BUDGET ACTIVITY ARMY RDT&E BUDGET ITEM JUSTIFICATION (R-2 Exhibit) PE NUMBER AND TITLE 5 - System Development and Demonstration 0604223A - COMANCHE COST (In Thousands) FY 2002 FY 2003 FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 Cost to Total Cost Actual Estimate Estimate Estimate Estimate Estimate Estimate Estimate Complete Total Program Element (PE) Cost 754381 874018 1079257 1181563 1089860 879726 588278 431492 Continuing Continuing 2LT COMANCHE OPER TEST 161 138 1244 9145 9118 10777 13739 45111 Continuing Continuing 327 COMANCHE 718436 826067 1035661 1128915 951063 732929 499215 342904 Continuing Continuing C72 T-800 ENGINE ED (LH) 35784 47813 42352 43503 31637 22364 16446 14056 Continuing Continuing C79 COMANCHE COMPANION UAV 0 0 0 0 98042 113656 58878 29421 Continuing Continuing A. Mission Description and Budget Item Justification:The RAH-66 Comanche will be the Army's next generation Armed Reconnaissance aircraft system. Comanche will be the first fielded capability of the Future Combat System in the Objective Force. It will provide the Army with Network Centric capability both from a Joint and Combined Arms perspective. Comanche's technology will provide the Army with a system capable of operating in adverse weather conditions across a wide spectrum of threat environments. Comanche's innovative design will provide the Army with much lower operating costs through the use of integrated diagnostics and component functional partitioning, eliminating the requirement for Aviation Intermediate Maintenance (AVIM). Comanche advanced airframe design incorporates composite airframe structures, bearingless main rotor system, and reduced signatures. The Comanche Mission Equipment Package (MEP) will feature an open systems architecture integrating 2nd generation target acquisition and night vision sensors. Pilot workload from targeting to navigation is significantly reduced due to introduction of cognitive decision aiding and fully integrated weapon systems. Project C72 provides for continued development and qualification of the T802 engine and air vehicle support for integration into the Comanche aircraft. Project 2LT includes funding for the operational testing of Comanche to include modeling and simulation accreditation for Early User Test, Limited User Test and Initial Operational Test and Evaluation. Project 327 provides for development of the airframe, mission equipment package, integration and qualification of the complete system to include logistic support, training, and training devices. Project C79 provides for the integration and surrogate testing for Comanche Companion Unmanned Aerial Vehicles (UAVs). Includes purchasing UAVs for Force Development Test and Experimentation (FDTE) and Initial Operational Test and Evaluation (IOT&E) for the Comanche helicopter. The Comanche system supports the Objective Force transition path of the Transformation Campaign Plan (TCP). 0604223A Item No. 84 Page 1 of 19 Exhibit R-2 COMANCHE 289 Budget Item Justification
BUDGET ACTIVITY ARMY RDT&E BUDGET ITEM JUSTIFICATION (R-2 Exhibit) PE NUMBER AND TITLE 5 - System Development and Demonstration 0604223A - COMANCHE B. Program Change Summary FY 2002 FY 2003 FY 2004 FY 2005 Previous President's Budget (FY 2003) 781307 910160 1003591 943682 Current Budget (FY 2004/2005 PB) 754381 874018 1079257 1181563 Total Adjustments -26926-36142 75666 237881 Congressional program reductions Congressional rescissions -4691-10917 Congressional increases Reprogrammings -690-5019 SBIR/STTR Transfer -21545-24978 Adjustments to Budget Years 4772 75666 237881 FY 04/05 increases provided to fund Cost Analysis Improvement Group (CAIG) revised cost estimate. 0604223A Item No. 84 Page 2 of 19 Exhibit R-2 COMANCHE 290 Budget Item Justification
