nd 5US1-2 EDITION Parts & Accessories nd 2 EDITION
This Parts Catalogue is related to the parts in use for the YAMAHA - ENTICER When you are ordering replacement parts for ENTICER refer to this Parts Catalogue and quote both part numbers and part names correctly. (5USI) INDIA FOREWORD 4. Applicable Serial No. and Color Code 1 Frame Serial No. 2 Engine Serial No. 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Service Actions. It is advisible that you make necessary connections to the Parts Catalogue according to th Service Actions. 2. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. Example PART NO. DESCRIPTION QTY. REMARKS 5US-H2911-00-00 HOLDER, LEVERL 1 1 5US-H3912-00-00 LEVER,1 1 3. Applicable colours of graphics are represented after the Part Name : PART NO. DESCRIPTION QTY. 5US-F4100-10-00 FUEL TANK COMP (CANDY MAROON) 1 5US-F4100-00-00 FUEL TANK COMP (BLACK) 1 COLOUR NAME Candy Maroon Light Yellow Metallic Grey Black 5. Note all the illustrations are for refrence in finding prts numbers, not to be used for assembling. When assembling, please use the applicable service manual. NOTE : The Description and illustration in this Part Catalogue may not necessarily match with Physical Appearance of the Part. YMI Reserves the right to carry out Modifications on the vehicle, Parts or Accessories, As may be considered necessary without being obliged to update this Parts Catalogue. No Part of this Publication may be reproduced without written permission of YAMAHA MOTOR INDIA PVT. LTD. SERVICE DEPARTMENT YAMAHA MOTOR INDIA PVT. LTD.
CONTENTS Fig 1 Cylinder Head, Cylinder... 3 Fig 2 Crank Shaft Piston... 7 Fig 3 Valve... 9 Fig 4 Camshaft, Chain... 11 Fig 5 Oil Pump... 13 Fig 6 Intake... 15 Fig 7 Carburetor... 17 Fig 8 Exhaust... 21 Fig 9 Crankcase... 23 Fig 10 Crankcase Cover 1... 25 Fig 11 Starter... 29 Fig 12 Clutch... 31 Fig 13 Transmission... 33 Fig 14 Shift Cam Fork... 35 Fig 15 Shift Shaft... 37 Fig 16 Frame... 39 Fig 17 Fender... 41 Fig 18 Side Cover... 47 Fig 19 Rear Arm Suspension... 49 Fig 20 Steering... 51 Fig 21 Front Fork... 55 Fig 22 Fuel Tank... 57 Fig 23 Seat... 59 Fig 24 Front Wheel... 61 Fig 25 Rear Wheel... 65 1 Fig 26 Steering Handle Cabl... 71 Fig 27 Stand Foot Rest... 73 Fig 28 Generator... 79 Fig 29 Flasher Light... 81 Fig 30 Meter... 83 Fig 31 Head Light... 85 Fig 32 Tail Light... 87 Fig 33 Handle Switch Lever... 89 Fig 34 Electrical 1... 91 Fig 35 Electrical 2... 93 Kit List... 94 Numerical Index... 95
2 Untitled-2 2 14-07-04, 5:34 PM
FIG.1 CYLINDER HEAD, CYLINDER QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 4LS-E1111-10-00 HEAD, CYLINDER 1 1 4S-E1111-10 2 4LS-E1185-00-00 COVER, CYLINDER HEAD SIDE3 1 4S-E1185-00 3 4LS-E1161-00-00 ABSORBER, 1 4 4S-E1161-00 4 93210-71462-00 O-RING 1 3210-71462 5 95027-06020-00 BOLT, FLANGE 2 5027-06020 6 4LS-E1186-00-00 COVER CYLINDER HEAD SIDE1 2 4S-E1186-00 7 93210-44889-00 O-RING 2 3210-44889 8 90105-087A2-00 BOLT, FLG. 4 0105-087A2 9 90201-08609-00 WASHER, PLAIN 8 0201-08609 10 94700-00366-00 PLUG, SPARK (NGK CR7HSA) 1 4700-00366 11 4LS-E1181-00-00 GASKET, CYLINDER HEAD 1 1 4S-E1181-00 12 91810-14804-00 PIN, DOWEL A 4 1810-14804 13 90110-06802-00 BOLT, HEX. SOCKET HEAD 2 0110-06802 14 4LS-E1310-01-00 CYL. ASSY., 1 1 4S-E1310-01 15 4LS-E1351-00-00 GASKET, CYLINDER 1 1 4S-E1351-00 16 93210-57897-00 O-RING 1 3210-57897 17 5US-E1191-00-00 COVER, CYLINDER HEAD 1 1 5S-E1191-00 18 5US-E1142-00-00 BRACKET CYLINDER HEAD COVER 2 1 5S-E1142-00 19 90150-06809-00 SCREW, CROSS RECESSED BINDING 2 0150-06809 20 90560-06201-00 SPACER 2 0560-06201 21 90480-13018-00 GROMMET 2 0480-13018 22 90202-06239-00 WASHER, PLAIN 2 0202-06239 3 Untitled-2 3 14-07-04, 5:34 PM
4 Untitled-2 4 14-07-04, 5:34 PM
FIG.1 CYLINDER HEAD, CYLINDER QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 23 5US-E1192-00-00 COVER, CYLINDER HEAD 2 1 5S-E1192-00 24 90150-06809-00 SCREW, CROSSRESSED BINDING 2 0150-06809 25 90560-06201-00 SPACER 2 0560-06201 26 90202-06239-00 WASHER, PLAIN 2 0202-06239 27 90480-13018-00 GROMMET 2 0480-13018 28 5DG-E4871.00.00 PIPE-1 1 5G-E4871-00 5 Untitled-2 5 14-07-04, 5:34 PM
6 Untitled-2 6 14-07-04, 5:34 PM
FIG.2 CRANKSHAFT, PISTON QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5MK-E1400-00-00 CRANK ASSY. 1 5K-E1400-00 2 93306-205X3-00 BEARING 1 3306-205X3 3 4LS-E1631-01-00 PISTON STD 1 4S-E1631-01 4LS-11636-00-00 PISTON (0.50MM 0/S) 1 4S-11636-00 4LS-11638-00-00 PISTON (1.00MM 0/S) 1 4S-11638-00 4 2TK-11633-00-00 PIN, PISTON 1 2K-11633-00 5 93450-16812-00 CIRCLIP 1 3450-16812 6 4LS-11603-00-00 PISTON RING SET (STD) 1 4S-11603-00 4LS-11605-00-00 PISTON RING SET (0.50MM 0/S) 1 4S-11605-00 4LS-11607-00-00 PISTON RING SET (1.00MM 0/S) 1 4S-11607-00 7 4LS-E1500-01-00 BALANCER ASSY. 1 4S-E1500-01 8 93306-202YD-00 BEARING 1 3306-202YD 9 90280-03017-00 KEY, WOODRUFF 1 1LI.54.00.01 10 90201-122H1-00 WASHER, PLAIN 1 0201-122H1 11 95707-12500-00 NUT, FLANGE 1 5707-12500 MATCHING GRADES Balancer Gear D E F G H Crank Shaft Gear X Y Z A B 7 Untitled-2 7 14-07-04, 5:34 PM
8 Untitled-2 8 14-07-04, 5:34 PM
FIG.3 VALVE QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 4LS-E2111-10-00 VALVE, INTAKE 1 4S-E2111-10 2 4LS-E2121-10-00 VALVE, EXHAUST 1 4S-E2121-10 3 4LS-E2119-00-00 SEAL, VALVE STEM OIL 2 4S-E2119-00 4 4LS-E2116-00-00 SEAT, VALVE SPRING 2 4S-E2116-00 5 5KA-12113-00-00 SPRING 1 2 5A-12113-00 6 4LS-E2118-00-00 LOCK, VALVE SPRING RETAINER 4 4S-E2118-00 7 4LS-E2117-00-00 RETAINER, VALVE SPRING 2 4S-E2117-00 8 4LS-E2151-00-00 ARM, VALVE ROCKER 1 2 4S-E2151-00 9 4LS-E2159-00-00 SCREW, VALVE ADJUSTING 2 4S-E2159-00 10 90170-05302-00 NUT, HEX. 2 0170-05302 11 4LS-E2156-00-00 SHAFT, ROCKER 2 2 4S-E2156-00 9 Untitled-2 9 14-07-04, 5:34 PM
10 Untitled-2 10 14-07-04, 5:34 PM
FIG.4 CAMSHAFT. CHAIN QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 4LS-E2170-00-00 CAM SHAFT ASSY. 1 4S-E2170-00 2 4LS-E111F-00-00 PLATE 1 4S-E111F-00 3 90110-06810-00 BOLT, HEX. SOCKET HEAD 1 0110-06810 4 4LS-E2176-00-00 SPROCKET 1 4S-E2176-00 5 90201-08326-00 WASHER, PLAIN 1 0201-08326 6 90101-08590-00 BOLT, HEX 1 0101-08590 7 94568-43088-00 CHAIN TIMING 1 4568-43088 8 4LS-E2231-00-00 GUIDE, STOPPER 1 1 4S-E2231-00 9 4LS-E2241-10-00 GUIDE, STOPPER 2 1 4S-E2241-10 10 4LS-E5598-00-00 COLLAR 1 4S-E5598-00 11 90105-06812-00 BOLT, FLANGE 1 0105-06812 12 4LS-E2210-00-00 TENSIONER ASSY. 1 4S-E2210-00 13 4LS-E2213-00-00 GASKET, TENSIONER CASE1 1 4S-E2213-00 14 95027-06016-00 BOLT, FLANGE (SMALL, HEAD) 2 5027-06016 15 90430-06817-00 GASKET 2 0430-06817 11 Untitled-2 11 14-07-04, 5:34 PM
