Imagine the Result. Bandeirantes Landfill Gas to Energy Project (BLFGE)
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1 Imagine the Result Monitoring Period: 01/01/007 to 30/06/007 São Paulo, November 8th, 007
2 Clean Development Mechanism Bandeirantes Landfill Gas to Energy Project (BLFGE) 4 th Verification Monitoring Period: 01/01/007 to 30/06/007 Biogás Energia Ambiental SA São Paulo November 8 th, 007
3 Table of Contents 1. General Project Activity and Monitoring Information Title and Registration Number of the Project Activity Short Description of the Project Activity: Real Project Implementation Changes against the PDD Monitoring Period Methodology applied to the project activity Baseline methodology Monitoring methodology Changes since last verification Resolution of CARs and FARs from the previous Verifications Person(s) responsible for the preparation and submission of the monitoring report...6. Key monitoring activities according to the monitoring plan Monitoring equipment Before the change in the lay-out After the change in the lay-out Involvement of Third Parties Data collection (accumulated data for the monitoring period) List of fixed default values List of variables Data concerning GHG emissions of the project activity Data concerning GHG emissions of the baseline Data concerning leakage Special event log Quality assurance and quality control measures Documented procedures and management plan Roles and responsibilities Trainings Calculation of GHG emission reductions Table providing the formulas used Description and consideration of measurement uncertainties and error propagation Gas to Flares Gas to the Power House GHG emission reductions Summary of the emissions reductions Page i
4 List of Figures Figure 1.1. Bandeirantes Landfill Cells...1 Figure 1.. Degassing Station (A) and Power Plant (B)... Figure 1.3. Compressors (blue) and dryers (metal)... Figure 1.4. Turbine Flow-meter...3 Figure 1.5. Generators used to produce electricity...3 Figure 1.6. Flare used to destroy the surplus gas collected...3 Figure 1.7. PLC Controlling System panel...4 Annexes Annex I. Analysis of Content in the exhaust gas... A Annex II. Location of the new measuring equipment... E Annex III. Changes in the lay-out... F Page ii
5 Glossary CDM CDM-EB PDD CER GHG GWP CH 4 EF Clean Development Mechanism Clean Development Mechanism Executive Board Project Design Document Certified Emission Reduction Greenhouse Gas Global Warming Potential Grid CO Electricity Emission Factor Page iii
6 1. General Project Activity and Monitoring Information 1.1. Title and Registration Number of the Project Activity, Registration Number Short Description of the Project Activity: is a project designed to explore the landfill gas produced in Bandeirantes landfill, one of the biggest landfills in Brazil. This landfill is located in the metropolitan region of São Paulo, Brazil s biggest city and financial center of the country. With an estimated population of around 10 million citizens in 000, São Paulo generates nearly tons of waste daily. Bandeirantes Landfill Gas to Energy Project (BLFGE) s goal is to explore the gas produced in Bandeirantes landfill, using it to generate electricity Real Project Implementation Bandeirantes landfill is divided into 5 cells, named AS-1, AS-, AS-3, AS-4 and AS-5. The former 3 are the oldest ones, which operated from 1978 until Bandeirantes Landfill Gas to Energy Project (BLFGE) has since its start been extracting gas from the newest cells, where there is still waste being disposed. Two main units can be detached: the degassing stations and the power plant. Figure 1.1. Bandeirantes Landfill Cells The degassing stations are responsible for extracting the landfill gas from the landfill and transport it to the gas engines in the power plant. During the transportation, the gas goes through a treatment to allow its use as fuel for energy generation. Other functions of the Page 1
7 degassing stations are: drying landfill gas by gas coolers; and measuring and analyzing the quantity and quality of the landfill gas for safety, process and operating purposes. B A B A Figure 1.. Degassing Station (A) and Power Plant (B) The landfill gas cools down when transported from the landfill, resulting in a condensate. This is drained to condensate shafts, placed nearby the gas pipes. Once in the degassing stations, the landfill gas has to be cooled again to remove moisture. This is a very important step in the gas treatment process, since the condensate, which contains silicium components, could block the gas pipes and also damage the gas engines, due to the silicium. After this step, the gas is heated again through a second heat exchanger, or economizer, to a temperature of around 5ºC, far enough from the dew point of 4 o C to avoid further condensation. Considering demoisturing is fundamental for the energy generation, as per the reasons mentioned in the previous paragraph, a demister has been installed for extra-safety reasons. The demister is a stainless steel high density filter which separates liquid particles (small amounts of condensate) from the landfill gas. This liquid is to be drained off to a condensate shaft as well. The blowers are used for transportation of the landfill gas from the landfill to the gas engines, under correct suction and pre-pressure. Capacity and pressure are adjusted through frequency controlled electromotors. Moreover, the blowers are equipped with all the necessary safety equipment, including a noise reducing housing. Figure 1.3. Compressors (blue) and dryers (metal) Page
