NAFTEC Good Safety Practices
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1 NAFTEC Good Safety Practices Abidjan, 28 and 29 February, 2008
2 Outlines Presentation of NAFTEC. Performance indicators. The good safety practices. Incident at the oil port. Abidjan, 28 & 29 February 2008
3 NAFTEC spa, national refining company is a wholly-owned-subsidiary of Groupe SONATRACH. The corporate assets of the company consists of four refineries disseminated nationwide. Abidjan, 28 & 29 February 2008
4 Abidjan, 28 & 29 February 2008
5 Processing capacity: 21.7 millions t/ Year Crude oil: 555,000 t/year BPD Fuel Lubricant Aromatic Hydrocarbon Asphalt MAP ( see slide n 4)
6 The permanent staff of NAFTEC consists of employees working in the several refineries as follows : Refinery of Alger: 591 Refinery of Skikda : 1448 Refinery of Arzew : 1431 Headquarter : 397 Abidjan, 28 & 29 February 2008
7 Staff distribution 23% 32% 45% Front Line Supervisors Non-supervisory Abidjan, 28 & 29 February 2008
8 Qualification of the staff 1% 7% 13% 32% 7% 16% 12% 12% Graduation Engineers Licence holder ST Assistant managers Technicians Qualified Agents Unskilled agents Abidjan, 28 & 29 February 2008
9 Health, Safety and Environment are the permanent concerns of NAFTEC. Abidjan, 28 & 29 February 2008
10 NAFTEC spa QHSE POLICY The mastery of the quality, health and safety policy by NAFTEC in this professional environment on the one hand, and the environment protection policy on the other hand, are based upon the principles of continuous improvement. This policy aims at successfully satisfying our clients, in other words no accident, no occupational injury and no environmental damage. We commit ourselves considering that our performance is a progress criterion. It involves: - Quality of products and services for clients - Implementation of preventive and remedial action - Risk identification and analysis - Identification of imaginable emergency situations and operational resources - implementation of preventive and protective actions that are necessary to reduce incident and accident occurrence in order to mitigate their consequences. - Reduction of nuisance and pollution - Safety and reliability of our procedures and facilities. We ensure that our working staff and the employees of our partners involved in our processes are well informed and adequately trained. We also ensure that their roles and responsibilities are clearly determined and known. We provide them with a safe working environment to fulfill their missions. We are ready to be responsive to the needs and inquiries of our employees, our partners and our clients. We openly address their needs and we work together to boost our QSHE performance with total and sincere recognition. Our commitment goes beyond strict enforcement of legal and regulatory requirements. Our operation plans involve QHSE quantifiable objectives we aim to reach. We shall make available the corresponding means to reach our ambitions and we shall reach our goals thanks to the absolute involvement and contribution of all. The CEO
11 AIB-VINCOTTE Internationale s.a. Bruxelles, Belgique ISO 9001/ 2000 Quality Management System Certificate We, hereby certify that for the following sites: -The Management of the headquarter of NAFETC spa: BP:130 Sidi Arcine Baraki,Wilaya d Alger, Algeria - Refinery of Alger: BP185 Sidi Arcine, Algeria - Refinery of Arzew : BP 37 Zone Industrielle d Arzew, route Tlelat, Algeria - Refinery of Skikda : BP 108 Zone Industrielle de Skikda, Algeria -Including their shipping, loading and unloading equipment; NAFETC spa has established to date and currently carries out a quality system in compliance with the ISO 9001/ 2000 Quality Management System norm requirements for the research, development, processing, completion and the marketing of petroleum, oils and lubricants. The extra information relating to the location of this certificate and the application of the ISO 9001/ 2000 requirements is to be provided by the holder this certificate. This present certificate is issued based upon the result of the quality audit, recorded in the audit report n This certificate is issued in compliance with the General Rule of AIB-VINCOTTE International. Certificate number: Date of issuance: June 18th 2007 Expiry date: June 18th 2010
12 HSE Procedure Abidjan, 28 & 29 February 2008
13 Operational objectives Reduce Occupational Injury Frequency Rate (FR) down to 12. Realize a total number fire start 8 and a total number product leak HC 9 in the company. Abidjan, 28 & 29 February 2008
14 Operational objectives Implement an Integrated Management System (QHSE) by the end of 2008 resulting in ISO certifications 9001, and Realize an average Occupational Accident Severity Rate for the company 0,15. Abidjan, 28 & 29 February 2008
15 Performance indicators Lost Workday Accident Frequency Rate. Lost Workday Accidents Severity Rate. Numbers of technical incidents. IFP (Prevention Performance Indicator). Abidjan, 28 & 29 February 2008
16 Good Safety Practices The fire system Abidjan, 28 & 29 February 2008
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20 Good Safety Practices Protection of storage tanks Abidjan, 28 & 29 February 2008
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25 Good Safety Practices Tank Dykes Abidjan, 28 & 29 February 2008
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29 Good Safety Practices Protection of Equipment Abidjan, 28 & 29 February 2008
