Medical Device Recall Report FY FY 2012
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1 Medical Device Recall Report FY FY 2012 Ann Ferriter Division of Analysis and Program Operations Office of Compliance Center for Devices and Radiological Health
2 Questions Why did FDA draft the Medical Device Recall Report? Why has the number of recalls increased since 2003? What types of devices are frequently recalled? And why? What is happening with Class I recalls? Can FDA reduce internal processing times?
3 WHY the report? FDA Case for Quality (August 2011) GAO report Medical Device Recalls (June 2011) FDASIA Section 605 (July 2012)
4 Medical Device Recalls 1,200 1, Class I Class II Class III Totals ,271 1,190
5 Reason #1 for Recall Increases Industry Growth Registered Establishments Medical Device Listings FY , ,618 FY , ,706 FY , ,875 FY , ,307 FY , ,441
6 Reason #2 for Recall Increases Device Specific Initiatives Addressed high risk and problematic device types across manufacturers AEDs Ventilators Infusion Pumps Radiation Safety
7 30 25 Number of recalls Ventilators Radiology AEDS Infusion pumps All
8 Reason #3 - FDA Inspections Recalls are reported voluntarily by manufacturers About 3,000 device firms are inspected each year How do inspections effect recalls?
9 Number of Recalls Reported by Firms with 21 CFR 806 Observations ~46 firms receive an 806 citation on a 483 each year Chart shows recalls for these 364 firms After getting dinged, recall reporting improves
10 Adjusted Recall Counts FY FY 2012
11 WHAT kind of devices? Cardiovascular Chemistry General Surgery General Hospital Orthopedics Radiology
12 Top 10 Procodes in 10 years Recalls Procode Product description Specialty 176 IYE ACCELERATOR, LINEAR, MEDICAL Radiology 153 LLZ SYSTEM, IMAGE PROCESSING, RADIOLOGICAL Radiology 130 FRN PUMP, INFUSION Gen Hospital 115 JAK SYSTEM, X-RAY, TOMOGRAPHY, COMPUTED Radiology 109 MKJ AUTOMATED EXTERNAL DEFIBRILLATORS Cardiovascular 106 GEI ELECTROSURGICAL, CUTTING & COAGULATION & ACCESSORIES Surgery 101 JJE ANALYZER, CHEMISTRY, FOR CLINICAL USE Chemistry 98 JQP CALCULATOR/DATA PROCESSING MODULE, FOR CLINICAL USE Chemistry 97 GKZ COUNTER, DIFFERENTIAL CELL Hematology 96 JWH PROSTHESIS, KNEE, PATELLOFEMOROTIBIAL, SEMI-CONSTRAINED Orthopedic
13 Recall Reasons
14 Top Recall Regulatory Violations Number Regulation Subpart Title Class I Class II Design controls and related subparts 703 1, Receiving, in-process, and finished device acceptance 204 1, Production and process controls and subparts Nonconforming product Process Validation Purchasing controls Device packaging Device labeling and related subparts Personnel Corrective and preventive action Class III
15 Software- related Software Software Change Control Software Design Design (manufacturing process) Sum % of all CDRH Recalls % % % % % Sum/Overall: %
16 Recalled device time on market 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% first 365 days 1 to 5 years 5 to 10 years 10 to 15 years >15 years
17 Foreign vs Domestic Reporting Figure 19: Proportion of Foreign and Domestic Manufacturer Registration and Recall US % of Mfg Registration Foreign % of Mfg Registration US Mfg % of Recalls Foreign Mfg % of Recalls FY % 51.6% 81.8% 18.2% FY % 52.4% 82.7% 17.3% FY % 53.3% 79.5% 20.5%
18 What about Class I recalls? Has FDA changed processes? Have manufacturers changed processes? Do devices pose more risk to the public?
19 Has the risk to patients changed? 100% Class I recalls and Deaths/Injuries 100% Class II recalls and Deaths/Injuries 80% 80% 60% 60% 40% 40% 20% 20% 0% % Class I w ithout Death or Injuries Class I w ith Injuries only, <5 Class I w ith Injuries only, >5 Class I w ith Death(s) - 75 total Class II w ithout Death or Injuries Class II w ith Injuries only, <5 Class II w ith Injuries only, >5 Class II w ith Death(s) - 2 total
20 Medical Specialty comparison Class I vs. Class II 90 Class I Class II 1, , Class I Class II 0 HO CV AN CH GU MI SU RA NE OP HE OR EN IM PM DE OB PA TX 0
21 Examples of Class I recall trends: ventilators and infusion pumps Aug- 13 Safety Alert Class III Class II Class I Aug- 13 Safety Alert Class III Class II Class I
22 Total Recall Times Year Number of Recalls Phase I - Firm awareness to District awareness (mean days) Phase II - District awareness until recommendation sent to CDRH (mean days) Phase III - CDRH receipt to classification and posting (mean days) Phase I - III total recall days to posting (mean days) FY FY2011 1, FY2012 1,
23 On Time Rates FDA Track
24 Termination Times - CDRH
25 Report conclusions Recalls increased, mostly due to industry growth, enhanced reporting and specific device type initiatives As demonstrated in device initiative work, FDA and industry can work together to improve device safety for all patients and consumers Analyzing recall data can inform and support pre/postmarket activities and guide resources as well as provide outreach for external stakeholders FDA has improved recall process times and communications in spite of increasing numbers
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