DETP Detailed Environmental Test Plan EMS Electro-Mechanical System PREPARED BY: K. GHOL STON, CVG STRATEGY ( CONSULTANT) Corresponding Author: Cindy Gholston E-mail: cgholston@cvgstrategy.com Tel: 321.253.9791 NATO STANAG 4370-3 AECTP-300 Method 309 (Reference) Document Number TS2011-10 Revision C Revision C P a g e 1 July 7, 2011
Table of Contents I. DOCUMENT HISTORY... 5 A. REVISION RELEASE... 5 B. REVISION DESCRIPTION... 5 C. ABSTRACT... 5 II. SCOPE... 6 A. POSSIBLE EFFECTS... 6 B. EFFECTS OF SALT FOG... 6 1. Corrosion... 6 2. Electrical... 6 III. INCORPORATED DOCUMENTS... 7 A. INTERNATIONAL STANDARDIZATION AGREEMENTS... 7 B. INTL. ORGANIZATION FOR STANDARDIZATION (ISO)... 7 C. DEPT. OF DEFENSE STANDARDS AND SPECIFICATIONS... 7 D. DEPARTMENT OF DEFENSE HANDBOOKS... 7 E. D.O.D. DIRECTIVES, INSTRUCTIONS, AND REGULATIONS... 7 F. AMERICAN NATIONAL STANDARDS INSTITUTE... 8 G. CVG STRATEGY... 8 H. ORDER OF PRECEDENCE... 8 I. ABBREVIATIONS... 9 IV. TEST PARAMETERS... 10 A. OPERATIONAL PURPOSE... 10 B. NATURAL AND INDUCED EXPOSURE CIRCUMSTANCES... 10 C. TEMPERATURE INFO... 10 1. Test temperatures... 10 2. Temperature Change Rate... 10 3. Tolerance... 10 D. TIME... 10 E. HUMIDITY... 11 1. Levels... 11 2. Generation... 11 3. Tolerance Level... 11 Revision C P a g e 2 July 7, 2011
F. SALT SOLUTION... 11 G. WATER PURITY... 11 H. CONTAMINATION PREVENTION... 12 I. TEST DURATION... 12 J. FALLOUT RATE... 12 K. DRYOUT RATE... 12 L. TEST PROCEDURE... 12 M. TEST CHAMBER AIRFLOW... 13 N. SALT SOLUTION INJECTION SYSTEM... 13 O. SALT FOG COLLECTION RECEPTACLE... 13 P. CONTROLS... 13 Q. UNIQUE TO THIS TEST... 14 R. PASS TEST CRITERIA... 14 S. TEST INTERRUPTION... 14 1. Chamber Failure - Undertest Interruption... 14 2. Overtest interruption (e.g., loss of chamber control)... 14 3. Test Item or Fixture Failure... 14 4. Authority... 15 T. TEST ITEM MARKING... 15 U. TEST FACILITY REQUIREMENTS... 15 V. TEST REPORT REQUIREMENTS FROM TEST LAB... 16 V. TEST DATA - TD FORM... 17 A. PURPOSE... 17 B. LOG... 17 VI. TEST ITEM CONFIGURATION... 18 A. BILL OF MATERIALS - MECHANICAL... 18 B. BILL OF MATERIALS - ELECTRICAL... 21 C. ISOMETRIC IMAGE... 25 D. PHOTOS... 26 1. EMS in Transport Mode (Photo)... 26 2. EMS in Operational Mode (Photo)... 26 E. OPERATIONAL PROCEDURES... 27 Revision C P a g e 3 July 7, 2011
VII. PREPARATION FOR TEST... 28 A. PRELIMINARY STEPS... 28 1. Cleaning... 28 2. Preparation of salt solution... 28 3. Chamber Preparation... 28 B. PRE-TEST STANDARD AMBIENT CHECKOUT... 29 C. PRE-TEST PREPARATION... 29 D. CONDUCT THE CHECKOUT... 29 VIII. TEST INFORMATION... 31 A. REQUIRED INFORMATION... 31 B. PRE-TEST... 31 C. DURING TEST... 31 D. POST-TEST... 31 IX. TEST PROCEDURE... 32 A. TEST STEPS SALT FOG... 32 B. POST-TEST INSPECTION... 33 1. Conduct a visual examination... 33 2. Evaluation of the EMS... 33 3. Operational Test... 33 Table A Test Sequence... 34 Revision C P a g e 4 July 7, 2011
I. DOCUMENT HISTORY A. REVISION RELEASE CVG Strategy DETP TS2011-10 Revision Date Author Approved By Approval Date A 01/15/11 K. Gholston C. Gholston 01/19/11 B 01/21/11 K. Gholston C. Gholston 01/31/11 C 07/07/11 K. Gholston C. Gholston 07/14/11 B. REVISION DESCRIPTION Revision Date Description Pages Effected A 01/15/11 Draft Release New B 01/21/11 II. Scope, III-G. CVG Strategy, III- H. Order of Precedence, III-I. 6, 8, 9, 14-15, 17, 33, 34 Abbreviations, IV-D. Time, IV-O. Test Item Marking, V-B. Log, IX-A. Test Steps Salt Fog, IX-B. Post- Test Inspection C 07/07/11 Minor Updates - neutralize All C. ABSTRACT The purpose of this document is to provide the test plan and procedures for the testing of the CVG STRATEGY EMS Electro-Mechanical System customized for use by the US Military. Revision C P a g e 5 July 7, 2011