8 On the pressure side of the degassing station, all kinds of gas analyzing and gas measuring instruments are present. These instruments are very important for safety, process and operating purposes. After the described treatment, analyzing and measurement, the landfill gas is transported as a fuel to the gas engines. These drive electrical generators in order to generate electrical power. An occasional surplus of the landfill gas can be burned off by the flares. Figure 1.4. Turbine Flow-meter Figure 1.5. Generators used to produce electricity Figure 1.6. Flare used to destroy the surplus gas collected The whole process is controlled by an electrical control system. This control system is provided with a PLC (Programmable Logical Controller). All the measured process signals are processed by the PLC to output signals for the gas-coolers, blowers, flares and gas-engines. Also the system counts on a SCADA system (process visualization on a personal computer). With this system it is possible to control and monitor the installation at a distance, including through the internet. Page 3
9 Figure 1.7. PLC Controlling System panel For electricity generation, a total of 4 Caterpillar engines, nominal capacity of 95 kw, model 3516 A were installed. They will burn the gas and generate energy, which is to be sent to Eletropaulo s the electric distributor supplying São Paulo metropolitan region grid. This electricity will in fact not be commercialized directly; it will supply Unibanco s branches over São Paulo state Changes against the PDD The changes made against the presented in the registered PDD are: Installation of 4 new flow-meters to measure the gas flow to the power house (please refer to Annex II); periodical monitoring of methane content in the exhaust flare gas, made by a specialized company on gas analysis; changes in the gas station s lay-out (please refer to Annex III). This change was necessary in order to adapt the gas station to treat an increase of landfill gas collected (average Nm 3 /h) Monitoring Period The monitoring period is from 01/01/007 to 30/06/ Methodology applied to the project activity Baseline methodology The baseline applied to this project activity is ACM0001 version : Consolidated baseline methodology for landfill gas project activities Monitoring methodology The monitoring methodology applied to this project activity is ACM0001 version : Consolidated monitoring methodology for landfill gas project activities. Page 4
10 1.7. Changes since last verification The major changes from the last verification are the installation of 4 new flow-meters to measure the gas flow to the power house (as mentioned in 1.4) and a change in the gas station s lay-out (as mentioned in 1.4) Resolution of CARs and FARs from the previous Verifications The following table presents the issues raised during the last Verificat and their resolutions: TYPE OF ISSUE RAISED RESOLUTION Forward Action Request #4 (Verification Report N o Version, amended according to EB meetings 6, 7 and 8, from 05/0/007): Biogás is already developing the procedures to implement such Program. The on-site audit is scheduled to October/007. Standard procedures for CDM activities within Bandeirantes LFGTE project are necessary. They could be part of the upcoming ISO 9001:000 implementation. A delay of ISO implementation could lead to the same errors in the next verification activity. Procedures should include: - Document Control - Data safety measures (backup and sabotage) - Monitoring Report Preparation (frequency, responsibilities, crosschecking measures, legal binding signature in monitoring reports,etc.) - Data Spreadsheets - Error management (including software errors, material errors, etc.) Corrective Action Request #1 (Verification Report Version 1, from 30/03/007): Project Proponent should explain how this data was recovered from the logger until they have a procedure to reduce errors in this operation. This means an internal audit of data collected. Forward Action Request #1 (Verification Report Version 1, from 30/03/007): The company responsible for the system automation identified that the problem was the competition between the PLC and the anti-virus and suggested the installation of an exclusive computer to the PLC, without internet access. Also, the internal procedure was strengthed. As requested, the data from the new flowmeters are available on items.1.1 and.1. of the Monitoring Report. Given that the technical arguments for calculation of LFG to Energy flow by the difference between LFG to flare flow and total LFG flow are reasonable, also taking into Page 5