12 Untitled-2 12 14-07-04, 5:34 PM
FIG. 5 OIL PUMP QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 4LS-E3300-00-00 OIL PUMP ASSY. 1 4S-E3300-00 2 4LS-E3325-00-00 GEAR, DRIVEN 1 4S-E3325-00 3 99001-05600-00 CIRCLIP(E) 2 9001-05600 4 90208-07052-00 WASHER, CONICAL SPRG. 1 0208-07052 5 4LS-3329-00-00 GASKET, PUMP COVER 1 4S-E3329-00 6 90155-06802-00 SCREW, CROSSRECESSED FLAT FILL1 2 0155-06802 7 90340-12097-00 PLUG, STRAIGHT SCREW 1 0340-12097 8 90430-12227-00 GASKET 1 0430-12227 9 4LS-E3411-00-00 STRAINER, OIL 1 4S-E3411-00 10 4LS-E3324-00-00 GEAR, DRIVE 1 4S-E3324-00 11 4LS-E3451-00-00 FILTER, ROTARY 1 4S-E3451-00 13 Untitled-2 13 14-07-04, 5:34 PM
14 Untitled-2 14 14-07-04, 5:34 PM
FIG. 6 INTAKE QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5DG-E3586-01-00 JOINT, CARBURETOR 1 1 5G-E3586-01 2 93210-30611-00 O-RING 1 3210-30611 3 91317-06020-00 BOLT, HEX. SOCKET HEAD 2 1317-06020 4 90450-45802-00 CLAMP, HOSE 1 0450-45802 5 5US-E4411-00-00 CASE AIR FILTER 1 5S-E4411-00 6 5US-E4412-00-00 CAP, CASE 1 1 5S-E4412-00 7 5US-E4450-00-00 ELEMENT ASSY. 1 5S-E4450-00 8 5US-E4453-00-00 JOINT, 1 1 5S-E4453-00 9 5US-E4456-00-00 BAND-2 1 5S-E4456-00 10 5US-E4437-00-00 DUCT 1 5S-E4437-00 11 5US-E4452-00-00 SEAL 1 5S-E4452-00 12 5US-E4476-00-00 SEAL 1 5S-E4476-00 13 97607-05220-00 SCREW, PAN HEAD 3 7607-05220 14 4LS-E443E-00-00 PIPE, DRAIN 1 4S-E443E-00 15 90467-11106-00 CLIP 1 0467-11106 16 90119-06108-00 BOLT, WITH WASHER 2 1L1.09.02.00 17 5US-E4456-00-00 BAND 1 5S-E4456-00 15 Untitled-2 15 14-07-04, 5:34 PM
16 Untitled-2 16 14-07-04, 5:34 PM
FIG. 7 CARBURETOR QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-E4101-00-00 CARBURETOR ASSY. 1 1 5S-E4101-00 2 5US-1490J-00-00.NEEDLE SET 1 5S-1490J-00 3 4LS-14131-00-00.SPRING, THROTTLE VALVE 1 4S-14131-00 4 5DG-14106-00-00.CABLE ADJUST SCREW SET 1 5G-14106-00 5 4LS-14126-00-00 GASKET 1 4S-14126-00 6 5HH-14112-25-00 VALVE, THROTTLE 1 1 5H-14112-25 7 4LS-1401A-00-00 STARTER SET 1 4S-1401A-00 8 5HH-14103-00-00 THROTTLE SCREW SET 1 5H-14103-00 9 4LS-14191-00-00 PLUG, DRAIN 1 4S-14191-00 10 3H1-14147-00-00 O-RING 1 H1-14147-00 11 3H1-14962-00-00 WASHER 1 H1-14962-00 12 4LS-14923-20-00 SCREW, PILOT 1 4S-14923-20 13 174-14134-00-00 SPRING, AIR ADJUSTING 1 74-14134-00 14 24W-14184-00-00 GASKET, FLOAT CHAMBER 1 4W-14184-00 15 4LS-14145-00-00 SETTER NEEDLE JET 1 4S-14145-00 16 3H1-14142-17-00 JET, PILOT (# 17.5) 1 H1-14142-17 17 620-1423A-69-00 JET, MAIN (# 92.5) 1 20-1423A-69 18 583-14561-00-00 O-RING 1 83-14561-00 19 5HH-14185-00-00 FLOAT 1 5H-14185-00 20 5KA-14107-15-00 NEEDLE VALVE SET 1 5A-14107-15 21 127-14186-00-00 PIN, FLOAT 1 27-14186-00 22 4LS-14197-10-00 PIPE 1 4S-14197-10 17 Untitled-2 17 14-07-04, 5:34 PM
18 Untitled-2 18 14-07-04, 5:34 PM
FIG. 7 CARBURETOR QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 23 97607-03106-00 SCREW, PAN HEAD WITH WASHER 1 7607-03106 24 97607-04114-00 SCREW, PAN HEAD WITH WASHER 4 7607-04114 25 2AL-14196-00-00 PIPE 1 AL-14196-00 26 4LS-14181-00-00 BODY FLOAT CHAMBER 1 4S-14181-00 27 878-14147-00-00 O RING 1 78-14147-00 28 4LS-14158-00-00 TOP, MIXING CHAMBER 1 4S-14158-00 19 Untitled-2 19 14-07-04, 5:34 PM
20 Untitled-2 20 14-07-04, 5:34 PM
FIG. 8 EXHAUST QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-E4703-10-00 MUFFLER COMP. 1 1 5S-E4703-10 2 5US-F7114-00-00 STOPPER, EXHAUST PIPE 1 5S-F7114-00 3 4LS-E4613-00-00 GASKET, EXHAUST PIPE 1 4S-E4613-00 4 91317-06020-00 BOLT HEX SOCKET HEAD 2 1317-06020 5 95827-08020-00 BOLT, FLANGE 1 5827-08020 6 42H-14714-10-00 GASKET, MUFFLER JOINT 1 4H-14714-10 7 5DG-E4872-00-00 PIPE 2 1 5G-E4872-00 8 5US-E4834-00-00 STAY 1 5S-E4834-00 9 5DG-E4844-00-00 DAMPER 1 5G-E4844-00 10 5US-E4881-00-00 HOSE, BEND 1 1 5S-E4881-00 11 90468-08812-00 CLIP 2 0468-08812 12 5US-E4803-00-00 AIR INDUCTION SYSTEM ASSY. 1 5S-E4803-00 13 5US-E4882-00-00 HOSE, BEND 2 1 5S-E4882-00 14 90105-06815-00 BOLT HEX HEAD 4 0105-06815 15 90467-16195-00 CLIP 2 0467-16195 16 5US-E4987-00-00 HOSE 1 5S-E4987-00 17 90467-08801-00 CLIP 2 0467-08801 18 5US-F4718-00-00 PROTECTOR MUFF 1 1 5S-E4718-00 19 90154-06820-00 SCREW BINDING 4 0154-06820 20 90206-06090-00 WASHER WAVE 2 0206-06090 21 90202-05800-00 WASHER PLAIN 6 0202-05800 22 5US-E4748-00-00 PROTECTOR MUFF 4 1 5S-E4748-00 23 91317-06014-00 BOLT HEX. SOCKET HEAD 2 1317-06014 24 9290N-06100-00 WASHER SPRING 2 2906-06100 25 5US-E479U-00-00 GUIDE-1 1 5S-E479U-00 21 Untitled-2 21 14-07-04, 5:34 PM
12 22 Untitled-2 22 14-07-04, 5:34 PM
FIG.9 CRANKCASE QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 4LS-E5111-01-00 CRANKCASE 1 1 4S-E5111-01 2 4LS-E1167-00-00 PIPE, BREATHER 2 1 4S-E1167-00 3 4LS-E1166-00-00 PIPE, BREATHER 1 1 4S-E1166-00 4 90467-13858-00 CLIP 1 0467-13858 5 93608-30839-00 PIN DOWEL 1 3608-30839 6 91830-21014-00 PIN, DOWEL -A 2 1L1.55.00.01 7 90105-06802-00 BOLT, FLANGE (SMALL HEAD) 2 0105-06802 8 90105-06800-00 BOLT, FLANGE (SMALL HEAD) 6 0105-06800 9 90105-06801-00 BOLT, FLANGE (SMALL HEAD) 2 0105-06801 10 4LS-E5441-00-00 HOLDER, CLUTCH WIRE 1 4S-E5441-00 11 4LS-WE512-00-00 CRANK CASE 2 1 4S-WE512-00 12 4LS-WE515-00-00 CRANK CASE ASSY. 1 4S-WE515-00 23 Untitled-2 23 14-07-04, 5:34 PM
24 Untitled-3 24 14-07-04, 5:37 PM
FIG. 10 CRANKCASE COVER 1 QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 4LS-E5411-00-00 COVER, CRANKCASE1 1 4S-E5411-00 2 4LS-E5451-00-00 GASKET, CRANKCASE COVER1 1 4S-E5451-00 3 91830-21014-00 PIN, DOWEL- A 2 1L1.55.00.01 4 95027-06035-00 BOLT, FLANGE (SMALL HEAD) 5 5027-06035 5 95027-06045-00 BOLT, FLANGE (SMALL HEAD) 2 5027-06045 6 90340-14810-00 PLUG, STRAIGHT SCREW 1 0340-14810 7 93210-14899-00 0-RING 1 3210-14899 8 90340-32812-00 PLUG, STRAIGHT SCREW 1 0340-32812 9 93210-328A4-00 O-RING 1 3210-328A4 10 4LS-E5191-00-00 PLATE 1 4S-E5191-00 11 98507-06010-00 SCREW, PAN HEAD (+) 1 8507-06010 12 5US-E5418-00-00 COVER, CHAIN CASE 1 1 5S-E5418-00 13 90150-06809-00 SCREW, CROSS RECESSED 2 0150-06809 14 90150-06808-00 SCREW, CROSSRECESSED RD 1 0150-06808 15 4LS-E5421-00-00 COVER, CRANKCASE 2 1 4S-E5421-00 16 4LS-E5461-00-00 GASKET, CRANKCASE COVER 2 1 4S-E5461-00 17 91830-21014-00 PIN, DOWEL- A 2 1L1.55.00.01 18 95027-06035-00 BOLT, FLANGE (SMALL, HEAD ) 7 5027-06035 19 95027-06045-00 BOLT, FLANGE (SMALL, HEAD) 2 5027-06045 20 4LS-E5362-10-00 PLUG, OIL LEVEL 1 4S-E5362-10 21 93210-19809-00 O-RING 1 1L1.55.00.10 22 93101-10838-00 SEAL, OIL 1 3101-10838 25 Untitled-3 25 14-07-04, 5:37 PM
