ROZD (Detroit Diesel Powered)
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1 Wiring Diagrams Fast-Response II Industrial Generator Sets Models: ROZD (Detroit Diesel Powered) Controllers: Decision-Maker 3+ Decision-Maker 3 Engine Gauge Box for Paralleling (Switchgear) TP /96e
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3 This manual contains the wiring diagrams for the ROZD Detroit Diesel-powered models equipped with one of the following controllers: Microprocessor, Decision-Maker 3+ Controller 16-Light 7-Light Microprocessor, Decision-Maker 3 Controller 16-Light 6-Light Engine Gauge Box for Paralleling (Switchgear) For sales and service in the U.S.A. and Canada check the yellow pages of the telephone directory under the heading GENERATORS ELECTRIC for an authorized service distributor/dealer or call For sales and service outside the U.S.A. and Canada, contact your local distributor. For further information or questions, contact the company directly at: KOHLER CO., Kohler, Wisconsin U.S.A. Phone: Fax: (U.S.A. Sales) (International) Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore Phone: (65) , Fax (65) To ensure supply of correct parts or information, make note of the following identification numbers in the spaces provided: GENERATOR SET MODEL, SPEC, and SERIAL numbers are found on the nameplate attached to the generator set. Model No. Specification No. Serial No. Introduction Service Assistance Use the wiring diagram cross-reference to determine the correct wiring diagrams. All information in this publication represents data available at time of print. Kohler Co. reserves the right to change this literature and the products represented without incurring obligation. GENERATOR SET ACCESSORIES An alternate nameplate inside the junction box identifies factory-installed generator set accessories. Accessory Nos. ENGINE The engine serial number is found on the engine nameplate. Engine Serial No. TP /96 Introduction i
4 At the time of print, this manual applied to the model numbers and specification (spec) numbers following. On occasion this manual may be applicable to specs not listed below, such as when similar new specs are created prior to the updated reprint or in cases where the manual is deemed an acceptable substitute for a manual under development. Wiring Diagrams Use the Wiring Diagram Cross-Reference to determine the correct version number for a given model number and spec number. Find that version number in the Controller Wiring Diagrams Reference and locate the wiring diagrams corresponding to the generator set s controller type. Wiring diagram pages are in numerical sequence by the numeric part of the alphanumeric part number. Wiring Diagram Cross-Reference Model No. Spec. No. Wiring Diagram Version No. 200ROZD (1, 2)* 230ROZD (1, 2)* 250ROZD (1, 2)* 275ROZD (1, 2)* 300ROZD (1, 2)* * Use version 1 for serial no. below Use version 2 for serial no and above. ii Introduction TP /96
5 Controller Wiring Diagrams Reference Controller Description ( ROZD) Version 1 Pg Version 2 Pg Microprocessor, Decision-Maker 3+and Decision-Maker 3 Controller Point-to-Point Wiring Diagram Standard G B 18 Oversize E A 19 Schematic Diagram 1ph/3ph ADV-5618-E 1 ADV-6002-C 5 3ph/600V ADV-5619-J 2 ADV-6004-C 6 Microprocessor Controller Accessory Connections Accessories A-M A-E 16 Remote Annunciator Kit 10-Relay B-M 8-14-Relay C-D B-C 17 Engine Gauge Box for Paralleling Controller (Switchgear) Point-to-Point Wiring Diagram Sheet 1 Sheet 2 Sheet 3 Sheet 4 NOTE: A-H B-G C-G D-G A-H B-G C-G D-G Schematic Diagram ADV-5727A-C 3 ADV-5727A-C 3 Accessories ADV-5727B-B 4 ADV-5727B-B 4 Version 1 uses the Microprocessor Decision-Maker 3 controller. Version 2 uses the Microprocessor Decision-Maker 3+ controller TP /96 Introduction iii
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7 Microprocessor Controller, Schematic Diagram, 1 ph/3 ph, ADV-5618-E TP /96 Wiring Diagrams 1
8 Microprocessor Controller, Schematic Diagram, 3 ph/600 V, ADV-5619-J 2 Wiring Diagrams TP /96
9 Engine Gauge Box for Paralleling Controller (Switchgear), Schematic Diagram, ADV-5727A-C TP /96 Wiring Diagrams 3
10 Engine Gauge Box for Paralleling Controller (Switchgear), Accessories, ADV-5727B-B 4 Wiring Diagrams TP /96
11 Microprocessor Controller, Schematic Diagram, 1 ph/3 ph, ADV-6002-C TP /98 MP /96 TP /96 Wiring Diagrams 5
12 Microprocessor Controller, Schematic Diagram, 3 ph/600 V, ADV-6004-C 6 Wiring Diagrams TP /96
13 Microprocessor Controller Accessory Connections, Accessories, A-M TP /96 Wiring Diagrams 7
14 Microprocessor Controller, Remote Annunciator Kit, 10-Relay, B-M 8 Wiring Diagrams TP /96
15 Microprocessor Controller, Remote Annunciator Kit, 14-Relay, C-D TP /96 Wiring Diagrams 9
16 Engine Gauge Box for Paralleling Controller, Point-to-Point Wiring Diagram, Sheet 1, A-H 10 Wiring Diagrams TP /96
17 Engine Gauge Box for Paralleling Controller, Point-to-Point Wiring Diagram, Sheet 2, B-G TP /96 Wiring Diagrams 11
18 Engine Gauge Box for Paralleling Controller, Point-to-Point Wiring Diagram, Sheet 3, C-G 12 Wiring Diagrams TP /96
19 Engine Gauge Box for Paralleling Controller, Point-to-Point Wiring Diagram, Sheet 4, D-G TP /96 Wiring Diagrams 13
20 Microprocessor Controller, Point-to-Point Wiring Diagram, Oversize, E 14 Wiring Diagrams TP /96
21 Microprocessor Controller, Point-to-Point Wiring Diagram, Standard, G TP /96 Wiring Diagrams 15
22 Microprocessor Controller Accessory Connections, Accessories, A-E 16 Wiring Diagrams TP /96
23 Microprocessor Controller Accessory Connections, Remote Annunciator Kit, 14-Relay, B-C TP /96 Wiring Diagrams 17
24 Microprocessor Controller, Point-to-Point Wiring Diagram, Standard, B 18 Wiring Diagrams TP /96
25 Microprocessor Controller, Point-to-Point Wiring Diagram, Oversize, A TP /96 Wiring Diagrams 19
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27
28 KOHLER CO. Kohler, Wisconsin Phone , Web site Fax (U.S.A. Sales), Fax (International) For the nearest sales and service outlet in U.S.A. and Canada Phone TP /96e Kohler Co., 1996, All rights reserved. Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore Phone (65) , Fax (65)
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