11 account uncertainties of measurements, results could be considered acceptable for this opportunity again. For the next verification the project proponent should include the new measures (manually and by PLC), considering the data obtained by the difference between LFG to Flare flow and total LFG flow, mentioning in the 4th Monitoring Report, the date in which the 4 new Flow meters come in operation, thus reflecting in the calculations. Raw data should be shown. This will be part of the next verification activity (4th). Forward Action Request (Verification Report Version 1, from 30/03/007): In the next verification, Project Proponent should evidence the certificates from Pressure, Temperature and Logger installation related to the new equipment (flow meters to the Powerhouse). All documents were presented to the Verification Team, during the on-site audit Person(s) responsible for the preparation and submission of the monitoring report This monitoring report was developed and reviewed by: Eduardo Cardoso Filho ARCADIS Tetraplan S/A Avenida Nove de Julho, 5966 Térreo São Paulo SP Brazil CEP: Phone/Fax: + 55 (11) eduardo@tetrapan.com.br Antônio Carlos Delbin Biogás Energia Ambiental Rua Mogeiro, 1510 São Paulo SP Brazil CEP: Phone/Fax: + 55 (11) delbin@biogas-ambiental.com.br Page 6
12 . Key monitoring activities according to the monitoring plan.1. Monitoring equipment The following equipment are used to monitor the operation of the project and to monitor the Emission Reduction.1.1. Before the change in the lay-out Degassing Station 1 - Flow-meter FIR Flow-meter FIR Flow-meter FIR Flow-meter FIR Analyzer 7 - Flow-meter FIR Flare Efficiency 8 - Flow-meter FIR Flow-meter FIR100 (Total Gas Collected) Variable Type of Equipment Manufacturer Model Error (+/- %) Gas Flow Flow Meter Instromet SM-RI X K 0,600 Temperature Temperature Transmiter Instromet model 333-H 0,100 Pressure Pressure Transmiter Instromet model 333-H 0,100 Page 7
13 Flow-meter FIR00 (Gas sent to Flares) Variable Type of Equipment Manufacturer Model Error (+/- %) Gas Flow Flow Meter Instromet SM-RI X K 0,600 Temperature Temperature Transmiter Instromet model 333-H 0,100 Pressure Pressure Transmiter Instromet model 333-H 0,100 3 Analyzer Variable Type of Equipment Manufacturer Model Error (+/- %) Analyzer Analyzer Panel NUK BINOS 100 1,000 4 Exhaust Gas Concentration Analysis made by specialized company (reports are available in Annex 1). 5 Flow-meter FIR300 (Gas sent to the Power House) Variable Type of Equipment Manufacturer Model Error (+/- %) Gas Flow Flow Meter Instromet SM-RI X K 0,770 Temperature Temperature Transmiter Instromet model 333-H 0,0500 Pressure Pressure Transmiter Instromet model 333-H 0, Flow-meter FIR400 (Gas sent to the Power House) Variable Type of Equipment Manufacturer Model Error (+/- %) Gas Flow Flow Meter Instromet SM-RI X K 0,5960 Temperature Temperature Transmiter Instromet model 333-H 0,0500 Pressure Pressure Transmiter Instromet model 333-H 0, Flow-meter FIR500 (Gas sent to the Power House) Variable Type of Equipment Manufacturer Model Error (+/- %) Gas Flow Flow Meter Instromet SM-RI X K 0,8100 Temperature Temperature Transmiter Instromet model 333 0,0500 Pressure Pressure Transmiter Instromet model 333 0, Flow-meter FIR600 (Gas sent to the Power House) Variable Type of Equipment Manufacturer Model Error (+/- %) Gas Flow Flow Meter Instromet SM-RI X K 0,630 Temperature Temperature Transmiter Instromet model 333-H 0,0500 Pressure Pressure Transmiter Instromet model 333-H 0,4440 Page 8
14 Power House Variable Type of Equipment Manufacturer Model Error (+/- %) Electricity Dispathced Electricity Meter Merlin Gerin CM CM , After the change in the lay-out 1 Flow-meter FIR-100 Flow-meter FIR-00 3 Analyzer 4 Flare Efficiency 5 Flow-meter FIR Flow-meter FIR Flow-meter FIR Flow-meter FIR Flow-meter FIR The equipment from 1 to 8 are the same previously presented. The new equipment 9 is a flowmeter with the following characteristics: 9 Flow-meter FIR700 (Gas sent to Flare F00) Variable Type of Equipment Manufacturer Model Error (+/- %) Gas Flow Flow Meter TZ G , Involvement of Third Parties BFLGE has two third parties involved: Specialized company on gas analysis: As the analysis of methane concentration in the exhaust gas is made periodically, Biogás hired TASQA, a national and certified laboratory, to developed the analysis. The collection was made on 30/11/006 and /03/007 Page 9
15 Sotreq: Sotreq is the company that produces the electricity in ICEs, using the gas from the landfill. Sotreq is responsible to monitor the electricity displaced to the local grid. The amount of electricity dispatched is monitored by Sotreq s PLC and by Biogás s PLC... Data collection (accumulated data for the monitoring period)..1. List of fixed default values Global Warming Potential of CH 4 (GWP CH4 ) = 1 tco e/tch 4 ; Emission Factor of the S-SE-CO Brazilian Grid (EF) = 0,677 tco e/mwh; Destruction in the Baseline = 0% of total gas collected; Density of, at STP (D CH4 ) = 0, tons/m 3... List of variables Q biogas, collected = amount of biogas collected from the landfill (Nm 3 ) Q biogas, flares = amount of biogas sent to flares (Nm 3 ) Q biogas, power house = amount of biogas sent to the power house (Nm 3 ) % CH4 = percentage of methane in the biogas (% volume); EG y = amount of electricity dispatched to the grid (MWh); FE = Flare Efficiency (calculated using data from methane sent to flares and methane content in the exhaust gas)..3. Data concerning GHG emissions of the project activity As BLFGE does not consume electricity that are not taken account in the Net Electricity value, PE y = Data concerning GHG emissions of the baseline The following table presents the collected data from the period 01/01/007 to 30/06/007, divided in three parts: a) Part 1: form 01/01/007 to 31/01/007 degassing station operating with one flow-meter to measure the total gas collected and one flow-meter to measure the gas sent to the flares F100 and F00. b) Part : from 01/0/007 to 31/05/007 degassing station operating with four flow-meters to measure the gas to the power house and one flow-meter to measure the gas sent to the flares F100 and F00. c) Part 3: from 01/06/007 to 30/06/007 after the change in the lay-out, the degassing station began to operate with one flow-meter to measure the gas sent to each one of the flares and four flow-meters to measure the gas sent to the power house. Page 10