14 26 Untitled-3 26 14-07-04, 5:37 PM
FIG. 11 STARTER QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-E5660-00-00 KICK SHAFT ASSY. 1 5S-E5660-00 2 4LS-E5641-00-00 GEAR, KICK 1 4S-E5641-00 3 90468-26048-00 CLIP 1 1L1.61.00.04 4 90201-202F9-00 WASHER, PLAIN 1 0201-202F9 5 90508-26667-00 SPRING, TORSION 1 0508-26667 6 5RE-E5666-00-00 SPACER 1 5E-E5666-00 7 5US-E5651-00-00 GEAR,SPROCKET IDLE 1 5S-E5651-00 8 90201-15800-00 WASHER, PLAIN 2 0201-15800 9 99009-15400-00 CIRCLIP (S) 2 9009-15400 10 5US-E5620-00-00 KICK CRANK ASSY. 1 5S-E5620-00 11 36L-E5618-00-00 COVER, KICK LEVER 1 1A1.61.00.06 12 90179-12659-00 NUT 1 0179-12659 13 93109-20821-00 SEAL, OIL 1 3109-20821 14 5US-E5621-00-00 BOSS, KICK CRANK 1 5S-E5621-00 27 Untitled-3 27 14-07-04, 5:37 PM
28 Untitled-3 28 14-07-04, 5:37 PM
FIG. 12 CLUTCH QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1. 401-16111-10-00 GEAR, PRIMARY DRIVE 1 01-16111-10 2. 90282-05001-00 KEY, STRAIGHT (5 mm x 16 mm) 1 0282-05001 3. 90201-122H1-00 WASHER, PLAIN 1 0201-122H1 4. 90179-12659-00 NUT 1 0179-12659 5. 4LS-E6150-00-00 DRIVEN GEAR-ASSY. 1 4S-E6150-00 6. 4LS-E6154-00-00 PLATE, THRUST 1 1 4S-E6154-00 7. 4LS-E6371-00-00 BOSS, CLUTCH 1 4S-E6371-00 8. 5KA-E6321-00-00 PLATE, FRICTION 1 5 5A-E6321-00 9. 36L-E6324-00-00 PLATE, CLUTCH 1 4 1L1.57.01.03 10. 4LS-E6351-00-00 PLATE, PRESSURE 1 1 4S-E6351-00 11. 90501-216A6-00 SPRING, COMPRESSION 4 0501-216A6 12. 90119-05801-00 BOLT, HEX. W/WASHER 4 0119-05801 13. 4LS-E6358-00-00 PLATE, PUSH 1 1 4S-E6358-00 14. 4LS-E6356-00-00 ROD PUSH 1 1 4S-E6356-00 15. 92907-06200-00 WASHER, PLAIN 1 2907-06200 16. 9530N-06600-00 NUT, HEX. 1 00.00.041.07 17. 4LS-E6164-00-00 PLATE, THRUST 2 1 4S-E6164-00 18. 90208-17032-00 WASHER, CONICAL SPRG. 1 0208-17032 19. 90215-12815-00 WASHER, TONGUED 1 0215-12815 20. 90170-12060-00 NUT, HEX. 1 1L1.57.00.01 21. 93503-16807-00 BALL 3/16 1 00.00.121.01 22. 4LS-E6357-00-00 ROD, PUSH - 2 1 4S-E6357-00 29 Untitled-3 29 14-07-04, 5:37 PM
30 Untitled-3 30 14-07-04, 5:37 PM
FIG. 12 CLUTCH QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 23. 4LS-E6381-00-00 PUSH LEVER COMP. 1 4S-E6381-00 24. 90508-14857-00 SPRING, TORSION 1 0508-14857 25. 93102-12877-00 SEAL OIL 1 3102-12877 26. 99009-20500-00 CIRCLIP (R) 1 9009-20500 MATCHING GRADES Primary Drive Gear B C D E F Primary Driven Gear A B C D E 31 Untitled-3 31 14-07-04, 5:37 PM
32 Untitled-3 32 14-07-04, 5:37 PM
FIG. 13 TRANSMISSION QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 4LS-E7410-01-00 AXLE, MAIN ASSY. 1 4S-E7410-01 2 93306-203X2-00 BEARING 1 3306-203X2 3 4LS-E7471-00-00 PLATE, COVER 1 4S-E7471-00 4 90157-06802-00 SCREW, PAN HEAD (+) 2 0157-06802 5 4LS-E7402-00-00 DRIVE AXLE ASSY. 1 4S-E7402-00 6 4LS-E7221-00-00 GEAR, 2ND WHEEL 1 4S-E7221-00 7 4LS-E7231-00-00 GEAR, 3RD WHEEL 1 4S-E7231-00 8 90201-20266-00 WASHER, PLAIN 1 1A1.58.00.10 9 93410-20038-00 CIRCLIP 1 1L1.58.00.14 10 4LS-E7241-00-00 GEAR, 4TH WHEEL 1 4S-E7241-00 11 4LS-E7211-00-00 GEAR, 1ST WHEEL 1 4S-E7211-00 12 90201-15700-00 WASHER, PLAIN 1 0201-15700 13 99009-15400-00 CIRCLIP (S) 1 9009-15400 14 90201-20272-00 WASHER, PLAIN 1 0201-20272 15 93306-204Y6-00 BEARING 1 3306-204Y6 16 93102-20876-00 SEAL, OIL 1 3102-20876 17 93306-202YE-00 BEARING 1 3306-202YE 18 93822-15808-00 SPROCKET, DRIVE-(15T) 1 3822-15808 19 4LS-E7456-00-00 HOLDER, DRIVE SPROCKET 1 4S-E7456-00 20 95027-06010-00 BOLT, HEX. 1 5027-06010 21 93306-201Y4-00 BEARING 1 3306-20121 22 4LS-E7285-00-00 CLUTCH DOG 1 4SE-7285-00 33 Untitled-3 33 14-07-04, 5:37 PM
34 Untitled-3 34 14-07-04, 5:37 PM
FIG. 14 SHIFT CAM. FORK QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 4LS-E8540-00-00 SHIFT CAM ASSY. 1 4S-E8540-00 2 4LS-E8185-00-00 SEGMENT 1 4S-E8185-00 3 93604-10011-00 PIN, DOWEL 2 3604-10011 4 90149-06830-00 SCREW 1 0149-06830 5 4LS-E8511-00-00 FORK SHIFT 1 1 4S-E8511-00 6 4LS-E8512-00-00 FORK, SHIFT 2 1 4S-E8512-00 7 4LS-E8513-00-00 FORK, SHIFT 3 1 4S-E8513-00 8 36L-E8531-00-00 BAR, SHIFT FORK GUIDE 1 1 1L1.60.00.06 9 36L-E8535-00-00 BAR, SHIFT FORK GUIDE 2 1 1L1.60.00.07 35 Untitled-3 35 14-07-04, 5:37 PM
36 Untitled-3 36 14-07-04, 5:37 PM
FIG. 15 SHIFT SHAFT QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 4LS-E8140-01-00 STOPPER LEVER ASSY. 1 4S-E8140-01 2 4LS-E8337-00-00 SPRING 1 4S-E8337-00 3 90109-06001-00 BOLT 1 1L1.60.00.15 4 93102-12875-00 SEAL OIL 1 3102-12875 5 90508-32837-00 SPRING TORSION 1 0508-32837 6 99001-10600-00 CIRCLIP (E) 1 9001-10600 7 4LS-E8101-01-00 SHIFT SHAFT ASSY. 1 4S-E8101-01 8 93608-30839-00 PIN, DOWEL 1 3608-30839 9 5US-E8110-00-00 CHANGE PEDAL ASSY. 1 5S-E8110-00 10 5US-E8113-00-00 COVER, SHIFT PEDAL 2 5S-E8113-00 11 90170-06228-00 NUT, HEX. 1 0170-06228 12 95304-06700-00 NUT, HEX. 1 5304-06700 13 5US-E8115-00-00 ROD SHIFT 1 5S-E8115-00 14 5US-E8112-00-00 ARM, SHIFT 1 5S-E8112-00 15 97027-06020-00 BOLT, FLANGE 1 00.00.021.06 16 99009-15400-00 CIRCLIP (S) 1 9009-15400 17 90201-152L1-00 WASHER, PLAIN 1 0201-152L1 37 Untitled-3 37 14-07-04, 5:37 PM
38 Untitled-3 38 14-07-04, 5:37 PM
FIG. 16 FRAME QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-F1110-00-00 FRAME COMP. 1 5S-F1110-00 2 5US-F1315-00-00 STAY, ENGINE 1 1 5S-F1315-00 3 5US-F139X-00-00 DAMPER 1 5S-F139X-00 4 9131N-08040-00 BOLT, FLANGE 2 0105-08809 5 9131N-08040-00 BOLT, FLANGE 1 131N-08040 6 5US-F1316-00-00 STAY,ENGINE 2 1 5S-F1316-00 7 90105-088A6-00 BOLT, FLANGE 2 0105-088A6 8 95817-10080-00 BOLT, FLANGE 2 5817-10080 9 95707-10500-00 NUT, FLANGE 2 5707-10500 10 90105-08006-00 BOLT, FLANGE 1 0105-08006 11 95827-06012-00 BOLT, FLANGE 1 5827-06012 12 95707-08500-00 NUT, FLANGE 7 1L1.01.00.06 13 5US-F1298-00-00 PROTECTOR FOOT REST, LH (SAREE GUARD) 1 5S-F1298-00 14 95807-08020-00 BOLT FLANGE 2 00.00.026.07 39 Untitled-3 39 14-07-04, 5:37 PM
40 Untitled-3 40 14-07-04, 5:37 PM
