Ballistic Protection for Expeditionary Shelters
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1 Ballistic Protection for Expeditionary Shelters JOCOTAS November 2009 Karen Horak Special Projects Team, Shelter Technology and Fabrication Directorate
2 Report Documentation Page Form Approved OMB No Public reporting burden for the collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington VA Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to a penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. 1. REPORT DATE NOV REPORT TYPE 3. DATES COVERED to TITLE AND SUBTITLE Ballistic Protection for Expeditionary Shelters 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER 5e. TASK NUMBER 5f. WORK UNIT NUMBER 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) Army Research, Development and Engineering Command (RDECOM),Army Natick Soldier RD&E Center,Shelter Technology and Fabrication Directorate,Natick,MA, PERFORMING ORGANIZATION REPORT NUMBER 9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSOR/MONITOR S ACRONYM(S) 12. DISTRIBUTION/AVAILABILITY STATEMENT Approved for public release; distribution unlimited 11. SPONSOR/MONITOR S REPORT NUMBER(S) 13. SUPPLEMENTARY NOTES 6th Bi-Annual DOD JOCOTAS Meeting with Rigid & Soft Wall Shelter Industry & Indoor & Outdoor Exhibition, 2-4 Nov 2009, Panama City Beach, FL 14. ABSTRACT 15. SUBJECT TERMS 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT a. REPORT unclassified b. ABSTRACT unclassified c. THIS PAGE unclassified Same as Report (SAR) 18. NUMBER OF PAGES 18 19a. NAME OF RESPONSIBLE PERSON Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std Z39-18
3 Shelter Protection Living, working, eating in tents and mobile shelters Protection Needed Entry Operation On the move Mission Oriented quick and seamless integration
4 Traditional Protection Semi-Permanent Hardening Sandbags, concrete barriers, Hesco bastion Strengths: Robust Defensive against multiple threats Weaknesses: Labor intensive (sandbags/hescos) Require significant transportation assets(concrete) Requires material handling equipment (concrete/hescos) Very low mobility once deployed (all)
5 Modular Ballistic Protection System (MBPS) - Objectives UNCLASSIFIED Provides fragmentation protection Withstands blast pressures Rapidly deployed Man-portable and reusable Integrates with standard mobile shelters MBPS: not direct replacement for permanent, long term forms of force protection.
6 Program Challenges Performance Weight Cost Tradeoff Tent camp - large surface area Armoring low cost item
7 Setting the Requirements Developing a new capability Expeditionary shelter protection - new Design team developed specifications Shelter Mission Variables to Consider Level of Protection Weight (lbs) Cube Set up time Signature Compatibility with existing systems No Special Tools Flexibility of Use Cost
8 Setting the Requirements Ballistic Requirement Fragmentation in theater threats Blast Requirement Withstand blast in accordance with Unified Facilities Criteria Live Munitions Requirement Perform satisfactorily against live munitions Performance Transportability: track and wheeled vehicles, aircraft, helicopters Deployment / Strike times: 4 soldiers/30 minutes Extreme climate Durability Snow and wind loading Fire Off-gassing UNCLASSIFIED
9 Testing Ballistic Blast Overpressure Arena Testing User Evaluation Developmental Testing Durability / deployment times (20 cycles) Transportability High and low temperature Snow and wind loading Flame UNCLASSIFIED
10 Preliminary Modeling NSRDEC s Integrated Casualty Estimation Methodology (ICEM) Fragment based analysis Determines the severity of injury both without and with the armor system in place University of Maine Fragment Penetration Model Tracks the path of a number of fragments from a threat based on fragment speed/weight/trajectory These fragments are determined to either stop on an armor panel or penetrate
11 Applications/Status MBPS TEMPER: Integrated onto TEMPER tent TEMPER: widely used standard tent Simple strap connect/disconnect Sliding endwall door Completed all testing In theater field evaluation
12 Application/Status MBPS Rigid Wall Containers used in theater for living space Integrates directly on CONEX containers with ISO corners Rail and ratchet attachment system Completed Developmental Testing, ATEC Completed User Evaluation August 09 Engineer Battalion, Ft McCoy In theater evaluation
13 Application/Status Mobile Kitchens Muddy Boots Council Prototype Designed for Containerized Kitchen (CK) and Modular Kitchen Trailer (MKT) Used existing panel design Preliminary Blast Test May 09 Structural FEA Redesign and test
14 Application/Status MBPS Airbeam Force Provider tent camps transitioning to airbeam shelter systems Airbeam unique response to blast loading Dynamic response Stand alone design being considered Second blast test Nov 09
15 Partnerships Product Manager, Force Sustainment Systems Materiel Developer and Total Life Cycle Manager for MBPS Manages Formal Development Program and Transition Items to Field University of Maine AEWC Center (Orono, ME) Congressional Development Partners of MBPS Panel design, system designs, ballistic and blast modeling, manufacturing, testing KaZaK Composites, Inc. (Woburn, MA) Congressional Panels for rigid-walled design Pultrusion manufacturing Texas Research Institute Austin (Austin, TX) SBIR High performance panels research
16 Partnerships (cont.) Army Corps of Engineers Munitions expertise Blast resistance and blast testing techniques Air Force Research Lab (AFRL) Blast and fragmentation testing Army Research Lab (ARL) Fragmentation Response Modeling Ballistic Material Expertise NSRDEC WARPAD Directorate Ballistic protection and blast resistance Ballistic performance modeling
17 Ongoing efforts Panel improvements: Weight / Cost / Performance Manufacturability: Reduce cost, increase production rates Design refinements: Continuously upgrades SBIR for flexible ballistic material Technology transition: Through PM, FSS : Entered formal Army Acquisition process: Milestone A 1QFY10 Rapid Equipping Force (REF) support accelerated testing Force Provider Capability Production Document ballistic kit
18 Accomplishments Successful partnerships with academia, industry, and military groups Adapted initial design for multiple shelter platforms Rapid transition from conceptual design to field-ready prototype All development accomplished with congressional and SBIR funding
19 Questions? UNCLASSIFIED
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