16 a) Part 1 DAY LFG Collected (Nm3) COLLECTING SYSTEM FLARING SYSTEM ELECTRICITY GENERATION (%) Collected (N.m³) sent to Flares (Nm³) Flare Efficiency (%) Destroyed (Nm³) Destroyed in the Power House (Nm³) Eletricity Exported (MWh) 1/1/ , , ,984 99, , , ,6800 /1/ , , ,863 99, , , ,0700 3/1/ , , ,553 99, , , ,7800 4/1/ , , , , , , ,9900 5/1/ , , , , , , ,3400 6/1/ , , ,769 99, , , ,100 7/1/ , ,11 7.5, , , , ,1000 8/1/ , , , , , ,753 99,3900 9/1/ , , , , , , , /1/ , , , , , , , /1/ , , , , , , ,843 1/1/ , , ,031 99, , ,800 34, /1/ , , , , , , ,300 14/1/ , , , , , ,605 39, /1/ , , ,557 99, , , , /1/ , , ,188 99, , , , /1/ , , ,190 99, , , , /1/ , , , , , , , /1/ , , ,438 99, , , ,7800 0/1/ , , ,709 99, , , ,7400 1/1/ , , ,159 99, , , ,7000 /1/ , , , , , , ,8300 3/1/ , , , , , , ,5000 Page 11
17 DAY LFG Collected (Nm3) COLLECTING SYSTEM FLARING SYSTEM ELECTRICITY GENERATION (%) Collected (N.m³) sent to Flares (Nm³) Flare Efficiency (%) Destroyed (Nm³) Destroyed in the Power House (Nm³) Eletricity Exported (MWh) 4/1/ , , , , , , ,7100 5/1/ , , , , , , ,400 6/1/ , , ,185 99, , , ,4000 7/1/ , , , , , , ,1000 8/1/ , , ,733 99, , , ,4100 9/1/ , , , , , , , /1/ , , , , , , , /1/ , , , , , , ,1800 DAY b) Part : LFG Collected (Nm3) COLLECTING SYSTEM FLARING SYSTEM ELECTRICITY GENERATION (%) Collected (N.m³) sent to Flares (Nm³) Flare Efficiency (%) Destroyed (Nm³) FIR300 (Nm³) FIR400 (Nm³) FIR500 (Nm³) FIR600 (Nm³) Eletricity Exported (MWh) 01/0/ , , ,490 99, , , , , , ,0500 0/0/ , , ,354 99, , , , , , , /0/ , , , , , , , , ,89 393, /0/ , , , , , , , , , , /0/ , , , , , , , , , ,00 06/0/ , , , , , , , , , ,600 07/0/ , , , , , , , , , ,000 08/0/ , , ,988 99, , , , , , , /0/ , , , , , , , , , , /0/ , , , , , , , , , , /0/ , , , , , , , , , ,8100 1/0/ , , ,631 99, , , , , , ,3400 Page 1
18 DAY LFG Collected (Nm3) COLLECTING SYSTEM FLARING SYSTEM ELECTRICITY GENERATION (%) Collected (N.m³) sent to Flares (Nm³) Flare Efficiency (%) Destroyed (Nm³) FIR300 (Nm³) FIR400 (Nm³) FIR500 (Nm³) FIR600 (Nm³) Eletricity Exported (MWh) 13/0/ , , ,516 99, , , , , , , /0/ , , , , , , , , , , /0/ , , ,913 99, , , , , ,69 416,400 16/0/ , , , , , , , , , , /0/ , , , , , , , , , , /0/ , ,668.69,641 99, , , , , , , /0/ , , , , , , , , , ,400 0/0/ , , , , , , , , , ,6900 1/0/ , ,75.390, , , , , , , ,700 /0/ , , ,711 99, , , , , , ,6000 3/0/ , , , , , , , , , ,3700 4/0/ , , ,05 99, , , , , , ,9000 5/0/ , , , , , , , , , ,9000 6/0/ , , , , , , , , , ,500 7/0/ , , , , , , , , , ,6500 8/0/ , , , , , , , , , , /03/ , , , , , , , , , ,9300 0/03/ , , , , , , , , , , /03/ , , , , , , , , , , /03/ , , , , , , , , , ,600 05/03/ , , , , , , , , , , /03/ , , , , , , , , , , /03/ , , , , , , , , ,99 393, /03/ , , , , , , , , , ,6000 Page 13
19 DAY LFG Collected (Nm3) COLLECTING SYSTEM FLARING SYSTEM ELECTRICITY GENERATION (%) Collected (N.m³) sent to Flares (Nm³) Flare Efficiency (%) Destroyed (Nm³) FIR300 (Nm³) FIR400 (Nm³) FIR500 (Nm³) FIR600 (Nm³) Eletricity Exported (MWh) 09/03/ , , , , , , ,896.54, , , /03/ , , ,74 99, , , , , , , /03/ , , ,449 99, , , , , , ,8100 1/03/ , ,849 96, , , , , , , , /03/ , , ,381 99, , , , , , , /03/ , , ,153 99, , , , , , ,500 15/03/ , , ,074 99, , , , , , , /03/ , , ,404 99, , , , , , , /03/ , , ,058 99, , , , , , , /03/ , , ,349 99, , , , , , , /03/ , , ,613 99, , , , , , ,3400 0/03/ , , , , , , , , , ,500 1/03/ , , , , , , , , ,85 41,3800 /03/ , , , , , , , , ,136 41,700 3/03/ , , , , , , , , , ,8500 4/03/ , , , , , , , , , ,7600 5/03/ , , , , , , , , , ,5600 6/03/ , , , , , , , , ,577 35,5900 7/03/ , , , , , , , , , ,3500 8/03/ , , , , , , , , , ,1700 9/03/ , , , , , , , , , , /03/ , , , , , , , , , , /03/ , , , , , , , , , , /04/ , , , , , , , , , ,3850 Page 14
20 DAY LFG Collected (Nm3) COLLECTING SYSTEM FLARING SYSTEM ELECTRICITY GENERATION (%) Collected (N.m³) sent to Flares (Nm³) Flare Efficiency (%) Destroyed (Nm³) FIR300 (Nm³) FIR400 (Nm³) FIR500 (Nm³) FIR600 (Nm³) Eletricity Exported (MWh) 0/04/ , , , , , , , , , , /04/ , , ,184 99, , , , , , , /04/ , , , , , , , , , , /04/ , , , , , , , , ,91 404, /04/ , , , , , , , , , , /04/ , , ,347 99, , , , , ,087 35, /04/ , , ,564 99, , , , , , , /04/ , , , , , , , , , , /04/ , , , , , , , , , , /04/ , , , , , , , , , ,8400 1/04/ , , ,459 99, , , , , , , /04/ , , , , , , , , , ,100 14/04/ , , , , , , , , , ,600 15/04/ , , , , , , , , ,85 407, /04/ , , , , , , , , ,8980 4, /04/ , , , , , , , , , , /04/ , , ,905 99, , , , , , , /04/ , , ,795 99, , , , , , ,100 0/04/ , , ,674 99, , , , , , ,800 1/04/ , , ,00 99, , , , , , ,800 /04/ , , ,619 99, , , , , , ,3400 3/04/ , , , , , , , , , ,800 4/04/ , , , , , , , , , ,1000 5/04/ , , ,113 99, ,09 9.8, , , , ,3900 Page 15