FIG. 17 FENDER QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-F1510-10-00 FENDER, FRONT(CANDY MAROON) 1 5S-F1510-10 5US-F1510-20-00 FENDER, FRONT(LIGHT YELLOW GREY) 1 5S-F1510-20 5US-F1510-00-00 FENDER, FRONT(BLACK) 1 5S-F1510-00 2 5DG-F1518-00-00 HOLDER, WIRE 1 5G-F1518-00 3 5US-F8457-00-00 CLIP 4 5S-F8457-00 4 5US-F1611-00-00 FENDER REAR 1 5S-F1611-00 5 90119-06108-00 BOLT, HEX. W / WASHER 4 1L1-09-02-00 6 90183-05042-00 NUT, SPRING 2 0183-05042 7 5US-F1639-00-00 DAMPER 1 5S-F1639-00 8 5US-F163A-10-00 COVER, REAR FENDER 1(CANDY MAROON) 1 5S-F163A-10 5US-F163A-20-00 COVER, REAR FENDER 1 (LIGHT YELLOW 1 5S-F163A-20 NON METALLIC) 5US-F163A-00-00 COVER, REAR FENDER 1 (BLACK) 1 5S-F163A-00 9 90159-06178-00 SCREW, W / WASHER 1 0159-06178 10 90160-05806-00 SCREW, TRUSS HEAD TAPPING 2 0160-05806 11 5US-F171L-00-00 MOLE, SIDE COVER 1 1 5S-F171L-00 12 5US-F173T-00-00 TAPE, 1 3 5S-F173T-00 13 5US-F163E-10-00 COVER, REAR FENDER 2 (CANDY MAROON) 2 5S-F163E-10 5US-F163E-20-00 COVER, REAR FENDER 2 (LIGHT YELLOW NON 1 5S-F163E-20 METALLIC) 5US-F163E-00-00 COVER, REAR FENDER 2 (BLACK) 1 5S-F163E-00 41 Untitled-3 41 14-07-04, 5:37 PM
42 Untitled-3 42 14-07-04, 5:37 PM
FIG. 17 FENDER QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 14 90159-06178-00 SCREW. W/WASHER 1 0159-06178 15 97707-50016-00 SCREW, TRUSS HEAD TAPPING 2 7707-50016 16 5US-F171M-00-00 MOLE, SIDE COVER 2 1 5S-F171M-00 17 5US-F173T-00-00 TAPE,1 3 5S-F173T-00 18 5US-F4756-10-00 COVER, REAR FENDER 3 (CANDY MAROON) 1 5S-F4756-10 5US-F4756-20-00 COVER, REAR FENDER 3 (LIGHT YELLOW NON 1 5S-F4756-20 METALLIC) 5US-F4756-00-00 COVER, REAR FENDER 3 (BLACK) 1 5S-F4756-00 19 5US-F172A-10-00 PANEL 1 (CANDY MAROON) 1 5S-F172A-10 5US-F172A-20-00 PANEL 1(LIGHT YELLOW NON METAILLIC) 1 5S-F172A-20 5US-F172A-00-00 PANEL 1(BLACK) 1 5S-F172A-00 20 90159-06178-00 SCREW, W/SASHER 1 0159-06178 21 5US-F172F-10-00 PANEL 2 (CANDY MAROON) 1 5S-F172F-10 5US-F172F-20-00 PANEL 2 (LIGHT YELLOW NON METALLIC) 1 5S-F172F-20 5US-F172F-00-00 PANEL 2 (BLACK) 1 5S-F172F-00 22 90159-06178-00 SCREW, W/WASHER 1 0159-06178 23 5US-F840F-00-00 BACK REST ASSY 1 5S-F840F-00 24 5US-F164F-00-00 STAY, 1 1 5S-F164F-00 25 90111-08816-00 BOLT, BUTTON HEAD 2 0111-08816 26 90176-08804-00 NUT, CAP 2 0176-08804 27 95817-08020-00 BOLT, FLANGE 2 00.00.026.07 28 5US-F164G-00-00 STAY, 2 1 5S-F164G-00 43 Untitled-3 43 14-07-04, 5:37 PM
44 Untitled-3 44 14-07-04, 5:37 PM
FIG. 17 FENDER QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 29 90111-08816-00 BOLT, BUTTON HEAD 2 0111-08816 30 90176-08804-00 NUT, CAP 2 0176-08804 31 95817-08020-00 BOLT, FLANGE 2 5817-08020 32 5US-F164H-00-00 STAY, 3 1 5S-F164H-00 33 95707-06500-00 NUT, FLANGE 2 5707-06500 34 5US-F842M-00-00 COVER, 1 1 5S-F842M-00 35 97607-06216-00 SCREW, PAN HEAD 1 7607-06216 36 5US-F157B-00-00 EMBLEM REAR 1 5S-F157B-00 37 5US-F1629-00-00 GUARD, MUD 1 5S-F1629-00 38 90119-06108-00 BOLT, HEX. W/WASHER 1 0119-06108 39 90183-05042-00 NUT, SPRING 2 0183-05042 40 95827-06025-00 BOLT, FLANGE 4 5827-06025 41 5US-F1581-00-00 PLATE FITTING (FOR REGISTRATION PLATE) 1 5S-F1581-00 42 5US-F3485-00-00 PLATE NUMBER (FRONT) 1 5S-F3485-00 43 5US-F1681-10-00 PLATE LICENCE (REAR) 1 5S-F1681-10 44 5US-H5110-00-00 REFLECTOR (REAR) 1 5S-H5110-00 45 95707-05500-00 NUT 1 5707-05500 45 Untitled-3 45 14-07-04, 5:37 PM
46 Untitled-3 46 14-07-04, 5:37 PM
FIG. 18 SIDE COVER QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-F1710-10-00 COVER, SIDE 1 WITH EMBLEM (CANDY MAROON) 1 5S-F1710-10 5US-F1710-20-00 COVER, SIDE WITH EMBLEM (LIGHT YELLOW 1 5S-F1710-20 NON METALLIC) 5US-F1710-00-00 COVER, SIDE 1 WITH EMBLEM (BLACK) 1 5S-F1710-00 2 5US-F1720-10-00 COVER, SIDE 2 WITH EMBLEM (CANDY MAROON) 1 5S-F1720-10 5US-F1720-20-00 COVER, SIDE 2 WITH EMBLEM (LIGHT YELLOW 1 5S-F1720-20 NON METALLIC) 5US-F1720-00-00 COVER, SIDE 2 WITH EMBLEM (BLACK) 1 5S-F1720-00 3 5US-F1731-00-00 COVER, SIDE 3 1 5S-F1731-00 4 90150-06806-00 SCREW, CROSS RECESSED RD. 6 1L3.39.00.01 5 90480-13861-00 GROMMET 2 1L3.10.00.01 6 2YA-F1780-00-00 LOCK 1 1M1.10.03.00 7 90480-24186-00 GROMMET 1 1M1.10.00.03 8 90201-225A4-00 WASHER, PLAIN 1 1M1.10.00.04 9 5US-F177G-00-00 BOX, BATTERY 1 5S-F177G-00 10 90119-06839-00 BOLT, HEX. W/WASHER 3 0119-06839 11 5US-F173B-00-00 EMBLEM (LHS) 1 5S-F173B-00 12 5US-F174B-00-00 EMBLEM (RHS) 1 5S-F174B-00 13 90170-22187-00 NUT 1 1M1.10.00.02 47 Untitled-3 47 14-07-04, 5:37 PM
48 Untitled-3 48 14-07-04, 5:37 PM
FIG. 19 REAR ARM. SUSPENSION QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-F2110-00-00 REAR ARM COMP. 1 5S-F2110-00 2 36L-F2123-00-00 BUSH, 1 2 1L1.22.02.00 3 5US-F2141-00-00 SHAFT, PIVOT 1 5S-F2141-00 4 90170-12065-00 NUT, SELF LOCKING 1 1L1.22.00.03 5 92907-12200-00 WASHER, PLAIN 1 00.00.061.07 6 5US-F2151-00-00 SEAL, GUARD 1 5S-F2151-00 7 5US-F2311-00-00 CASE, CHAIN 1 1 5S-F2311-00 8 90119-06044-00 BOLT, HEX. W/WASHER 3 0119-06044 9 5US-F2210-01-00 SHOCK ABSORBER, RR 2 5SF-2210-01 10 90201-106F2-00 WASHER, PLAIN 4 111.03.00.01 11 90176-10073-00 NUT, CAP 4 00.00.046.04 12 5US-F2216-00-00 RUBBER BUSH TOP 2 5S-F2216-00 13 5US-F2219-00-00 TOP MOUNTING 1 5S-F2219-00 14 5US-F2212-01-00 MAIN SPRING 1 5S-F2212-01 15 5US-F2239-00-00 ADJUSTER 1 5S-F2239-00 16 5US-F2201-01-00 DAMPER ASSY. 1 5S-F2201-01 17 5US-F2226-00-00 RUBBER BUSH BOTTOM 1 5S-F2226-00 18 5US-F2211-00-00 COVER OUTER 1 5S-F2211-00 19 5US-F2221-00-00 COVER INNER 1 5S-F2221-00 49 Untitled-3 49 14-07-04, 5:37 PM
50 Untitled-3 50 14-07-04, 5:37 PM
FIG. 20 STEERING QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 36LF-3411-00-00 RACE BALL 1 1 139.03.06.01 2 36L-F3412-00-00 RACE, BALL 2 1 139.03.00.04 3 5UC-F3413-00-00 RACE, BALL 3 1 5C-F3413-00 4 5UC-F3414-00-00 RACE, BALL 4 1 5C-F3414-00 5 4LS-F341E-00-00 BALL RETAINER CAGE 1 4S-F341E-00 6 5US-F341E-00-00 BALL RETAINER CAGE 1 5S-F341E-00 7 5US-F3416-00-00 COVER, BALL RACE 2 4 5S-F3416-00 8 90179-25033-00 NUT 2 1A1.02.00.08 9 4LS-F3418-00-00 WASHER, SPECIAL 1 4S-F3418-00 10 90202-26142-00 WASHER, PLAIN 1 0202-26142 11 90101-14800-00 BOLT, FLANGE 1 0101-14800 12 90209-15800-00 WASHER 1 0209-15800 13 5US-F3435-00-00 CROWN, HANDLE 1 5S-F3435-00 14 90110-08801-00 BOLT, HEX, SOCKET HEAD 2 0110-08801 15 5US-F3442-00-00 HOLDER, HANDLE UNDER 2 5S-F3442-00 16 90185-10804-00 NUT, U FLANGE 2 0185-10804 17 5US-F3441-00-00 HOLDER, HANDLE UPPER 2 5S-F3441-00 18 90110-08800-00 BOLT, HEX SOCKET HEAD 4 0110-08800 19 90338-08163-00 PLUG 4 0338-08163 20 5US-F317E-00-00 STAY (INDICATOR MOUNTING) 1 5S-F317E-00 21 91317-06016-00 BOLT, HEX. SOCKET HEAD 2 1317-06016 22 5US-F3174-00-00 STAY, HEAD LIGHT 1 5S-F3174-00 51 Untitled-3 51 14-07-04, 5:37 PM
52 Untitled-3 52 14-07-04, 5:37 PM