ARMY RDT&E BUDGET ITEM JUSTIFICATION (R-2A Exhibit) 5 - System Development and Demonstration 0604223A - COMANCHE 2LT COST (In Thousands) FY 2002 FY 2003 FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 Cost to Total Cost Actual Estimate Estimate Estimate Estimate Estimate Estimate Estimate Complete 2LT COMANCHE OPER TEST 161 138 1244 9145 9118 10777 13739 45111 Continuing Continuing A. Mission Description and Budget Item Justification:This project provides for progressive test requirements in support of the test and fielding of the RAH-66 Comanche helicopter. Requisite activities include Force Development Test and Experimentation (FDTE) I, II, III and IV dedicated to tactics, techniques and procedures, and Limited User Test (LUT) that provide operational input early in the system's life cycle and support the LRIP decision; the Army Training Evaluation Program (ARTEP) and Initial Operational Test and Evaluation (IOT&E) in support of a Milestone III production decision. Accomplishments/Planned Program FY 2002 FY 2003 FY 2004 FY 2005 Conduct independent evaluation at contractor test facility in support of LUT 81 28 539 5231 Instrumentation and targets to support FDTE III/LUT and FDTE IV/ARTEP 80 41 92 1016 Validate crew station simulators (Comanche Portable Cockpits) in support of FDTE I/II; conduct FDTE II. 0 57 156 2898 Prepare and Conduct Electro-optical Sensor System User Survey 0 12 457 0 Totals 161 138 1244 9145 0604223A (2LT) Item No. 84 Page 3 of 19 Exhibit R-2A COMANCHE OPER TEST 291 Budget Item Justification
ARMY RDT&E BUDGET ITEM JUSTIFICATION (R-2A Exhibit) 5 - System Development and Demonstration 0604223A - COMANCHE 2LT B. Other Program Funding Summary FY 2002 FY 2003 FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Compl Total Cost A08300 Comanche 0 0 0 0 289750 965880 1528061 2025104 Continuing Continuing B00306 Companion UAV 0 0 0 0 48850 117167 116919 115932 Continuing Continuing C. Acquisition Strategy:This project is for test and evaluation effort to support Comanche acquisition. 0604223A (2LT) Item No. 84 Page 4 of 19 Exhibit R-2A COMANCHE OPER TEST 292 Budget Item Justification
ARMY RDT&E COST ANALYSIS(R-3) 5 - System Development and Demonstration 0604223A - COMANCHE 2LT I. Product Development Contract Performing Activity & Total FY 2003 FY 2003 FY 2004 FY 2004 FY 2005 FY 2005 Cost To Total Target 0 0 0 0 0 0 0 II. Support Cost Contract Performing Activity & Total FY 2003 FY 2003 FY 2004 FY 2004 FY 2005 FY 2005 Cost To Total Target 0 0 0 0 0 0 0 III. Test and Evaluation Contract Performing Activity & Total FY 2003 FY 2003 FY 2004 FY 2004 FY 2005 FY 2005 Cost To Total Target a. Government Agency MIPR Army Evaluation Command, Alexandria, VA 227 138 1-3Q 1244 1-3Q 9145 1-3Q Continue Continue Continue 227 138 1244 9145 Continue Continue Continue 0604223A (2LT) Item No. 84 Page 5 of 19 Exhibit R-3 COMANCHE OPER TEST 293 Cost Analysis
ARMY RDT&E COST ANALYSIS(R-3) 5 - System Development and Demonstration 0604223A - COMANCHE 2LT IV. Management Services Contract Performing Activity & Total FY 2003 FY 2003 FY 2004 FY 2004 FY 2005 FY 2005 Cost To Total Target 0 0 0 0 0 0 0 Project Total Cost: 227 138 1244 9145 Continue Continue Continue 0604223A (2LT) Item No. 84 Page 6 of 19 Exhibit R-3 COMANCHE OPER TEST 294 Cost Analysis