21 DAY LFG Collected (Nm3) COLLECTING SYSTEM FLARING SYSTEM ELECTRICITY GENERATION (%) Collected (N.m³) sent to Flares (Nm³) Flare Efficiency (%) Destroyed (Nm³) FIR300 (Nm³) FIR400 (Nm³) FIR500 (Nm³) FIR600 (Nm³) Eletricity Exported (MWh) 6/04/ , , , , , , , , ,183 40,900 7/04/ , , , , , , , , , ,9400 8/04/ , , , , , , , , , ,4000 9/04/ , , , , , , , , ,63 464, /04/ , , , , , , , , ,41 404, /05/ , , , , , , , , ,875 37,3400 0/05/ , , ,887 99, , , , , , , /05/ , , ,74 99, , , , , , , /05/ , , ,107 99, , , , , , , /05/ , , , , , , , , , , /05/ , , ,840 99, , , , , , , /05/ , , , , , , , , , , /05/ , , , , , , , , , , /05/ , , ,914 99, , , , , , , /05/ , , , , , , , , , , /05/ , , , , , , , , , ,4900 1/05/ , , ,719 99, , , , , ,465 43, /05/ , , , , , , , , , , /05/ , , ,988 99, , , , , , , /05/ , , ,106 99, , , , , , ,900 16/05/ , , , , , , , , , , /05/ , , , , , , , , , , /05/ , , , , , , , , , , /05/ , , , , , , , , , ,6300 Page 16
22 DAY LFG Collected (Nm3) COLLECTING SYSTEM FLARING SYSTEM ELECTRICITY GENERATION (%) Collected (N.m³) sent to Flares (Nm³) Flare Efficiency (%) Destroyed (Nm³) FIR300 (Nm³) FIR400 (Nm³) FIR500 (Nm³) FIR600 (Nm³) Eletricity Exported (MWh) 0/05/ , , , , , , , , ,16 405,3400 1/05/ , , ,74 99, , , , , , ,100 /05/ , , , , , , , , , ,1000 3/05/ , , ,384 99, , , , , , ,9400 4/05/ , , , , , , , , , ,600 5/05/ , , , , , , , , , ,0300 6/05/ , , , , , , , , ,6655 4,4500 7/05/ , , , , , , , , , ,5100 8/05/ , , ,359 99, , , , , ,769 41,8600 9/05/ , , , , , , , , ,1104 8,400 30/05/ , , , , , , , , , , /05/ , , , , , , ,5 3.58, ,46 405,7000 DAY C) Part 3 COLLECTING SYSTEM FLARE F00 FLARE F100 ELECTRICITY GENERATION LFG Collected (%) (Nm3) Collected (N.m³) FIR700 (Nm³) F00 Efficiency (%) Destroyed (Nm³) FIR00 (Nm³) F100 Efficiency (%) Destroyed (Nm³) 01/06/ , , , , , , , , , , , , ,0600 0/06/ , , , , , ,563 99, , , , , , ,100 03/06/ , , ,805 99, , ,414 99, , , , , , , /06/ , , , , , , , ,9936 0, , , , , /06/ , , , , , , , , , , , , , /06/ , , , , , ,630 99, , , , , ,063 33,6600 FIR300 (Nm³) FIR400 (Nm³) FIR500 (Nm³) FIR600 (Nm³) Eletricity Exported (MWh) 07/06/ , , , , , , , , , , , , ,4600 Page 17
23 DAY COLLECTING SYSTEM FLARE F00 FLARE F100 ELECTRICITY GENERATION LFG Collected (%) (Nm3) Collected (N.m³) FIR700 (Nm³) F00 Efficiency (%) Destroyed (Nm³) FIR00 (Nm³) F100 Efficiency (%) Destroyed (Nm³) 08/06/ , , , , , , , , , , , , ,100 09/06/ , , ,577 99, , ,055 99, , , , , , ,800 10/06/ , , , , , , , , , , , ,611 48, /06/ , , ,69 99, , , , , , , , , ,0900 1/06/ , , , , , , , , , , , , , /06/ , , , , , , , , , , , , , /06/ , , , , , , , , , , , , , /06/ , , , , , , , , , , , , , /06/ , , , , , , , , , , , ,647 47, /06/ , , ,957 99, ,910.36, , , , , , , , /06/ , , , , , , , , , , , , ,700 19/06/ , , , , , , , , , , , , ,1100 0/06/ , , , , , , , , , , , , ,3600 1/06/ , , ,537 99, , ,957 99, , , , , , ,1600 /06/ , , , , , , , , , , , , ,900 3/06/ , , , , , ,940 99, , , , , , ,0700 4/06/ , , ,353 99, , , , , , , , ,010 69,4400 5/06/ , , ,537 99, , , , , , , , , ,0000 6/06/ , , , , , , , , , , , , ,3500 7/06/ , , , , , ,678 99, , , , , ,16 47,4400 8/06/ , , , , , , , , , , , , ,1000 9/06/ , , ,673 99, , , , , , , , , ,8700 FIR300 (Nm³) FIR400 (Nm³) FIR500 (Nm³) FIR600 (Nm³) Eletricity Exported (MWh) 30/06/ , , , , , , , , , , , ,0696 4,3000 Page 18
24 Obs 1: Flare Efficiency from 01/01/007 to 31/03/007 was calculated using TASQA s analysis made on December/006. Obs : Flare Efficiency from 01/04/007 to 30/06/007 was calculated using TASQA s analysis made on March/007. Page 19
25 ..5. Data concerning leakage According with ACM0001 version 0, no leakage needs to be considered..3. Special event log As for the table of..4: From 01/01/007 to 31/01/007, the gas sent to the power house was calculated as the difference between the total gas collected and the gas sent to the flares, minus a relative error; the flow-meters installed to measure the gas-flow to the power house were installed on 01/0/007. From this date to 31/03/007, the readings were made manually. After /04/007, the meters were connected to the PLC system and the readings have been made automatically. In 01/06/007, the lay-out of the Degassing Facility was changed in order to increase the gas collection demand (Please, refer to Annex III). The flow-meter FIR700 was installed in order to measure the gas sent to the flare F00 and the flow-meter FIR00 began to read only the flow to the flare F100. In 0/03/007, Bandeirantes Landfill stopped receiving municipal solid waste. Page 0
26 3. Quality assurance and quality control measures 3.1. Documented procedures and management plan Roles and responsibilities The following flow-chart represents the procedures and responsibilities on the monitoring of each parameter: a) Pressure Readings 1. Data Reading. Data Transmission 3. Data Registration 4. Equipment Calibration 5. Monitoring Report Type of Digital Manometer Location: Exit Collector TAG: PT603 Manufacturer: E+H Model: PMC 41 SN.: 5A Range: -400 to 400 mbar Every 5 seconds Type of Equipment Supervisory System Every 5 seconds Type of Equipment Supervisory System and SQL Database Every 5 minutes The manometer was delivered calibrated (September/004) Calibration Frequency Every 5 years Every week, Biogás (Antônio Carlos Delbin and Tiago Nascimento) send the data by to ARCADIS Tetraplan (Eduardo Cardoso Filho). ARCADIS Tetraplan is responsible for checking and developing the Monitoring Report. Page 1