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33 Good Safety Practices Safety operations Abidjan, 28 & 29 February 2008
34 PROGRAM OF WEEKLY FIRE FIGHTING DRILL:2008 HSE DEPARTMENT Intervention Service This 9th day of December, 2007 DATE PLACE DATE PLACE DATE PLACE 07/01/2008 Human Resources Office 16/06/2008 Combined Units 17/11/2008 Laboratory 14/01/2008 Utilities 23/06/2008 Loading Rack 24/11/2008 Combined Units 21/01/2008 Emergency Operation Pump System 30/06/2008 Utilities 01/12/2008 Tank Farm 28/01/2008 TST Records 07/07/2008 Laboratory 08/12/2008 Combined Units 04/02/2008 Combine Units 14/07/2008 Restaurant 15/12/2008 Utilities 11/02/2008 Liquefied Gas 21/07/2008 Tank Farm 22/12/2008 Loading Rack 18/02/2008 Laboratory 28/07/2008 Combined Units 29/12/2008 Tank Farm 25/02/2008 Loading Rack 04/08/2008 Utilities 03/03/2008 Tank Farm 11/08/2008 General Stores 10/03/2008 Combined Units 18/08/2008 Subsidence Tank 17/03/2008 Utilities 25/08/2008 Tank Farm 24/03/2008 Ethyl Pump System 01/09/2008 Utilities 31/03/2008 Flares 08/09/2008 Service Station 07/04/2008 Liquefied Gas 15/09/2008 Flares 14/04/2008 Service Station 22/09/2008 Combined Units 21/04/2008 Subsidence Tank 29/09/2008 Liquefied Gas 28/04/2008 Utilities 06/10/2008 Tank Farm 05/05/2008 Tank Farm 13/10/2008 Utilities 12/05/2008 Combined Units 20/10/2008 Emergency Operation Pump System 19/05/2008 General Stores 27/10/2008 Combined Units 26/05/2008 Utilities 03/11/2008 Tank Farm
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41 Security operations reporting Date:28/01:2008 Hour: 09:00 Place: data- room Topic: Fire Direction of the winds : null Shift:. Staff attendants:. INTERVENTION PROCEDURES Incident Circumstances: I noticed smoke when I opened the door Staff rang the alarm: SEDDIKI Position: Archivist Different actions taken: 1. Security alert Result: OK 2. Power shut off Result: OK 3. Close the door Result: OK
42 Reconnaissance of the incident and intervention plan: I received a fire alert for the data room; took PS1 and PS4 material. After reconnaissance, I prepared the 045 and 070 water guns for intervention and protection purposes. USE OF FIRE EXTINCTION EQUIPEMENT Nature of Equipments Place Hour/arrival Hour of Battery commissioni ng Destination PS1 Data room 09:02 09:04 PS2 PS3 Data room PS4 Data room 9:03 Ambulance 09:04 Motor Pumps Foam concentrate hose Mobil monitors Hose preparation Sect100number Sect 75 number Sect 45 number 2 2
43 USE OF FIRE EXTINGUISHING SYSTEM Nature of Equipments Point Battery Commissioning Hour Destination Fixes monitors x Distribution line x Comment: electricity caused fire Recommendation: take the circuit breaker outside the data room
44 Good Safety Practices Ignition sources: Smoking is forbidden in working areas. Cell phone use is forbidden. Controlled access for engines in working areas. Abidjan, les 28 et 29 Février 2008
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47 Good Safety Practices Management of the movements of both staff and offsite workers on site ( NAFTEC) into the working areas. Abidjan, 28 & 29 February 2008
48 Good Safety Practices Audits and inspections: Security Audit of refineries in compliance with the API 750 benchmark. Regular Inspection of the blankets of the pipes buried outside the refinery. Abidjan, 28 & 29 February 2008
49 Benchmark of work permit Routine Work Permit. Emergency Work Permit. Entering Permit. Excavation Permit. Radiography License. Lifting Operation Permit. Access Permit for engines / vehicles. Temporary Road Closure Permit. Abidjan, 28 & 29 February 2008
50 Access Control Permit. Commissioning License of an equipment or a system. Electrical reporting certificate. Scaffolding Certificate. Abidjan, 28 & 29 February 2008
51 Incident at the oil port. Abidjan, 28 & 29 February 2008
52 Characteristics of the oil port Three loading zones. A tank cleaning station. A fire pump system. An administrative building. A blanket of pipes. Abidjan, 28 & 29 February 2008
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65 NB: For more precise details please check slide 65 Eau de ballast du navire V16 Ø 4" Hydrocarbures écrémés vers A 1P/A2P V7 V6 Ø 4" Ø 4" Ø 4" V8 A1P 100m3 V10 Ø 6" Bac de slop Swing pipe Bac A2P 5430 m3 Couche d hydrocarbures V11 V12 Eau V9 Ø 12" Volume : 125 m3 X4 V15 Bassin de séparation eau / V13 hydrocarbures Clôture Digue d enrochement Egoût vers mer MER
66 NB: For more precise details please check slide 65 Ballast water of the ship Skimmed Hydrocarbon Capacity Slops jig Swing pipe Hydrocarbon layer Water Separation tank water/hydrocarbon Fence Riprap dyke Sea Sewer
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73 Thank you for attention Abidjan, les 28 et 29 Février 2008
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75 Performance indicators TFAA = (Number of lost workday occupational accident) X (10 6 )/Number of hours worked TGAA = (Number of lost workdays) X (10 3 )/Number of hours worked NIT= fire start, HC leak, emergency shutdown, others IPP = (Risk analysis + Simulation Trainings + Effective Preventive Actions) X 100/3 Abidjan, les 28 et 29 Février 2008
76 HSE DEPARTMENT INTERVENTION SERVICE INSTRUMENTS MAINTENANCE PROGRAM Work shift Sunday Monday Saturday Tuesday Monthly Yearly Means of communication x Gas detection system x x Fire fighting truck Ambulances x x Test portable motor pumps x Diesel pumps test Warning siren x x Water cooling system ( tanks) Foam concentrate circuit (tanks) Foam hose x x x Extinguishers checking x Fire fighting system x x
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