Schedule Profile Detail (R-4a Exhibit) 5 - System Development and Demonstration 0604223A - COMANCHE 2LT Schedule Detail FY 2002 FY 2003 FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 Conduct independent evaluation at contractor test facility supporting LUT Prepare for LUT Prepare for FDTE I Conduct FDTE I Prepare for FDTE II Prepare for EOSS User Survey Conduct EOSS User Survey Conduct FDTE II Prepare for FDTE III Conduct FDTE III Conduct LUT Prepare for FDTE IV and ARTEP Conduct FDTE IV and ARTEP Prepare for IOTE Block I Conduct IOTE Block I Prepare For IOTE Block II Conduct IOTE Block II 1-4Q 1-4Q 1-4Q 1Q 4Q 1-4Q 1-4Q 1-3Q 1-2Q 2-3Q 4Q 1-4Q 1-2Q 4Q 1-3Q 4Q 3Q 4Q 1-4Q 1-4Q 1-2Q 3-4Q 4Q 4Q 1-4Q 1-4Q 1-4Q 1Q 2-4Q 1-4Q 1-4Q 1Q 2-3Q 2-4Q 1-4Q 1-4Q 1-2Q 3Q 0604223A (2LT) Item No. 84 Page 7 of 19 Exhibit R-4a COMANCHE OPER TEST 295 Budget Item Justification
ARMY RDT&E BUDGET ITEM JUSTIFICATION (R-2A Exhibit) 5 - System Development and Demonstration 0604223A - COMANCHE 327 COST (In Thousands) FY 2002 FY 2003 FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 Cost to Total Cost Actual Estimate Estimate Estimate Estimate Estimate Estimate Estimate Complete 327 COMANCHE 718436 826067 1035661 1128915 951063 732929 499215 342904 Continuing Continuing A. Mission Description and Budget Item Justification:The Comanche helicopter is a highly sustainable and operationally flexible armed reconnaissance light helicopter, incorporating significant reductions in personnel and support equipment, capturing the latest combat technologies and capable of accepting upgrades to meet ever-changing threats. It will dominate the battlefield in the close, deep and rear operations and provide a decisive air cavalry capability in day, night, and adverse weather. It will be operationally tailorable to regional conflicts and provide the battle commander with timely, detailed reconnaissance information and an unprecedented level of lethality. Accomplishments/Planned Program FY 2002 FY 2003 FY 2004 FY 2005 Continue Mission Equipment Package (MEP) development 217017 278845 290149 372257 Continue Engineering, Manufacturing, and Development (EMD) 434248 370675 463978 451967 Continue component development testing and prototype flight test program 32393 112479 173734 196013 Continue material procurement/manufacture of 9 EMD aircraft (test articles), 4 development test, 4 Initial Training Capability (ITC) aircraft, 1 Training/Live Fire Test & Evaluation (LFTE) aircraft 34778 64068 107800 108678 Totals 718436 826067 1035661 1128915 0604223A (327) Item No. 84 Page 8 of 19 Exhibit R-2A COMANCHE 296 Budget Item Justification
ARMY RDT&E BUDGET ITEM JUSTIFICATION (R-2A Exhibit) 5 - System Development and Demonstration 0604223A - COMANCHE 327 B. Other Program Funding Summary FY 2002 FY 2003 FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Compl Total Cost A08300 Comanche 0 0 0 0 289750 965880 1528061 2025104 Continuing Continuing B00306 Companion UAV 0 0 0 0 48850 117167 116919 115932 Continuing Continuing C. Acquisition Strategy:Continue work with current contractor leading to production. 0604223A (327) Item No. 84 Page 9 of 19 Exhibit R-2A COMANCHE 297 Budget Item Justification
ARMY RDT&E COST ANALYSIS(R-3) 5 - System Development and Demonstration 0604223A - COMANCHE 327 I. Product Development Contract Performing Activity & Total FY 2003 FY 2003 FY 2004 FY 2004 FY 2005 FY 2005 Cost To Total Target a. DAAJ23-00-C-A001 C/PAF Boeing Sikorsky, PA 1346935 767402 1-2Q 975028 1-2Q 1064591 1-2Q Continue Continue Continue b. DAAJ09-91-C-A004 C/CPIF Boeing Sikorsky, PA 2927066 0 0 0 0 2927066 2930631 c. DAAJ09-87-D-A022 C/FFP Veridian, VA 75041 7693 1-2Q 8308 1-2Q 8973 1-2Q Continue Continue Continue d. Other Contracts C/FFP Multiple 12683 6503 1-3Q 5927 1-3Q 5061 1-3Q Continue Continue Continue e. Completed Contracts 370288 0 0 0 0 370288 370288 f. Gov't Agencies MIPR Multiple 4491 445 1-4Q 481 1-4Q 519 1-4Q Continue Continue Continue 4736504 782043 989744 1079144 Continue Continue Continue 0604223A (327) Item No. 84 Page 10 of 19 Exhibit R-3 COMANCHE 298 Cost Analysis
