TECHNICAL MANUAL UNIT, DIRECT SUPPORT, GENERAL SUPPORT AND DEPOT LEVEL MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST

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1 *ARMY TM P TECHNICAL MANUAL UNIT, DIRECT SUPPORT, GENERAL SUPPORT AND DEPOT LEVEL MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST GENERATOR SET, DIESEL ENGINE DRIVEN, TACTICAL SKID MTD 5 KW, 1 PHASE -2 WIRE, 1 PHASE -3 WIRE, 3 PHASE -4 WIRE, 120, 120/240 AND 120/208 VOLTS DOD MODEL CLASS HERTZ NSN MEP-002A UTILITY *This manual supersedes TM P/NAVFAC P P/TO 35C , dated 16 July 1979, including all changes. HEADQUARTERS DEPARTMENTS OF THE ARMY, NAVY AND THE AIR FORCE 31 AUGUST 1996

2 *ARMY TM P TECHNICAL MANUAL HEADQUARTERS DEPARTMENTS OF THE ARMY, NAVY AND THE AIR FORCE NO P WASHINGTON, D.C., 31 AUGUST 1996 UNIT, DIRECT SUPPORT, GENERAL SUPPORT, AND DEPOT LEVEL MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST GENERATOR SET, DIESEL ENGINE DRIVEN, TACTICAL SKID MTD 5kW, 1 PHASE, 2 WIRE; 1 PHASE, 3 WIRE, 3 PHASE, 4 WIRE; 120, 120/240 AND 120/208 VOLTS DOD MODEL CLASS HERTZ NSN MEP-002A UTILITY Current as of 31 August 1996 REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS You can help improve this manual. If you find any mistakes, or if you know of a way to improve these procedures, please let us know. Mail your letter or DA Form 2028 (Recommended Changesto Publications and Blank Forms), or DA Form located in the back of this manual directly to: Commander, US Army Aviation and Troop Command, ATTN: AMSAT-I-MP, 4300 Goodfellow Blvd., St. Louis, MO You may also submit your recommended changes by directly to <mpmt%/avma28@st-louis-emh7.army.mil>. A reply will be fumished directly to you. For NAVY send letter directly to: Commanding Officer, Naval Construction Battalion Center, ATTN: Code 15 Port Hueneme, CA For Air Force, submit AFTO Form 22 (Technical Order System Publication Improvement Report and Reply) in accordance with paragraph 6-5, Section VI, T.O Forward to Commader, Sacramento Air Logistics Center. ATTN: TILBA, McClellan AFB, CA DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited. *This manual supersedes TM P/NAVFAC P P/TO 35C , dated 16 July 1979, including all changes. i

3 ARMY TM P TABLE OF CONTENTS Illus. Page Figure SECTION I INTRODUCTION Scope... 1 General... 1 Explanation of Columns... 1 Special Information... 5 How to Locate Repair Parts... 5 Abbreviations... 5 Federal Supply Codes for Manufacturers... 6 SECTION II. REPAIR PARTS LIST Group 01 Battery Assembly Ground Rod Assembly Fuel Tank Assembly Control Cubicle Assembly Control Cubicle Front Panel-Exploded View Control Cubicle Wiring Harness Relay Panel Assembly-Exploded View Voltage Regulator Wiring Harness and Speed Control Assembly Control Box Assembly, AC Output AC Control-Access Cover, Load Terminals and Current Transformers AC Control- Circuit Breakers, Rotary Switch and Duplex Receptacle AC Control-Wiring Harness, Rectifier Bridge and Identification Plates Bridge Rectifier Assembly Fuel System - Less Tank Fuel Filter Assembly Fuel Filter - Exploded View Fuel Strainer - Exploded View Fuel Pump Assembly-Exploded View Air Cleaner Assembly Air Cleaner- Exploded View Generator Assembly Generator Assembly - Exploded View Rotor Assembly - Exploded View Shutter Assembly Shutter Assembly - Exploded View Exhaust Muffler Assembly Engine Cooling System Electric Starter Starter - Exploded View &32 ii

4 ARMY TM P Page Illus. Figure SECTION II. REPAIR PARTS (Continued) 14 Engine - External Assembly Flywheel and Housing Intake Manifold and Heater Blower Wheel, Alternator Stator, Regulator, Fuse and Terminal Block Blower Wheel - Exploded View Oil Cooler, Oil Lines and Fittings, Oil Pressure Gauge Governor Assembly Fuel Lines, Pump To and From Injector Nozzles Start Control Assembly - Exploded View Fuel Stop Solenoid Engine - Internal Assembly - Rocker Cover, Rocker Arms And Push-rods Cylinder Head Assembly - Exploded View Nozzle And Holder Assembly - Exploded View Oil Fill Tube Assembly And Oil Drain Hose Oil Filter Assembly - Exploded View Fuel Injector Pump Fuel Injector Pump - Exploded View Oil Base, Oil Pump Gearcase Assembly - Exploded View Camshaft Assembly, Cam And Oil Pump Gears Piston And Connecting Rod - Exploded View Rear Bearing Plate, Crankshaft, Bearing And Cylinder Block Skid Base Assembly - Exploded View Slave Receptacle Assembly kw Acoustical Kit Acoustical Suppression Kit Bulk Material BULK SECTION III. SPECIAL TOOLS LIST SECTION IV. NATIONAL STOCK NUMBER AND REFERENCE NUMBER INDEX SECTION V. REFERENCE DESIGNATOR INDEX iii/(iv blank)

5 UNIT, DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST SECTION I. INTRODUCTION ARMY TM P 1. SCOPE. This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic equipment (TMDE); and other special support equipment required for performance of unit, direct support and general support maintenance of the generator set. It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools as indicated by the source, maintenance and recoverability (SMR) codes. 2. GENERAL. In addition to this section, Introduction, this Repair Parts and Special Tools List is divided into the following sections: a. Section II.Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. This list also includes parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence. Bulk materials are listed in item name sequence. Items are shown in the associated illustration(s)/figure(s). b. Section Ill. Special Tools List. A list of special tools, special TMDE, and other special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in DESCRIPTION AND USABLE ON CODE column) for the performance of maintenance. c. Section IV. Cross-Reference Index. A list, in National Item Identification Number (NIIN) sequence, of all National stock numbered items appearing in the listing, followed by a list in alphanumeric sequence of all part numbers appearing in the listings. National stock numbers and part numbers are cross referenced to each illustration figure and item number appearance. The figure and item number index lists figure and item numbers in alphanumeric sequence and cross references NSN, CAGEC and part number. 3. EXPLANATION OF COLUMNS (Section II AND Section III). a. ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration. b. SMR Code (Column (2)). The Source, Maintenance, and Recoverability (SMR) code is a 5-position code containing supply/requisitioning information, maintenance category authorization criteria, and disposition instruction, as shown in the following breakout: * Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the "Repair" function in a use/user environment in order to restore serviceability to a failed item. (1) Source Code. The source code tells you how to get an item needed for maintenance, repair, or overhaul of an end item/equipment. Explanations of source codes follows: 1