27 b) Temperature Readings 1. Data Reading. Data Transmission 3. Data Registration 4. Equipment Calibration 5. Monitoring Report Type of Digital Termometer Location: Exit Collector TAG: TT804 Manufacturer: E+H Model: TST 10 S.N: 4613 Range: 0 to 100 o C Every 5 seconds Type of Equipment Supervisory System Every 5 seconds Type of Equipment Supervisory System and SQL Database Every 5 minutes The manometer was delivered calibrated (September/004) Calibration Frequency Every 5 years Every week, Biogás (Antônio Carlos Delbin and Tiago Nascimento) send the data by to ARCADIS Tetraplan (Eduardo Cardoso Filho). ARCADIS Tetraplan is responsible for checking and developing the Monitoring Report. c) Total Flow (FIR100) 1. Data Reading. Data Transmission 3. Data Registration 4. Equipment Calibration 5. Monitoring Report Type of Digital Flow-meter Location: Exit Collector TAG: FIR100 Manufacturer: Instromet Model: SM-RI-X-K S.N.: Range: m 3 /h Every 5 seconds Type of Equipment Supervisory System Every 5 seconds Type of Equipment Supervisory System and SQL Database Every 5 minutes The manometer was delivered calibrated (September/004) Calibration Frequency Every 5 years Every week, Biogás (Antônio Carlos Delbin and Tiago Nascimento) send the data by to ARCADIS Tetraplan (Eduardo Cardoso Filho). ARCADIS Tetraplan is responsible for checking and developing the Monitoring Report. Page
28 d) Flow to Flare F100 (FIR00) 1. Data Reading. Data Transmission 3. Data Registration 4. Equipment Calibration 5. Monitoring Report Type of Digital Flows-meter Location: Entrance of flares F100 TAG: FIR00 Manufacturer: Instromet Model: SM-RI-X-K S.N.: Range: m 3 /h Every 5 seconds Type of Equipment Supervisory System Every 5 seconds Type of Equipment Supervisory System and SQL Database Every 5 minutes The manometer was delivered calibrated (September/004) Calibration Frequency Every 5 years Every week, Biogás (Antônio Carlos Delbin and Tiago Nascimento) send the data by to ARCADIS Tetraplan (Eduardo Cardoso Filho). ARCADIS Tetraplan is responsible for checking and developing the Monitoring Report. e) Flow to the Power House (FIR300) 1. Data Reading. Data Transmission 3. Data Registration 4. Equipment Calibration 5. Monitoring Report Type of Digital flow-meter Location: entrance of the power house TAG: FIR300 Manufacturer: Instromet Model: VG083B6 Range: m 3 /h Every 5 seconds Type of Equipment Supervisory System Every 5 seconds Supervisory System and SQL Database Every 5 minutes The flow-meter was delivered calibrated (December/006) Calibration Frequency Every 5 years Every week, Biogás (Antônio Carlos Delbin and Tiago Nascimento) send the data by to ARCADIS Tetraplan (Eduardo Cardoso Filho). ARCADIS Tetraplan is responsible for checking and developing the Monitoring Report. Page 3
29 f) Flow to the Power House (FIR400) 1. Data Reading. Data Transmission 3. Data Registration 4. Equipment Calibration 5. Monitoring Report Type of Digital flow-meter Location: entrance of the power house TAG: FIR400 Manufacturer: Instromet Model: VG084B6 Range: m 3 /h Every 5 seconds Type of Equipment Supervisory System Every 5 seconds Supervisory System and SQL Database Every 5 minutes The flow-meter was delivered calibrated (December/006) Calibration Frequency Every 5 years Every week, Biogás (Antônio Carlos Delbin and Tiago Nascimento) send the data by to ARCADIS Tetraplan (Eduardo Cardoso Filho). ARCADIS Tetraplan is responsible for checking and developing the Monitoring Report. g) Flow to the Power House (FIR500) 1. Data Reading. Data Transmission 3. Data Registration 4. Equipment Calibration 5. Monitoring Report Type of Digital flow-meter Location: entrance of the power house TAG: FIR500 Manufacturer: Instromet Model: VG085B6 Range: m 3 /h Every 5 seconds Type of Equipment Supervisory System Every 5 seconds Supervisory System and SQL Database Every 5 minutes The flow-meter was delivered calibrated (December/006) Calibration Frequency Every 5 years Every week, Biogás (Antônio Carlos Delbin and Tiago Nascimento) send the data by to ARCADIS Tetraplan (Eduardo Cardoso Filho). ARCADIS Tetraplan is responsible for checking and developing the Monitoring Report. Page 4
30 h) Flow to the Power House (FIR600) 1. Data Reading. Data Transmission 3. Data Registration 4. Equipment Calibration 5. Monitoring Report Type of Digital flow-meter Location: entrance of the power house TAG: FIR600 Manufacturer: Instromet Model: VG086B6 Range: m 3 /h Every 5 seconds Type of Equipment Supervisory System Every 5 seconds Supervisory System and SQL Database Every 5 minutes The flow-meter was delivered calibrated (December/006) Calibration Frequency Every 5 years Every week, Biogás (Antônio Carlos Delbin and Tiago Nascimento) send the data by to ARCADIS Tetraplan (Eduardo Cardoso Filho). ARCADIS Tetraplan is responsible for checking and developing the Monitoring Report. i) Flow to Flare F00 (FIR700) 1. Data Reading. Data Transmission 3. Data Registration 4. Equipment Calibration 5. Monitoring Report Type of Digital flow-meter Location: after the miniblower TAG: FIR700 Manufacturer: TZ Model: G 1600 S.N.: Range: m 3 /h Every 5 seconds Type of Equipment Supervisory System Every 5 seconds Supervisory System and SQL Database Every 5 minutes The flow-meter was delivered calibrated (May/007) Calibration Frequency Every 5 years Every week, Biogás (Antônio Carlos Delbin and Tiago Nascimento) send the data by to ARCADIS Tetraplan (Eduardo Cardoso Filho). ARCADIS Tetraplan is responsible for checking and developing the Monitoring Report. Page 5
