repair IAW TMs (10/20) Resetting the Force Life Cycle Mgmt Commands Director of Logistics Reset Depots Army Field Support Brigades Reset/ Training 1 Field Logistics Readiness Centers Sustainment Brigades New Equipment LOGFORGEN Theater Provided Equipment (TPE) Logistics Synchronizer and Integrator for ARFORGEN Support Force Generation LOGCAP APS Sustaining the Force Left Behind Equipment (LBE) Director of Logistics Life Cycle Mgmt Commands Ready 2 Depots Army Field Support Brigades Available 3 Field Logistics Readiness Centers Sustainment Brigades Training Equipment Contractor Logistics Support Technology Insertion Joint Logistics Integration Distribution Management Integrated Sustainment Maintenance Network AMC MANAGEMENT Integration of Repair to Meet Deployment & Training Requirements National Resource Allocator for All Sustainment Maintenance Workload Allocation / Balancing Enforcer of: Common and Consistent Standards of Repair Depots / Nat Maint Contractors Repair RECAP Automatic Return Items Major Overhaul Installation Repair Below Depot Sustainment Repair Active Component - Contract Repair Augments Installation Flexible Size and Mission Reserve Component Repair Primarily Org / DS Level Unit Repair Generally Funded through OPTEMPO DoD Symposium 26OCT06 v7 Ms Baker.ppt 11/9/2006 3:14 PM 8 Ready Brigade
9 AMCOM/LCMC Depot Maint Installation Maint Life-Cycle Management Commands & Army Sustainment Command Integrating the Unit & Weapon System View to Deliver Warfighting Capability HQ AMC Staff Aviation and Missile Life Cycle Management Command AMC CECOM/LCMC Communications-Electronics Life Cycle Management Command Depot Maint Installation Maint Weapons Systems / Fleet Focus TACOM/LCMC Tank-Automotive and Armaments Life Cycle Management Command Depot / Arsenal Installation Maint ASC Integration Face to the Warfighter - Unit Focus AFSB AFSB FAR FAR EAST EAST DAEGU, KOREA AFSB AFSB PACIFIC FT. FT. LEWIS, WA WA 3 AFSB AFSB CONUS WEST WEST FT. FT. HOOD, TX TX AFSB AFSB CONUS EAST EAST FT. FT. BRAGG, NC NC AFSB AFSB IRAQ IRAQ ANACONDA, IRAQ IRAQ AFSBn-AF AFGHANISTAN Standup TBD Reserve Component CONUS - AFSB LSE LSE SWA SWA KUWAIT AFSB AFSB SWA SWA QATAR As of 10/06 DoD Symposium 26OCT06 v7 Ms Baker.ppt 11/9/2006 3:14 PM 9
10 Summary ARMY s Depot Level Production Crucial to RESET of Our Forces Built on Organic Capability & Robust Industry Partnerships Lean Six Sigma has had Dramatic Impacts ARMY Force Generation Model Is Driving Significant Changes Integrated Maintenance Network Is Emerging AMC Is the Overall Integrator The AMC Life Cycle Management Command s Weapon System Competencies and the ASC s Unit Focus are Key to Delivering Capability and Warfighter focus DoD Symposium 26OCT06 v7 Ms Baker.ppt 11/9/2006 3:14 PM 10
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