FIG. 20 STEERING QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 23 91317-06016-00 BOLT, HEX. SOCKET HEAD 2 1317-06016 24 5US-F3391-00-00 PANEL, FRONT 1 5S-F3391-00 25 5US-F1781-00-00 EMBLEM.1 (FRONT) 1 5S-F1781-00 26 90183-05042-00 NUT, SPRING 1 0183-05042 27 97707-50012-00 SCREW, TRUSS HEAD TAPPING 2 7707-50012 28 36LF3480-00-00 STRG. LOCK ASSY. 1 1L1.02.15.00 29 5US-F3484-00-00 CAP, HANDLE LOCK 1 5S-F3484-00 30 90502-09024-00 SPRING, CONICAL 2 1L1.02.00.07 31 90208-04029-00 WASHER, CONICAL SPRING 2 1L1.02.00.09 32 90269-04003-00 RIVET 1 00.00.340.02 33 5US-F3466-00-00 CLAMP 1 5S-F3466-00 34 95807-06012-00 BOLT, FLANGE 1 00.00.026.05 53 Untitled-3 53 14-07-04, 5:37 PM
54 Untitled-3 54 14-07-04, 5:37 PM
FIG. 21 FRONT FORK QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-F3100-00-00 FORNT FORK ASSY. 1 5S-F3100-00 2 5US-F3102-00-00 FORK ASSY. RH 1 5S-F3103-00 3 5US-F3103-00-00 FORK ASSY. LH 1 5S-F3102-00 4 5US-F331X-00-00 STEM COMP. STEERING (UNDER BRACKET) 1 5S-F331X-00 5 4LS-F3145-00-00 OIL, SEAL 2 4S-F3145-00 6 5US-F3110-00-00 INNER TUBE COMP. 1 2 5S-F3110-00 7 36L-F3411-00-00 RACE. BALL 1 1 139.03.06.01 8 5UC-F3144-00-00 SEAL. DUST 1 5C-F3144-00 9 5US-F3106-00-00 TUBE COMP OUTER L 1 5S-F3106-00 10 5US-32107-00-00 TUBE COMP OUTER R 1 5S-F3107-00 11 5US-F3141-00-00 SPRING 2 5S-F3141-00 12 4LS-E3142-00-00 WASHER 2 4S-E3142-00 13 5US-F3118-00-00 SPACER 2 5S-F3118-00 14 5US-F3147-00-00 O-RING 2 5S-F3147-00 15 5US-F3194-00-00 CAP 2 5S-F3194-00 16 36L-F3346-01-00 BOLT 2 3L-F3346-01 17 4LS-F3153-00-00 RING SNAP 2 4S-F3153-00 18 4LS-F3144-00-00 SEAL DUST 2 4S-F3144-00 19 36L-F3173-00-00 PIECE OIL LOCK (SPINDLE TAPER) 2 130.02.05.01 20 5US-F3170-00-00 CYLINDER COMP. 2 5S-F3170-00 21 36L-F3158-00-00 PACKING 2 1A1.02.07.07 22 36L-F3181-00-00 BOLT HEX SOCKET HEAD 2 1L1.02.03.04 23 36L-F3152-00-00 SPRING - SUB 2 130.02.08.03 24 36L-F3157-00-00 RING PISTON 2 130.02.08.02 55 Untitled-3 55 14-07-04, 5:37 PM
56 Untitled-3 56 14-07-04, 5:37 PM
FIG. 22 FUEL TANK QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-F4100-40-00 FUEL TANK COMP. (CANDY MAROON) 1 5S-F4100-40 5US-F4100-50-00 FULE TANK COMP. (LIGHT YELLOW NON METALLIC) 1 5S-F4100-50 5US-F4100-30-00 FUEL TANK COMP. (BLACK) 1 5S-F4100-30 2 5US-F4181-00-00 DAMPER, LOCATING 1 2 5S-F4181-00 3 5US-F4182-00-00 DAMPER, LOCATING 2 1 5S-F4182-00 4 5US-F4183-00-00 DAMPER, LOCATING 3 1 5S-F4183-00 5 90201-08569-00 WASHER, PLAIN 1 0201-08569 6 97007-08016-00 BOLT, HEX. 1 7007-08016 7 5US-F4500-00-00 FUEL, COCK ASSY. 1 5S-F4500-00 8 90149-06011-00 SCREW 2 00.00.342.22 9 90202-05193-00 WASHER, PLAIN 2 1A1.07.00.06 10 5US-WF461-00-00 CAP ASSY. WITH KEY 1 5S-WF461-00 11 91317-05010-00 BOLT, HEX. SOCKET HEAD 1 1317-05010 12 5US-F4311-00-00 PIPE, FUEL 1 5S-F4311-00 13 90467-09006-00 CLIP 2 0467-09006 14 4UU-F4521-00-00 CUP FILTER 1 1L3.07.08.09 15 4UU-F4515-00-00 NET FILTER - 2 1 1L3.07.08.11 16 4UU-F4565-00-00 PACKING GASKET 1 1L3.07.08.10 17 4UU-F4512-00-00 GASLET - FUEL TANK 1 1L3.07.08.13 18 4UU-F4523-00-00 VALVE (DISTRIBUTOR) 1 1L3.07.08.03 19 4US-F4534-00-00 SEAL LOCK 1 1L3.07.08.06 20 5US-F4524-00-00 LEVER 1 5SF-4524-00 21 98507-03008-00 SCREW PAN HEAD 2 00.00.342.06 57 Untitled-3 57 14-07-04, 5:37 PM
58 Untitled-4 58 14-07-04, 5:40 PM
FIG. 23 SEAT QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-F4730-00-00 DBL. SEAT ASSY. 1 5S-F4730-00 2 4LS-F4741-00-00 PAD, SEAT 6 4S-F4741-00 3 90119-06060-00 BOLT, HEX. W/WASHER 2 0119-06060 4 5US-F8100-00-00 TOOL KIT 1 5S-F8100-00 5 5US-F470F-00-00 SEAT COVER 1 5SF-470F-00 6 5US-F471F-00-00 BUTTON 5 5SF-471F-00 7 5US-H2131-00-00 BAND TOOL KIT 1 5S-H2131-00 59 Untitled-4 59 14-07-04, 5:40 PM
60 Untitled-4 60 14-07-04, 5:40 PM
FIG. 24 FRONT WHEEL QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-F5111-00-00 HUB, FRONT 1 5S-F5111-00 2 5US-F5117-00-00 SPACER BEARING 1 5S-F5117-00 3 93306-301Y3-00 BEARING 2 1L1.04.01.02 4 93102-18802-00 OIL SEAL 1 1L1.04.01.01 5 5US-F5121-00-00 PLATE, BRAKE SHOE 2 5S-F5121-00 6 36L-F5330-00-00 BRAKE SHOE COMP. 2 1L1.05.08.00 7 90506-16036-00 SPRING, TENSION 1 1L1.05.04.04 8 5US-F5135-00-00 GEAR, DRIVE 1 5S-F5135-00 9 36L-F5136-00-00 BUSH 1 1L1.04.04.02 10 5US-F5138-00-00 GEAR, METER 1 5S-F5138-00 11 93104-07804-00 OIL SEAL 1 00.00.141.16 12 90201-07076-00 WASHER, PLAIN 2 1L1.04.04.04 13 90201-22802-00 WASHER, THRUST 1 0201-22802 14 5US-F5149-00-00 CLUTCH, METER 1 5S-F5149-00 15 93410-21828-00 CIRCLIP 1 3410-21828 16 5US-F5155-00-00 LEVER, CAMSHAFT 1 1 5S-F5155-00 17 90101-06809-00 BOLT 1 0101-06809 18 9530N-06600-00 NUT 1 00.00.041.07 19 36L-F5351-00-00 CAMSHAFT-1 1 1L1.05.04.01 20 93105-47801-00 OIL SEAL 1 1L1.04.04.08 * * 61 ORDER IN SET REF. 37 * Untitled-4 61 14-07-04, 5:40 PM
62 Untitled-4 62 14-07-04, 5:40 PM
FIG. 24 FRONT WHEEL QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 21 36L-F513A-00-00 PLATE, INDICATOR 1 1L1.04.04.09 22 5UC-F5395-00-00 SPOKE SET, FRONT(NIPPLE SPOKE) 36 5C-F5395-00 23 94127-18810-00 TYRE (2.75 X 18 ) 1 4127-18810 24 94225-18823-00 TUBE (2.75 X 18 ) 1 00.00.361.05 25 94325-18822-00 BAND, RIM 1 1L1.05.00.11 26 5US-F5144-00-00 RIM 1 5S-F5144-00 27 5US-F5118-00-00 COVER, HUB DUST 1 5S-F5118-00 28 5US-F5181-00-00 AXLE, WHEEL 1 5S-F5181-00 29 90171-14020-00 NUT, CASTLE 1 1L1.05.00.07 30 92907-14200-00 WASHER, PLAIN 1 2907-14200 31 91401-20020-00 PIN, COTTER 1 00.00.091.17 32 90387-1500N-00 COLLAR 1 0387-1500N 33 36L-F5137-00-00 RING, STOP 1 1L1.04.00.03 34 93210-14806-00 O-RING 1 1L1.25.20.01 35 5US-F5196-00-00 SPOKE 1 18 5S-F5196-00 36 5US-F5197-00-00 SPOKE 2 18 5S-F5197-00 37 5US-WF513-00-00 SPEEDO GEAR KIT 1 5S-WF513-00 63 Untitled-4 63 14-07-04, 5:40 PM
64 Untitled-4 64 14-07-04, 5:40 PM
FIG. 25 REAR WHEEL QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-F5311-00-00 HUB, REAR 1 5S-F5311-00 2 5US-F5317-00-00 SPACER BEARING 1 5S-F5317-00 3 93306-202Y0-00 BEARING 1 00.00.131.01 4 93306-202Y1-00 BEARING 1 00.00.134.01 5 93104-22805-00 OIL SEAL 1 1L1.05.01.01 6 93210-42807-00 O-RING 1 1L1.05.01.03 7 36L-F5364-00-00 DAMPER 4 1L1.05.01.02 8 5US-F5321-00-00 PLATE, BRAKE SHOE 1 5S-F5321-00 9 36L-F5330-00-00 BRAKE SHOE COMP. 2 1L1.05.08.00 10 90506-16036-00 SPRING, TENSION 2 1L1.05.04.04 11 36L-F5351-00-00 CAMSHAFT 1 1L1.05.04.01 12 5US-F5355-00-00 LEVER, CAMSHAFT 1 5S-F5355-00 13 90101-06809-00 BOLT HEX W/WASHER 1 0101-06809 14 9530N-06600-00 NUT 1 00.00.041.07 15 36L-F533A-00-00 PLATE, INDICATOR 1 1L1.05.04.03 16 36L-F5366-10-00 CLUTCH, HUB 1 1L1.05.09.01 17 93420-42801-00 CIRCLIP 1 00.00.161.06 18 93306-004Y0-00 BEARING 1 00.00.134.02 19 93106-26801-00 OIL SEAL 1 1L1.05.09.04 20 5US-F5387-00-00 SHAFT, SPROCKET 1 5S-F5387-00 65 Untitled-4 65 14-07-04, 5:40 PM
66 Untitled-4 66 14-07-04, 5:40 PM