31 j) Concentration 1. Data Reading. Data Transmission 3. Data Registration 4. Equipment Calibration 5. Monitoring Report Type of Analyzer Location: Analyzer Room TAG: A100 Manufacturer: NUK Model: Binos 100-CH 4-O Range: O (0-1%) CH 4 (0-100%) Every 5 minutes Type of Equipment Supervisory System Every 5 minutes Type of Equipment Supervisory System and SQL Database Every 5 minutes Plant supervisor (monthly) The manometer was delivered calibrated (December/003) Calibration Frequency Weekly, with a standard gas certified by INMETRO Every week, Biogás (Antônio Carlos Delbin and Tiago Nascimento) send the data by to ARCADIS Tetraplan (Eduardo Cardoso Filho). ARCADIS Tetraplan is responsible for checking and developing the Monitoring Report. k) Flare Efficiency 1. Data Reading. Data Transmission 3. Data Registration 4. Equipment Calibration 5. Monitoring Report Type of According with APEX- EPA 18 Location: Manufacturer: Model: Range: Every 3 months Type of Equipment MS Excel spreadsheet NA Plant supervisor (every 3 months) Type of Equipment MS Excel spreadsheet NA Plant supervisor (every 3 months) NA Calibration Frequency NA Every 3 months, Biogás (Antônio Carlos Delbin and Tiago Nascimento) send the data by to ARCADIS Tetraplan (Eduardo Cardoso Filho). ARCADIS Tetraplan is responsible for checking and developing the Monitoring Report. Specialized company on gas analysis Page 6
32 3.1.. Trainings All training was supplied before the project s implementation and as verified during the 1 st verification. The following table presents the employees were hired during the Monitoring Period all of them received the proper training, as checked by the Verification Team Employee Function Admission Date Caio Takase Monitoring Supervisor 01/04/007 Juliana Gonçalez Justi Technical Assistant 01/05/007 Francisco Antonio dos Santos Assistant 14/05/007 Manoel Messias da Silva Filho Electric Operator 01/06/007 Page 7
33 4. Calculation of GHG emission reductions 4.1. Table providing the formulas used a) Part 1: From 01/01/007 to 31/01/007 Variable Description A Total methane sent to flares B Flare Efficiency C = A. (1-B) Total methane destroyed in the flares D Gas-flow error E Temperature error F Pressure error G Concentration error H = Total error from measuring equipment I = C. (1-H) Total methane corrected destroyed at the flares J Total methane sent to the electricity facility K = H + H Total errors of electricity s measurements L = J. (1-K) Total methane corrected destroyed at the electricity M = I + L Total methane destroyed in the period N = 0, Density of at the STPC O = M. N Total weight of methane destroyed P = 1 CO equivalency Q = O. P Total equivalent carbon R = 0% Baseline S = Q. (1-R) Total Liquid Carbon T Total electricity exported U Total electricity imported V = 0,677 Emission Factor W = (T U). V Total CO e from the energy export X = S + W TOTAL CREDITS DURING THE PERIOD b) Part : From 01/0/007 to 31/05/007: Variable Description A Total methane sent to flares B Flare Efficiency C = A. (1-B) Total methane destroyed in the flares D Gas-flow error Page 8
34 E F G H = I = C. (1-H) J FIRi 1 1 K FIRi 1 L FIRi 1 M FIRi 1 N FIRi O FIRi 1 = D + Temperature error Pressure error Concentration error + E + F G Total error from measuring equipment K F i LF i + M F i + P FIRi 1 = J FIRi. (1 O FIRi ) F i Total methane corrected destroyed at the flares flow measured by FIRi Gas-flow error of FIRi Temperature error of FIRi Pressure error of FIRi Concentration error + N Total measuring error from FIRi Q = P FIR300 + P FIR400 + P FIR500 + P FIR600 R = Q + I S = 0, T = R. S U = 1 V = T. U W = 0% X = V. (1-W) Y Z AA = 0,677 AB = (Y Z). AA AC = X + AB c) Part 3: From 01/06/007 to 30/06/007: A B C = A + B D E = C. (1-D) F G H I Variable Total methane corrected measured by FIRi Total methane corrected destroyed at the electricity Total methane destroyed in the period Density of at the STPC Total weight of methane destroyed CO equivalency Total equivalent carbon Baseline Total Liquid Carbon Total electricity exported Total electricity imported Emission Factor Total CO e from the energy export TOTAL CREDITS DURING THE PERIOD Description Total methane sent to flares measured by FIR700 Total methane sent to flares measured by FIR00 Total methane sent to flares Flare Efficiency Total methane destroyed in the flares Gas-flow error Temperature error Pressure error Concentration error 1 Obs: calculation made individually for each Flow-Meter (FIR300, FIR400, FIR500 and FIR600) Page 9
35 J = F + K = E. (1-J) L FIRi 1 M FIRi 1 N FIRi O FIRi 1 P FIRi 1 Q FIRi 1 = + G + H I Total error from measuring equipment L F i M F i + N F i + R FIRi 1 = L FIRi. (1 Q FIRi ) F i Total methane corrected destroyed at the flares flow measured by FIRi Gas-flow error of FIRi Temperature error of FIRi Pressure error of FIRi Concentration error + O Total measuring error from FIRi S = R FIR R FIR R FIR R FIR-600 T = S + K U = 0, V = T. U W = 1 X = V. W Y = 0% Z = X. (1-Y) AA AB AC = 0,677 AD = (AA AB). AC AE = Z + AD Total methane corrected measured by FIRi Total methane corrected destroyed at the electricity Total methane destroyed in the period Density of at the STPC Total weight of methane destroyed CO equivalency Total equivalent carbon Baseline Total Liquid Carbon Total electricity exported Total electricity imported Emission Factor Total CO e from the energy export TOTAL CREDITS DURING THE PERIOD To calculate the Flare Efficiency, the following formulae were applied: a) Calculate the volume of CH 4 sent to flares F i (Flow methane ), measured by the equipment FIR i : Flowmethane = Flow FIRi % 100 methane b) Calculate the volume of other gases (residual gases) sent to flares (Flow remaining ): Flow remaining = Flow FIRi Flow methane c) Calculate the total flow entering the flare F i (Flow Total ): Total methane ( Flowmethane airratio ) Flowremaining Flow = Flow + + Obs: calculation made individually for each Flow-Meter (F-300, F-400, F-500 and F-600) Page 30