ARMY RDT&E COST ANALYSIS(R-3) 5 - System Development and Demonstration 0604223A - COMANCHE 327 II. Support Cost Contract Performing Activity & Total FY 2003 FY 2003 FY 2004 FY 2004 FY 2005 FY 2005 Cost To Total Target a. Other Contracts C/FFP Multiple 55771 7544 1-3Q 8148 1-3Q 8799 1-3Q Continue Continue Continue b. Completed Contracts C/FFP 15556 0 0 0 0 15556 15556 c. Gov't Agencies MIPR Multiple 143580 14499 1-4Q 15659 1-4Q 16912 1-4Q Continue Continue Continue 214907 22043 23807 25711 Continue Continue Continue III. Test and Evaluation Contract Performing Activity & Total FY 2003 FY 2003 FY 2004 FY 2004 FY 2005 FY 2005 Cost To Total Target a. Government Agencies MIPR Multiple 31504 7446 1-4Q 5412 1-4Q 5956 1-4Q Continue Continue Continue 31504 7446 5412 5956 Continue Continue Continue 0604223A (327) Item No. 84 Page 11 of 19 Exhibit R-3 COMANCHE 299 Cost Analysis
ARMY RDT&E COST ANALYSIS(R-3) 5 - System Development and Demonstration 0604223A - COMANCHE 327 IV. Management Services Contract Performing Activity & Total FY 2003 FY 2003 FY 2004 FY 2004 FY 2005 FY 2005 Cost To Total Target a. Other Contracts C/FFP Multiple 10358 1409 1-3Q 1522 1-3Q 1643 1-3Q Continue Continue Continue b. PMO/Gov't Agencies MIPR Multiple 34305 13126 1-4Q 15176 1-4Q 16461 1-4Q Continue Continue Continue 44663 14535 16698 18104 Continue Continue Continue Project Total Cost: 5027578 826067 1035661 1128915 Continue Continue Continue 0604223A (327) Item No. 84 Page 12 of 19 Exhibit R-3 COMANCHE 300 Cost Analysis
Schedule Profile Detail (R-4a Exhibit) 5 - System Development and Demonstration 0604223A - COMANCHE 327 Schedule Detail FY 2002 FY 2003 FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 Continue MEP development Continue EMD Program engineering development Continue development testing and prototype flight test program Begin/Continue material procurement/manufacture of EMD aircraft Delivery of EMD aircraft Conduct development testing and flight test of acft #3 thru 6 Conduct flight test/training of aircraft #7 thru 11 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 2-4Q 1-4Q 3-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 0604223A (327) Item No. 84 Page 13 of 19 Exhibit R-4a COMANCHE 301 Budget Item Justification
ARMY RDT&E BUDGET ITEM JUSTIFICATION (R-2A Exhibit) 5 - System Development and Demonstration 0604223A - COMANCHE C72 COST (In Thousands) FY 2002 FY 2003 FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 Cost to Total Cost Actual Estimate Estimate Estimate Estimate Estimate Estimate Estimate Complete C72 T-800 ENGINE ED (LH) 35784 47813 42352 43503 31637 22364 16446 14056 Continuing Continuing A. Mission Description and Budget Item Justification:This project includes tasks to develop, design, fabricate, test, and qualify a turbo shaft engine of the latest technology. The engine is to be furnished as Government Furnished Equipment by the US Army to the Comanche weapon's system integrator. This engine is the only propulsion source being considered for the Comanche program. The requested budget provides for the continued development, testing, qualification and support of the T800 engine variants being used or planned for in the Comanche program. The engine's shaft horsepower has been increased by first 70 and then to 100, over that which was provided by the T800- LHT-801 or "Growth" variant. T800-LHT-802 engine with engine block upgrades (T800-LHT-802A) is scheduled for Aircraft Block II EMD integration activities and all subsequent Comanche production aircraft. Accomplishments/Planned Program FY 2002 FY 2003 FY 2004 FY 2005 Continue engine contractor development/qualification testing and air vehicle support. 33953 35581 29047 35703 Continue EMD program engine manufacturing. Up to thirty-five engines (test articles) to be delivered in FY 04 thru FY 06 for Comanche EMD aircraft. 1831 12232 13305 7800 Totals 35784 47813 42352 43503 0604223A (C72) Item No. 84 Page 14 of 19 Exhibit R-2A T-800 ENGINE ED (LH) 302 Budget Item Justification
