SSISTNT SECRETRY OF DEFENSE WSHINGTON, D.C. 20301-8000 DoI) 4160.21-M-1 >... =,....,..,....-........ PRODUCTION NO LO GISTtCS } 21 Ott 91. Thi8 manual is issued under the autho~ity of DoD Directive 4160.21, DoD. Per80nal Property Utilization and Di8p08al Program, 5 December 1960, and DoD Instruction 41(30.27, Demilita~ization of Materiel, 14 December 196. Its purpoee i to 8et fo~th DoD demilitarization policy, ppeecribe uniform procedure8 for assigning demilitarization codee to DoD p~operty~ and direct methods for completing demilitarization. The manual is effective immediately and is mandatory fon use by all DoD Component. The provisions of this manual have been completely ~evised to reflect the policy set forth by the International Traffic in rms Regulation (ITR), 22 Code of Federal Regulations, Subchapter M, l?ovembe~ 1980. Significant changes include a major ghift of materials from overseas demilitarization only (appendix 5) to worldwide demilitarization (appendix 4], the identification of Significant Military Equipment, expanded scope of the property affected (U.S. Origin), definitive coding guidance, additional commodities included ag Strategic List Items and identification o! strategic commodities (appendix 6). Recommended revisions to this manual should be submitted through DoD Component channels to: Directo~ Defen8e Logistics gency TTN : DL-SMP CamePon Station lexandria, Virginia 22304-6100 DoD Components may obtain copie8 of this manual th~ough thei~ publication channels. Other Federal agencies and the public may obtain copies f~omhq De!enee Logistics gency, TTN: DL-XPD, Came~on Station, lexandria, Virginia, 22304-6100. -., Supply Management Policy fice of the f3i8t&nt Secretary of Defense (Production & Logi8tics) ------ ------ This manual supersedes DoD 4160.21-M-1, October 1981. 1
1 DoI) 4160.21-M-1 ;....2.::...................... :..:. ;.. :. :,. TLE OF CONTENTS Paragraph ~, Title Page CHPTER I -- GENERL ND DMINISTRTIVE.. c D GeneraI,...........................................1-1 pplicability and Scope..................................1-1 Policy............................................. 1-1 Responsibility........................................1-2 CHPTER II -- DEMILITRIZTION OF SURPLUS ND FOREIGN EXCESS MILITRY ITEMS c D E F G General,...........................................11-1 Exceptions to Demilkarization..............................11-2 Control of Small rms and Other Weapons...................... II-4 Inert Material........................................11-4 Policy for Deposition of Munitions Lkt and Strategic List Items......... II-4 Safety Precautions in Demilitarization by Torch Cutting.............. II-5 Demilitarization by Deep Water Dumping (DWD) at Sea............. II-5 CHPTER III -- DEMILITRIZTION OF SURPLUS ND FOREIGN EXCESS SMLL RMS WEPONS ND PRTS c D General............................................ 111-1 Demilitarization In CONUS...............................111-1 Demilitarization Outside CONES............................ III-3 Forecast of Tonnage of Small rms Weapons and Repair Parts to be Demfiitarized by Smelting......................... III-3 CHPTER IV -- DEMILITRIZTION PRIOR TO DISPOSITION Y DONTION Deposition by Donation................................. XV-l Demilitarization Costs for Donated Items..................,.... IV-1... 111..
DoD 4160.21-M-1 PPENDIX 1 f UNITED STTES MUNITIONS LIST Category Title Page VIII III II XIII XVII XIx v I XII xv IV XI IX XXI XVI x xx VII XVIII XIV VI ircraft, Spacecraft, and ssociated Equipment mmunition...................... rtillery and Projectors............... uxiliary Military Equipment........... Classified rticles Not Otherwise Enumerated. De fense Services................... Explosives, Propellants, and Incendiary gents Firearms........................................... l-2................... l-1................... l-1................... l-4................... l-5................... I-5................... l-1................... l-1 Fire Control, Range Finder, Optical and Guidance and Control Equipment-.. l-4 Reserved........................................... 1-5 Launch Vehicles, Guided Missiles, allistic Missiles, Rockets, Torpedos, ombs and Mines.............................. I-I Military and Space Electronics............................. 1-3 Military Training Equipment............................... 1-3 Miscellaneous rticles.................................. 1-5 Nuclear Weapons Design and Test Equipment.................... l-5 Protective Personnel Equipment............................ 1-3 Submersible Vessels, Oceanographic and ssociated Equipment........ l-5 Tanks and Military Vehicles............................... 1-2 Technical Data....................................... 1-5 Toxicological gents and Equipment and Radiological Equipment....... l-5 Vessels of War andspecial Naval Equipment.................... l-2 PPENDIX 2 DEFINITIONS ND INTERPRETTIONS Paragraph General........................................... 2-I Definkions and Interpretations............................. 2-1 PPENDIX 3 DEMILITRIZTION CODES TO E SSIGNED TO FEDERL SUPPLY ITEMS.. ND CODING GUIDNCE De militarizationc odes................................ 3-1 ssignment of Demilitarization Codes to Items in the Federal Inventory.... 3-3 Decision Table for ssigning Demilitarization Codes................ 3-4 v