FIG. 25 REAR WHEEL QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 21 5US-F5447-00-00 SPROCKET, REAR WHEEL 1 5S-F5447-00 22 90109-08361-00 BOLT 4 1L1.05.09.06 23 36L-F5412-00-00 WASHER 2 1L1.05.09.05 24 90179-08168-00 NUT 4 1L1.05.09.07 25 5UC-F5395-00-00 SPOKE (NIPPLE) 36 5C-F5395-00 26 94112-16800-00 TYRE(16 ) REAR 1 4112-16800 27 94121-16800-00 TUBE (16 ) REAR 1 4121-16800 28 94312-16800-00 BAND, RIM 1 4312-16800 29 5US-F5344-00-00 RIM 1 5S-F5344-00 30 5US-F5371-00-00 BAR, TENSION 1 5S-F5371-00 31 90109-08063-00 BOLT 1 1L1.05.00.08 32 9530N-08600-00 NUT 1 00.00.041.09 33 90468-12007-00 CLIP 1 1L1.05.00.10 34 90109-08368-00 BOLT 1 1L1.05.00.09 35 9530N-08700-00 NUT 1 00.00.042.09 36 92907-08100-00 WASHER, SPRING 2 00.00.051.06 37 91401-20015-00 PIN, COTTER 1 00.00.091.03 38 5US-F5381-00-00 AXLE, WHEEL 1 5S-F5381-00 39 90170-20224-00 NUT 1 1L1.05.00.06 40 5US-F5376-00-00 COLLAR SPROCKET SHAFT 1 5S-F5376-00 67 Untitled-4 67 14-07-04, 5:40 PM
68 Untitled-4 68 14-07-04, 5:40 PM
FIG. 25 REAR WHEEL QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 41 5US-F5377-00-00 COLLAR SHAFT 1 5S-F5377-00 42 90171-14020-00 NUT, CASTLE 1 0171-14020 43 91401-30030-00 PIN, COTTER 1 00.00.091.14 44 36L-F5388-00-00 PULLER, CHAIN 1 1 1L1.05.10.00 45 90153-08011-00 BOLT, SPECIAL 1 1A1.05.00.12 46 9530N-08700-00 NUT 1 00.00.042.09 47 94580-88129-00 CHAIN (130 LINKS) 1 4580-88129 48 94680-88001-00 JOINT, CHAIN 1 4680-88001 49 5US-F5396-00-00 SPOKE 1 18 5S-F5396-00 50 5US-F5397-00-00 SPOKE 2 18 5S-F5397-00 69 Untitled-4 69 14-07-04, 5:40 PM
70 Untitled-4 70 14-07-04, 5:40 PM
FIG. 26 STEERING HANDLE CABLE QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-F6111-00-00 HANDLEBAR 1 5S-F6111-00 2 5US-F6311-00-00 CABLE, THROTTLE 1 1 5S-F6311-00 3 5US-F6335-00-00 CABLE, CLUTCH 1 5S-F6335-00 4 5US-F6372-00-00 COVER, HANDLE LEVER 1 (CLUTCH) 1 5S-F6372-00 5 5US-F6341-00-00 CABLE, BRAKE 1 5S-F6341-00 6 5US-F6372-00-00 COVER, HANDLE LEVER 1 (BRAKE) 1 5S-F6372-00 7 5US-F6331-01-00 CABLE, STARTER 1 1 5S-F6331-01 8 90123-08046-00 BOLT 2 1L1.19.00.03 9 90179-08148-00 NUT 2 1L1.19.00.04 10 90123-06010-00 BOLT 1 1L1.19.00.05 11 90179-06143-00 NUT 1 1L1.19.00.06 12 5US-F6241-00-00 GRIP (LEFT) 1 5S-F6241-00 13 5US-F6240-00-00 GRIP ASSY 1 5S-F6240-00 14 5US-F6242-00-00 GRIP (RIGHT) 1 5S-F6242-00 15 5US-H3975-00-00 HANDLE SWITCH-2 1 5S-H3975-00 16 5US-F6280-00-00 REAR VIEW MIRROR ASSY. (LEFT) 1 5S-F6280-00 17 5US-F6290-00-00 REAR VIEW MIRROR ASSY. (RIGHT) 1 5S-F6290-00 18 36L-F6352-00-00 BOOT -1 1 1L1.19.09.01 19 36L-F6342-00-00 BOOT -2 1 1L1.19.09.02 20 5US-F628J-00-00 CAP GRIP 2 5S-F628J-00 21 5US-6279-00-00 GUIDE WIRE 1 5S-F 6279-00 22 91317-06014-00 BOLT HEX WITH SOCKET HEAD 2 1317-06014 71 Untitled-4 71 14-07-04, 5:40 PM
72 Untitled-4 72 14-07-04, 5:40 PM
FIG. 27 STAND. FOOTREST QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-F7111-00-00 STAND, MAIN 1 5S-F7111-00 2 5US-F7112-00-00 SHAFT 1 5S-F7112-00 3 93430-12008-00 CIRCLIP 1 3430-12008 4 90506-35517-00 SPRING, TENSION 1 0506-35517 5 5US-F7311-00-00 STAND, SIDE 1 5S-F7311-00 6 90109-10474-00 BOLT 1 0109-10474 7 95307-10700-00 NUT, SELF-LOCKING 1 5307-10700 8 90506-28146-00 SPRING,TENSION 1 0506-28146 9 5US-F7411-00-00 FOOTREST 1(LH) 1 5S-F7411-00 10 5US-F7421-00-00 ARM 3 FOOTREST-2 (RH) 1 5S-F7421-00 11 5US-F7413-00-00 COVER, FOOTREST 1 5S-F7413-00 12 5AP-F7423-00-00 COVER, FOOTREST 2 1 5S-F7423-00 13 5US-F744G-00-00 PIN 2 5S-F744G-00 14 99001-06600-00 CIRCLIP 2 9001-06600 15 5US-F744E-00-00 HOOK, 1 1 5S-F744E-00 16 5US-F744F-00-00 HOOK, 2 1 5S-F744F-00 17 97007-06014-00 BOLT, HEX. 4 00.00.021.03 18 95309-06700-00 NUT, HEX. 4 5309-06700 19 5US-F7452-00 BRACKET, FOOTREST 1 1 5S-F7452-00 20 95807-08025-00 BOLT, FLANGE 1 5807-08025 73 Untitled-4 73 14-07-04, 5:40 PM
74 Untitled-4 74 14-07-04, 5:40 PM
FIG. 27 STAND. FOOTREST QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 21 95817-08090-00 BOLT, FLANGE 1 5817-08090 22 90105-10849-00 BOLT, FLANGE 1 1L1.01.00.04 23 95707-10500-00 NUT, FLANGE 1 5707-10500 24 5US-F7432-00-00 BRACKET, 1 1 5S-F7432-00 25 5US-F7422-00-00 BRACKET, 2 1 5SF-7422-00 26 95807-08020-00 BOLT FLANGE 2 00.00.026.07 27 5US-F7431-00-00 FOOT REST, REAR 1 1 5S-F7431-00 28 5US-F7441-00-00 FOOT REST, REAR 2 1 5S-F7441-00 29 5US-F7433-00-00 COVER, REAR FOOTRREST 2 5S-F7433-00 30 98517-06012-00 SCREW, PAN HEAD(+) 4 8517-06012 31 5US-F7437-00-00 WASHER, SPECIAL 2 5S-F7437-00 32 91701-06032-00 PIN, CYLINDER HEAD W/HOLE 2 1701-06032 33 91401-20012-00 PIN, SPLIT 2 00.00.091.03 34 90501-12743-00 SPRING COMPRESSION 2 0501-12743 35 93501-04805-00 BALL 2 00.00.121.02 36 5US-F7211-00-00 PEDAL, BRAKE 1 5S-F7211-00 37 5US-F7285-00-00 CAP 1 5S-F7285-00 38 98507-06020-00 SCREW, PAN HEAD(+) 1 00.00.342.72 39 95307-06700-00 NUT, HEX. 1 5307-06700 40 90506-20223-00 SPRING, TENSION 1 0506-20223 75 Untitled-4 75 14-07-04, 5:40 PM
76 Untitled-4 76 14-07-04, 5:40 PM
FIG. 27 STAND. FOOTREST QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 41 99009-15400-00 CIRCLIP (S) 1 9009-15400 42 90201-152L1-00 WASHER, PLAIN 1 0201-152L1 43 5US-F7247-00-00 ROD, 1 1 5S-F7247-00 44 91701-08018-00 PIN, CYLINDER HEAD W/HOLE 2 1701-08018 45 91401-16012-00 PIN, SPLIT 2 00.00.091.16 46 5US-F7204-00-00 LEVER ASSY., 1 1 5S-F7204-00 47 5US-F7262-00-00 LEVER 1 5S-F7262-00 48 90101-06278-00 BOLT, HEX. 1 0101-06278 49 95307-06600-00 NUT, HEX. 1 00.00.041.07 50 5US-F7231-00-00 ROD, BRAKE 1 5S-F7231-00 51 9290N-06600-00 WASHER, PLAIN 1 00.00.061.05 52 91401-20012-00 PIN, SPLIT 1 00.00.091.03 53 90501-10245-00 SPRING, COMPRESSION 1 1L1.17.00.03 54 90249-12008-00 PIN 1 1A1.17.00.02 55 90179-06806-00 NUT, BRAKE 1 1A1.17.00.01 77 Untitled-4 77 14-07-04, 5:40 PM
78 Untitled-4 78 14-07-04, 5:40 PM
FIG. 28 GENERATOR QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5DG-H5550-10-00 ROTOR ASSY., 1 5GH-5550-10 2 5DG-H5510-00-00 STATOR ASSY., 1 5G-H5510-00 3 90110-06811-00 BOLT, HEX. SOCKET HEAD 3 0110-06811 4 90110-06806-00 BOLT, HEX. SOCKET HEAD 2 0110-06806 5 5DGH-5500-10-00 CDI MAGNETO ASSY. 1 5GH-5500-10 79 Untitled-4 79 14-07-04, 5:40 PM
80 Untitled-4 80 14-07-04, 5:40 PM
FIG. 29 FLASHER LIGHT QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-H3310-00-00 FRONT FLASHER LIGHT ASSY., 1 (LH) 1 5S-H3310-00 2 5US-H3320-00-00 FRONT FLASHER LIGHT ASSY., 2 (RH) 1 5S-H3320-00 3 95304-12600-00 NUT, HEX. 2 00.00.042.18 4 5US-H3365-00-00 CAP 4 5S-H3365-00 5 90201-12749-00 WASHER, PLAIN 2 0201-12749 6 95304-12600-00 NUT, HEX. 2 00.00.042.18 7 36L-H3311-00-00 BULB (12V-10W) 4 00.00.181.56 8 5US-H3313-00-00 GASKET, FLASHER 4 5S-H3313-00 9 5US-H3312-00-00 LENS, FLASHER 4 5S-H3312-00 10 5US-H3333-00-00 BOLT 4 5S-H3333-00 11 5US-H3330-00-00 REAR FLASHER LIGHT ASSY-1 (LH) 1 5S-H3330-00 12 5US-H3340-00-00 REAR FLASHER LIGHT ASSY-2 (RH) 1 5S-H3340-00 81 Untitled-4 81 14-07-04, 5:40 PM