ARMY RDT&E BUDGET ITEM JUSTIFICATION (R-2A Exhibit) 5 - System Development and Demonstration 0604223A - COMANCHE C72 B. Other Program Funding Summary FY 2002 FY 2003 FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 To Compl Total Cost A08300 Comanche 0 0 0 0 289750 965880 1528061 2025104 Continuing Continuing B00306 Companion UAV 0 0 0 0 48850 117167 116919 115932 Continuing Continuing C. Acquisition Strategy:Continue work with current contractor leading to FAA certification, military qualification and production. 0604223A (C72) Item No. 84 Page 15 of 19 Exhibit R-2A T-800 ENGINE ED (LH) 303 Budget Item Justification
ARMY RDT&E COST ANALYSIS(R-3) 5 - System Development and Demonstration 0604223A - COMANCHE C72 I. Product Development Contract Performing Activity & Total FY 2003 FY 2003 FY 2004 FY 2004 FY 2005 FY 2005 Cost To Total Target a. DAAJ09-92-C-0453 C/CPFF LHTEC, Indiana 349422 0 0 0 0 349422 349353 b. DAAH23-02-C-0122 C/CPFF LHTEC, Indiana 35284 46788 1-2Q 41489 1-2Q 42949 1-2Q Continue Continue Continue c. DAAJ09-85-C-B017 C/CPFF LHTEC, Indiana 276821 0 0 0 0 276821 276821 d. DAAJ09-93-C-0518 C/CPFF LHTEC, Indiana 460 0 0 0 0 460 460 e. DAAJ09-85-C-B019 C/FFP AVCO/PW, Connecticut 128526 0 0 0 0 128526 128526 f. Gov't Agencies MIPR Multiple 14365 200 216 233 Continue Continue Continue 804878 46988 41705 43182 Continue Continue Continue 0604223A (C72) Item No. 84 Page 16 of 19 Exhibit R-3 T-800 ENGINE ED (LH) 304 Cost Analysis
ARMY RDT&E COST ANALYSIS(R-3) 5 - System Development and Demonstration 0604223A - COMANCHE C72 II. Support Cost Contract Performing Activity & Total FY 2003 FY 2003 FY 2004 FY 2004 FY 2005 FY 2005 Cost To Total Target a. PATS contracts C/FFP 96 0 0 0 0 96 96 b. Rail C/FFP 2806 0 0 0 0 2806 2806 c. Other Contracts C/FFP Multiple 608 150 1-2Q 350 1-2Q 0 0 1108 400 3510 150 350 0 0 4010 3302 III. Test and Evaluation Contract Performing Activity & Total FY 2003 FY 2003 FY 2004 FY 2004 FY 2005 FY 2005 Cost To Total Target a. Government Agencies MIPR Multiple 26603 675 1-3Q 297 1-3Q 321 1-3Q 0 Continue Continue b. Contracts C/CPFF 2 0 0 0 0 2 0 26605 675 297 321 0 Continue Continue 0604223A (C72) Item No. 84 Page 17 of 19 Exhibit R-3 T-800 ENGINE ED (LH) 305 Cost Analysis
ARMY RDT&E COST ANALYSIS(R-3) 5 - System Development and Demonstration 0604223A - COMANCHE C72 IV. Management Services Contract Performing Activity & Total FY 2003 FY 2003 FY 2004 FY 2004 FY 2005 FY 2005 Cost To Total Target 0 0 0 0 0 0 0 Remarks: None Project Total Cost: 834993 47813 42352 43503 Continue Continue Continue 0604223A (C72) Item No. 84 Page 18 of 19 Exhibit R-3 T-800 ENGINE ED (LH) 306 Cost Analysis
Schedule Profile Detail (R-4a Exhibit) 5 - System Development and Demonstration 0604223A - COMANCHE C72 Schedule Detail FY 2002 FY 2003 FY 2004 FY 2005 FY 2006 FY 2007 FY 2008 FY 2009 Continue development/qualification of the T800-LHT-802 engine Begin development/qualification of the T800-LHT-802A engine Continue air vehicle support EMD/ITC engine deliveries 1-4Q 1-4Q 1Q 1-4Q 1-4Q 1-4Q 1-3Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 1-4Q 2-4Q 1-4Q 1-4Q 0604223A (C72) Item No. 84 Page 19 of 19 Exhibit R-4a T-800 ENGINE ED (LH) 307 Budget Item Justification