36 d) Calculate the mass of methane in the exhaust gas (M methane ): CH4, Mmethane = FlowTotal 1000 eg e) Calculate the Flare Efficiency (FE): FE = ( Flow 0,714) methane ( Flow 0,714) methane M 1000 methane 100 TASQA was hired to make two analysis (in December/006 and March/007) and the results were: Flare December/006 March/007 F100,9 mg/nm 3 < 0,0 mg/nm 3 F00 4,0 mg/nm 3 < 0,0 mg/nm 3 To calculate the amount of methane destroyed during the period between 01/01/007 and 31/03/007, the flare efficiency considered calculated considering the analysis of 4,0 mg/nm 3, based on a conservative approach The flare efficiency considered during the period from 01/04/007 to 30/06/007 was calculated adopting an analisys equal to 0,0 mg/nm 3. Other parameters used to calculate the flare efficiency were: Measurement LFG Flow % F100 F00 F100 F00 December/ Nm 3 /h.340 Nm 3 /h 50,7% 50,0% March/ Nm 3 /h.350 Nm 3 /h 50,0% 49,9% 4.. Description and consideration of measurement uncertainties and error propagation The formulae used to calculate the error was (given specific error for each monitoring equipment, as presented on.1): εfir-i = ( ε ) + ( ε ) + ( ε ) + ( ε ) Gas Flor Temperature Pressure Analysis Page 31
37 4..1. Gas to Flares ε FIR 00 = 0,6 + 0,01 + 0, = 1,1633% After 01/06/007, the flow-meter FIR700 began to read the gas-flow to the flare F00 and the flow-meter FIR00 to read the gas-flow to the flare F100. The error of the FIR700 is calculated according with the formulae below: ε FIR700 = 0, , , ,000 = 1,035% 4... Gas to the Power House As the methane sent to the electricity production was not measured but calculated, from 01/0/007 to 31/01/007 a new error of the equipment was calculated, assuming that the same equipment as the one described above would be used. So, the error is calculated as: ε ε flow meter flow meter = = ε FIR00 1,166 + ε FIR00 + 1,166 = 1,6494% After 01/0/007 (when the new flow-meters were installed), the calculation have been made for each equipment, as presented below: ε FIR300 = 0,77 + 0, , ,000 = 1,65% ε FIR400 = 0, , , ,000 = 1,166% ε FIR500 = 0, , , ,000 = 1,340% ε FIR600 = 0,63 + 0, , ,000 = 1,65% 4.3. GHG emission reductions Using the table from item. and the step-by-step calculation of item 4.1 the values are inserted in the formulae as follows: a) Part 1: From 01/01/007 to 31/01/ tco e b) Part : From 01/0/007 to 31/05/ tco e c) Part 3: From 01/06/007 to 30/06/ tco e Page 3
38 4.3.. Summary of the emissions reductions Part 1 Part Part 3 TOTAL Total CO e from methane destroyed in flares Total CO e from electricity dispatched TOTAL CO e Page 33
39 Annex I. Analysis of Content in the exhaust gas During the Monitoring Period, two analysis of methane concentration were made: in December/006 and in March/007. The company responsible for these analysis was TASQA and the report are presented below: a) Flare F100 Analysis made on December/006 Page A
40 Analysis made on March/007 Page B
41 b) Flare F00 Analysis made on December /006 Page C
42 Analysis made on March/007 Page D
43 Annex II. Location of the new measuring equipment In 01/0/007, 4 (four) new flow-meters were installed in order to accomplish with the demands of FAR # from the Verification Report from 05 February 007. The pictures below present the location of those equipment, which were connected to the PLC on 01/03/007. The individual errors of each flow-meter were considered to calculate emission reductions. FIR500 FIR600 FIR300 Page E
44 Annex III. Changes in the lay-out On 01/06/007, a change in the lay-out was made in order to increase the gas collection capacity from Nm 3 /h to Nm 3 /h of biogas. A new collecting line was installed and the gas collected is measured by the flow-meter FIR700 and is sent exclusively to the flare F00. The pictures below present the new lay-out. The mini blower previously connected to the main pipeline will be connected directly to the flaring system the existing pipeline will be removed and a new pipeline and the new flow-meter FIR700 will be installed. The valve between the flares F100 and F00 will remain closed. Both flares F100 and F00 will be constantly operational. This valve will automatically open if necessary, according with an internal procedure PO-O16 (for example, when maintenance in the mini-blower is required). The readings from the new flow-meter will be made automatically and the monitoring will be made via the PLC system. Page F
45 Flares Valve Mini-blower View of the mini-blower, indicating the flares and one of the valves. Mini-blower Flow-meter View of the mini-blower, indicating the flow-meter. Page G
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