82 Untitled-4 82 14-07-04, 5:40 PM
FIG. 30 METER QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-H3570-00-00 SPEEDOMETER ASSY. 1 5S-H3570-00 2 5US-H3507-00-00 COVER, SPEEDOMETER 1 5S-H3507-00 3 4US-H3517-00-00 BULB 14V-3W 1 5S-H3517-00 4 5US-H3518-00-00 BULB 12V-1.7W 3 5S-H3518-00 5 5US-H3519-00-00 BRACKET, METER 1 5S-H3519-00 6 5US-H3550-00-00 SPEEDO. CABLE ASSY. 1 5S-H3550-00 7 5US-H3509-00-00 SOCKET CORD ASSY. 1 5S-H3509-00 8 5US-H3523-00-00 DAMPER 3 5S-H3523-00 9 5US-H3524-00-00 WASHER SPECIAL 3 5S-H3524-00 10 95301-05600-00 NUT 3 5301-05600 83 Untitled-4 83 14-07-04, 5:40 PM
84 Untitled-4 84 14-07-04, 5:40 PM
FIG. 31 HEADLIGHT QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-H4300-00-00 HEAD LIGHT ASSY. 1 5S-H4300-00 2 90201-060A3-00 WASHER, PLAIN 1 0201-060A3 3 95807-06014-00 BOLT, FLANGE 1 5807-06014 4 95824-06045-00 BOLT, FLANGE 1 5824-06045 5 95704-06500-00 NUT, FLANGE 1 5704-06500 6 4LS-H4314-00-00 BULB, HEADLIGHT (12V-35/35W) 1 4S-H4314-00 7 4LS-H3516-00-00 BULB, WEDGE BASE 1 4S-H3516-00 8 5US-H4321-00-00 HEADLIGHT UNIT 1 5S-H4321-00 9 5US-H4395-00-00 RIM, HEADLIGHT 1 5S-H4395-00 10 5US-H4315-00-00 RIM, HEADLIGHT 1 5S-H4315-00 11 5US-H4331-00-00 TAB 1 5S-H4331-00 12 5US-H4334-00-00 TAB 1 5S-H4334-00 13 5US-H4124-00-00 CATCH SPRING 1 5S-H4124-00 14 5US-H5110-00-00 BODY HEAD LIGHT 1 5S-H5110-00 15 5US-H4340-00-00 SOCKET CORD ASSY. - HEAD LIGHT 1 5S-H4340-00 16 5US-H4350-00-00 SOCKET CORD ASSY. - PARK LIGHT 1 5S-H4350-00 17 5US-H4164-00-00 DAMPER 1 5S-H4164-00 18 5US-H4163-00-00 DAMPER 2 5S-H4163-00 19 5US-H4145-00-00 COLLAR 2 5S-H4145-00 85 Untitled-4 85 14-07-04, 5:40 PM
86 Untitled-4 86 14-07-04, 5:40 PM
FIG. 32 TAILLIGHT QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-H4700-00-00 TAIL LIGHT ASSY. 1 5S-H4700-00 2 36L-H4714-10-00 BULB * 12V-21/5W 1 00.00.181.58 3 5US-H4721-00-00 LENS, TAILLIGHT 1 5S-H4721-00 4 5US-H4743-00-00 LENS, LICENCE LIGHT 1 5S-H4743-00 5 5US-H4723-00-00 GASKET, TAIL LENS 1 5S-H4723-00 6 9770N-40620-00 SCREW, TAPPING 2 00.00.348.04 7 90201-06380-00 WASHER. PLAIN 3 0201-06380 8 95607-06100-00 NUT, U 3 5607-06100 9 5US-H4751-00-00 BRACKET LICENSE 1 5S-H4751-00 10 95807-06012-00 BOLT, FLANGE (SMALL HEAD) 2 00.00.026.05 11 90201-06380-00 WASHER, PLAIN 2 1L1.10.00.01 12 95307-06600-00 NUT, HEX. 2 00.00.041.07 87 Untitled-4 87 14-07-04, 5:40 PM
88 Untitled-4 88 14-07-04, 5:40 PM
FIG. 33 HANDLE SWITCH LEVER QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-H3922-00-00 LEVER 2 1 5S-H3922-00 2 36L-H3980-V0-00 FRONT STOP SWITCH ASSY 1 1L1.19.13.00 3 90109-06863-00 BOLT 1 0109-06863 4 95707-06300-00 NUT, NYLON 1 00.00.044.06 5 97507-06425-00 BOLT HEX WITH WASHER 1 7507-06425 6 5US-H3973-00-00 SWITCH, HANDLE 3 (LH) 1 5S-H3973-00 7 98507-05030-00 SCREW, PAN HEAD 1 1L1.30.11.17 8 98507-05035-00 SCREW, PAN HEAD 1 1L1.30.11.18 9 5US-H3912-00-00 LEVER 1 1 5S-H3912-00 10 90109-06863-00 BOLT 1 0109-06863 11 95707-06300-00 NUT, NYLON 1 00.00.044.06 12 97507-06425-00 BOLT HEX W/WASHER 1 7507-06425 13 36L-H3936-00-00 BAND, SWITCH CORD 2 1L1.19.15.00 14 5US-H2921-00-00 HOLDER LEVER-2 1 5S-H2921-00 15 5US-H2911-00-00 HOLDER LEVER-1 1 5S-H2911-00 16 4TL-H3943-00-00 WASHER STARTER 1 1L5.19.00.03 17 4TL-H3941-00-00 LEVER STARTER 1 1L5.19.00.02 18 4TL-H3942-00-00 COVER STARTER 1 1L5.19.00.01 19 92907-06600-00 WASHER PLAIN 1 00.00.061.05 20 98507-06008-00 PAN HEAD SCREW 1 00.00.342.50 21 5US-H3975-00-00 SWITCH HANDLE 2 (KILL SWITCH) 1 5S-H3975-00 22 98507-05010-00 SCREW PAN HEAD 2 00.00.342.15 23 5US-H2920-00-00 LEVER HOLDER ASSY 2 (RH) 1 5S-H2920-00 24 5US-H2910-00-00 LEVER HOLDER ASSY1 (LH) 1 5S-H2910-00 25 5US-H2929-00-00 PLUG 1 5S-H2929-00 89 Untitled-4 89 14-07-04, 5:40 PM
10 90 Untitled-4 90 14-07-04, 5:40 PM
FIG. 34 ELECTRICAL 1 QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1 5US-H2100-00-00 BATTERY ASSY., 2 1 5S-H2100-00 2 5US-H2124-00-00 BAND, BATTERY 1 1 5S-H2124-00 3 36L-H2150-V0-00 FUSE HOLDER ASSY. 1 1L1.30.09.00 4 36L-H2151-V0-00 FUSE 2 1L1.30.09.01 5 5KA-H1960-00-00 RECTIFIER REGULATOR ASSY. 1 5A-H1960-00 6 97607-06216-00 BOLT, HEX. SOCKET HEAD 1 00.02.342.22 7 5US-H2510-00-00 MAIN SWITCH ASSY. 1 5S-H2510-00 8 91317-06020-00 BOLT, HEX. SOCKET HEAD 2 1317-06020 9 5US-H2590-00-00 WIRE HARNESS ASSY. 1 5S-H2590-00 10 36L-H3980-V0-00 FRONT STOP SWITCH ASSY. 1 1L1.19.13.00 11 5US-H2530-00-00 STOP SWITCH ASSY.(REAR) 1 5S-H2530-00 12 90445-08336-00 HOSE (BATTERY) 1 1L1.30.08.01 91 Untitled-4 91 14-07-04, 5:40 PM
92 Untitled-4 92 14-07-04, 5:40 PM
FIG. 35 ELECTRICAL 2 QTY. REF.NO. 12 DIGITS PART NO. DESCRIPTION 9 DIGITS PART NO. 1. 5US-H2310-00-00 IGNITION COIL ASSY. 1 5S-H2310-00 2. 98907-06020-00 SCREW, BINDING HEAD(+) 2 8907-06020 3. 4LS-H2370-00-00 PLUG CAP ASSY. 1 4S-H2370-00 4. 4LS-2540-00-00 NEUTRAL SWITCH ASSY. 1 4S-H2540-00 5. 90430-10148-00 GASKET 1 0430-10148 6. 5DG-H5540-10-00 CDI. UNIT ASSY. 1 5G-H5540-10 7. 5US-H5546-00-00 BAND 1 5S-H5546-00 8. 4LS-H3350-00-00 FLASHER RELAY ASSY. 1 4S-H3350-00 9. 5US-H3371-10-00 HORN 1 5SH-3371-10 10. 95827-06012-00 BOLT, FLANGE 2 5827-06012 93 Untitled-4 93 14-07-04, 5:40 PM
KITS SR. 12 DIGITS 9 DIGITS DESCRIPTION Qty PART NO. PART NO. 1 5US-WF544-00-00 5S-WF544-00* CHAIN SPROCKET KIT 1 Consisting of 3822-15800 SPROCKET DRIVE 1 4S-E7456-00 HOLDER DRIVE SPROCKET 1 5S-F5447-00 SPROCKET REAR WHEEL 1 1L1.05.09.05 WASHER LOCK 2 4580-88129 CHAIN 1 2 5US-WF513-00-00 5S-WF513-00* SPEEDO GEAR KIT 1 Consisting of 5S-F5135-00 GEAR DRIVE 1 5S-F5138-00 GEAR DRIVEN 1 3 5US-YH250-00-00 5S-YH250-00* LOCK SET WITH KEYS 1 Consisting of 1M1.10.03.00 LOCK COVER SIDE(LH) 1 1L1.02.15.00 STEERING LOCK ASSY. 1 5S-WF461-00 CAP ASSY 1 5S-H2510-00 MAIN SWITCH ASSY 1 4 5US-E9001-00-00 5S-E9001-00 ENGINE ASSY COMP. 1 5 4LS-66010-00-00 4LS.66.01.00. PISTON & RING KIT (STD) 1 Consisting of 4LS-E1631-01 PISTON(STD) 1 4LS-11603-00 PISTON RING SET (STD) 1 3450-16812 CIRCLIP 2 2K-11633-00 PIN PISTON 1 6 4LS-66020-00-00 4LS.66.02.00 CYLINDER PISTON KIT(STD) 1 Consisting of 4S-E1310-01 CYLINDER 1 4S-E1181-00 GASKET CYLINDER HEAD 1 4S-E1351-00 GASKET CYLINDER 1 93210-57897 O-RING 1 4S-66-01-00 PISTON & RING KIT (STD) 1 7 4LS-66030-00-00 4LS.66.03.00 PISTON & RING KIT (II O/S) 1 Consisting of 4S-11636-00 PISTON (II O/S) 1 4S-11605-00 PISTON RING SET (II O/S) 1 9345-16812 CIRCLIP 2 2TK-11633.00 PIN PISTON 1 SR. 12 DIGITS 9 DIGITS DESCRIPTION Qty PART NO. PART NO. 8 4LS-66040-00-00 4LS.66.04.00 PISTON & RING KIT (IV O/S) 1 Consisting of 4LS-11638-00 PISTON (IV O/S) 1 4LS-11607-00 PISTON RING SET (IV O/S) 1 3450-16812 CIRCLIP 2 2K-11633-00 PIN PISTON 1 9 4LS-55050-00-00 4LS.55.05.00 ENGINE O/HAULING GASKET KIT 1 Consisting of 4S-E1181-00 GASKET CYLINDER HEAD 1 4S-E1351-00 GASKET CYLINDER 1 4S-E4613-00 GASKET EXHAUST PIPE 1 4S-E5451-00 GASKET C/CASE COVER1 1 4S-E5461-00 GASKET C/CASE COVER 2 1 4S-E2213-00 GAKET TENSIONER CASE 1 90430-12227 GASKET DRAIN PLUG 1 90430-10148 GASKET NEUTRAL SWITCH 1 4S-E3329-00 GASKET PUMP COVER 1 10 4LS-66070-00-00 4LS.66.07.00 ENGINE BEARING KIT 1 Consisting of 3306-205X3 BEARING (Crank RH) 1 3306-202YD BEARING (Balancer) 2 3306-203X2 BEARING (Axle Main) 1 3306-201Y4 BEARING (Axle Main) 1 3306-204Y6 BEARING (Axle Drive) 1 3306-202YE BEARING (Axle Drive) 1 11 4LS-66060-00-00 4LS.66.06.00 ENGINE O RING & OIL SEAL KIT 1 Consisting of 3210-71462 O-RING (Cam Sprocket Cover) 1 3210-44889 O-RING (Valve cover Inlet/Exhaust) 2 3210-57897 O-RING (Below Cylinder) 1 3210-14899 O-RING (TIMING Mark Plug) 1 3210-328A4 O-RING (Centre Plug) 1 3210-30611 O-RING (Carburetor Manifold) 1 1L1.55.00.10 O-RING (Dipstic) 1 4SE-2119-00 SEAL VALVE STEM 2 3109-20821 OIL SEAL (KICK) 1 3102-12877 OIL SEAL (PUSH LEVER) 1 3102-20876 OIL SEAL (DRIVING SPROCKET) 1 3102-12875 OIL SEAL (SHIFT SHAFT) 1 3101-10838 OIL SEAL (OIL PUMP) 1 94 Untitled-5 94 14-07-04, 5:42 PM
NUMRICAL INDEX Part No. Fig. Ref. Part No. Fig. Ref. Part No. Fig. Ref. Part No. Fig. Ref. 127-14186-00-00 7-21 36L-F5351-00-00 24-19 4LS-14126-00-00 7-5 4LS-E2121-10-00 3-2 174-14134-00-00 7-13 36L-F5351-00-00 25-11 4LS-14131-00-00 7-3 4LS-E2151-00-00 3-8 24W-14184-00-00 7-14 36L-F5364-00-00 25-7 4LS-14145-00-00 7-15 4LS-E2156-00-00 3-11 2AL-14196-00-00 7-25 36L-F5366-10-00 25-16 4LS-14158-00-00 7-28 4LS-E2159-00-00 3-9 2TK-11633-00-00 2-4 36L-F5388-00-00 25-44 4LS-14181-00-00 7-26 4LS-E2170-00-00 4-1 2YA-F1780-00-00 18-6 36L-F5412-00-00 25-23 4LS-14191-00-00 7-9 4LS-E2176-00-00 4-4 36L-E5618-00-00 11-11 36L-F6281-00-00 26-15 4LS-14197-10-00 7-22 4LS-E2210-00-00 4-12 36L-E6324-00-00 12-9 36L-F6342-00-00 26-21 4LS-14923-20-00 7-12 4LS-E2213-00-00 4-13 36L-E8531-00-00 14-8 36L-F6352-00-00 26-20 4LS-2540-00-00 35-4 4LS-E2231-00-00 4-8 36L-E8535-00-00 14-9 36L-H2150-V0-00 34-3 4LS-3329-00-00 5-5 4LS-E2241-10-00 4-9 36L-F2123-00-00 19-2 36L-H2151-V0-00 34-4 4LS-E1111-10-00 1-1 4LS-E3142-00-00 21-12 36L-F3152-00-00 21-23 36L-H3311-00-00 29-7 4LS-E111F-00-00 4-2 4LS-E3300-00-00 5-1 36L-F3157-00-00 21-24 36L-H3936-00-00 33-13 4LS-E1161-00-00 1-3 4LS-E3324-00-00 5-10 36L-F3158-00-00 21-21 36L-H3980-V0-00 33-2 4LS-E1166-00-00 9-3 4LS-E3325-00-00 5-2 36L-F3173-00-00 21-19 36L-H3980-V0-00 34-10 4LS-E1167-00-00 9-2 4LS-E3411-00-00 5-9 36L-F3181-00-00 21-22 36L-H4714-10-00 32-2 4LS-E1181-00-00 1-11 4LS-E3451-00-00 5-11 36L-F3346-01-00 21-16 3H1-14142-17-00 7-16 4LS-E1185-00-00 1-2 4LS-E443E-00-00 6-14 36L-F3411-00-00 21-7 3H1-14147-00-00 7-10 4LS-E1186-00-00 1-6 4LS-E4613-00-00 8-3 36LF-3411-00-00 20-1 3H1-14962-00-00 7-11 4LS-E1310-01-00 1-14 4LS-E5111-01-00 9-1 36L-F3412-00-00 20-2 401-16111-10-00 12-1 4LS-E1351-00-00 1-15 4LS-E5191-00-00 10-10 36LF3480-00-00 20-28 42H-14714-10-00 8-6 4LS-E1500-01-00 2-7 4LS-E5362-10-00 10-20 36L-F5136-00-00 24-9 4LS-11603-00-00 2-6 4LS-E1631-01-00 2-3 4LS-E5411-00-00 10-1 36L-F5137-00-00 24-33 4LS-11605-00-00 2-6 4LS-E2111-10-00 3-1 4LS-E5421-00-00 10-15 36L-F513A-00-00 24-21 4LS-11607-00-00 2-6 4LS-E2116-00-00 3-4 4LS-E5441-00-00 9-10 36L-F5330-00-00 24-6 4LS-11636-00-00 2-3 4LS-E2117-00-00 3-7 4LS-E5451-00-00 10-2 36L-F5330-00-00 25-9 4LS-11638-00-00 2-3 4LS-E2118-00-00 3-6 4LS-E5461-00-00 10-16 36L-F533A-00-00 25-15 4LS-1401A-00-00 7-7 4LS-E2119-00-00 3-3 4LS-E5598-00-00 4-10 95 Untitled-5 95 14-07-04, 5:42 PM
NUMRICAL INDEX Part No. Fig. Ref. Part No. Fig. Ref. Part No. Fig. Ref. Part No. Fig. Ref. 4LS-E5641-00-00 11-2 4LS-F3144-00-00 21-18 5DG-E4871-00-00 1-28 5US-E4101-00-00 7-1 4LS-E6150-00-00 12-5 4LS-F3145-00-00 21-5 5DG-E4872-00-00 8-7 5US-E4411-00-00 6-5 4LS-E6154-00-00 12-6 4LS-F3153-00-00 21-17 5DG-F1518-00-00 17-2 5US-E4412-00-00 6-6 4LS-E6164-00-00 12-17 4LS-F3418-00-00 20-9 5DGH-5500-10-00 28-5 5US-E4437-00-00 6-10 4LS-E6351-00-00 12-10 4LS-F341E-00-00 20-5 5DG-H5510-00-00 28-2 5US-E4450-00-00 6-7 4LS-E6356-00-00 12-14 4LS-F4741-00-00 23-2 5DG-H5540-10-00 35-6 5US-E4452-00-00 6-11 4LS-E6357-00-00 12-22 4LS-H2370-00-00 35-3 5DG-H5550-10-00 28-1 5US-E4453-00-00 6-8 4LS-E6358-00-00 12-13 4LS-H3350-00-00 35-8 5HH-14103-00-00 7-8 5US-E4456-00-00 6-17 4LS-E6371-00-00 12-7 4LS-H3516-00-00 31-7 5HH-14112-25-00 7-6 5US-E4456-00-00 6-9 4LS-E6381-00-00 12-23 4LS-H4314-00-00 31-6 5HH-14185-00-00 7-19 5US-E4476-00-00 6-12 4LS-E7211-00-00 13-11 4LS-WE512-00-00 9-11 5KA-12113-00-00 3-5 5US-E4703-10-00 8-1 4LS-E7221-00-00 13-6 4LS-WE515-00-00 9-12 5KA-14107-15-00 7-20 5US-E4748-00-00 8-22 4LS-E7231-00-00 13-7 4TL-H3941-00-00 33-17 5KA-E6321-00-00 12-8 5US-E479U-00-00 8-25 4LS-E7241-00-00 13-10 4TL-H3942-00-00 33-18 5KA-H1960-00-00 34-5 5US-E4803-00-00 8-12 4LS-E7285-00-00 13-22 4TL-H3943-00-00 33-16 5MK-E1400-00-00 2-1 5US-E4834-00-00 8-8 4LS-E7402-00-00 13-5 4US-F4534-00-00 22-19 5RE-E5666-00-00 11-6 5US-E4881-00-00 8-10 4LS-E7410-01-00 13-1 4US-H3517-00-00 30-3 5UC-F3144-00-00 21-8 5US-E4882-00-00 8-13 4LS-E7456-00-00 13-19 4UU-F4512-00-00 22-17 5UC-F3413-00-00 20-3 5US-E4987-00-00 8-16 4LS-E7471-00-00 13-3 4UU-F4515-00-00 22-15 5UC-F3414-00-00 20-4 5US-E5418-00-00 10-12 4LS-E8101-01-00 15-7 4UU-F4521-00-00 22-14 5UC-F5395-00-00 24-22 5US-E5620-00-00 11-10 4LS-E8140-01-00 15-1 4UU-F4523-00-00 22-18 5UC-F5395-00-00 25-25 5US-E5621-00-00 11-14 4LS-E8185-00-00 14-2 4UU-F4565-00-00 22-16 5US-1490J-00-00 7-2 5US-E5651-00-00 11-7 4LS-E8337-00-00 15-2 583-14561-00-00 7-18 5US-32107-00-00 21-10 5US-E5660-00-00 11-1 4LS-E8511-00-00 14-5 5AP-F7423-00-00 27-12 5US-6279-00-00 26-23 5US-E8110-00-00 15-9 4LS-E8512-00-00 14-6 5DG-14106-00-00 7-4 5US-E1142-00-00 1-18 5US-E8112-00-00 15-14 4LS-E8513-00-00 14-7 5DG-E3586-01-00 6-1 5US-E1191-00-00 1-17 5US-E8113-00-00 15-10 4LS-E8540-00-00 14-1 5DG-E4844-00-00 8-9 5US-E1192-00-00 1-23 5US-E8115-00-00 15-13 96 Untitled-5 96 14-07-04, 5:42 PM