Doll 4160.21-M-1 PPENDIX 4.,Y,.,.,.,.. ;.:,.,....,,.......,.. DEMILITRI~TION REQUIREMENTS FOR ITEMS LOCTED WORLDWIDE Item No. Title Page 3 2 13 9 12 4 7 11 8 17 15 10 1 16 6 14 5 mmunition, Military Explosives, Solid and Liquid Propellants, and Incendiary gents.........................-...4-4 rtillery and Projectors......................0...0.4-1 uxiliary Military Equipment............................... 4-11 Classified Material..........................00..+..4..4.9 Fire Control, Range Finder, Optical and Guidance and Control Equipment..4-11 Launch Vehicles, Guided Missiles, allistic Missiles, Rockets, Torpedos, and ssociated Equipment........................4-6 Military ircraft (Combat, Tactical ir Vehicles), Spacecraft and ssociated Equipment...............................4-7 MHitary and Space Electronics.....................O..... C.. 4-10 Military Training Equipment...............................4-9 Miscellaneous Equipment................................. 4-12 Nuclear Weapons Design and Test Equipment....................4-12 Protective Personnel Equipment.............................4-9 Small rms Weapons, Parts, and ccessories.....................4-1 Submersible Vessels, Oceanographic and ssociated Equipment.........4-12 Tanks and Military Vehicles................................4-7 Toxicological, iological, and Radiological gents and Equipment........4-12 Vessels of War and Special Naval Equipment.....................4-6.. vi
I DoD 4160.21-M-I......... >,::. ny \........-.. PPENDIX 5 DDITIONL REQUIREMENTS FOR DEMILITRIZTION OF ITEMS LOCTED OUTSIDE THE UNITED STTES, PUERTO RICO, MERICN SMO, GUM, THE TRUST TERRITORIES OF THE PCIFIC ISLNDS ND THE VIRGIN ISLNDS Item No. Title Page 7 2 13 9 3 12 4 11 8 17 15 10 1 16 6 18 14 5 ircraft, Spacecraft, and ssociated Equipment................... 5-2 rtillery and Projector Components........................., 5-1 uxiliary Military Equipment.............................. 5-3 Classified Material..................................... 5-3 Components of mmunition, Military Explosives, Solid and Liquid Propellants, and Incendiary gents.............. ~.. 5-1 Fire Control, Range Finder, Optical and Guidance and Control Equipment.. 5-3 Launch Vehicles, Guided Missiles, allistic Missiles and Rockets......., 5-1 Milkary and Space Electronics............................. 5-3 Military Training Equipment............................... 5-2 Miscellaneous rticles.................................. 5-4 Nuclear Weapons Design and Test Equipment.................... 5-4 Protective Personnel Equipment............................ 5-3 Small rms Weapons and Parts............................. 5-1 Submersible Vessels, Oceanographic and ssociated Equipment........ 5-4 Tanks and Military Vehicles............................... 5-2 Technical Data....................................... 5-4 Toxicological, iological and Radiological gents and Equipment....... 5-4 Vessels of War and Special Naval Equipment..........,......... 5-1 PPENDIX 6 STRTEGIC LIST MTERILS Paragraph General........................................... 6-1 Commodity Control List.................................. 6-1 vii
DoD 4160.21-M-1 PPENDIX 7 -.... Paragraph } ILLUSTRTIONS Item Page c Figure No. 42 50 53 49 58 56 5 66 70 27 52 1 22 13 14 68 67 61 60 59 65 15 16 55 38 39 4 46 7 40 43 51 48 11 8 General............................................7-1 Illustrations..........................................7-l dditional ssistance....................................7-i ircraft rmament Pod, Machine Gun, 7.62MM, M18/M18El...........7-36 ircraft, Multiengine.................................... 7-43 ircraft Pylons and Pylon Parts............................... 7-46 ircraft, Single Engine................................... 7-42 rtillery mmunition.................................... 7-51 rtillery Projectile...................................... 7-49 rtillery Tube, Location of Cut..............................7-6 arrel for M1903 Drill Rifle............................... 7-59 arrel for Rifle,5.56MM, M16l............................ 7-63 ayonet Knife......................................... 7-27 omb Rack, Electrically Operated............................ 7-45 reechring and Sliding reechblock...........................7-2 Carbines, Caliber.30 (ll Series)............................ 7-23 Concentric Recoil Mechanism -- Type Cannon....................7-14 Concentric Recoil Mechanism -- Type Gun Launcher................7-15 Conversion Kit, M2 Carbine................................ 7-61 Cutoff for M1903Drill Rifle................................ 7-60 Firing Device for nti-personnel Mine.........................7-54 Fuze, rtillery mmunition................................ 7-53 Fuze, Hand Grenade.................................... 7-52 Grenade, Hand, Fragmentation.............................. 7-58 Grenade Projector Mounts................................ 7-16 Grenade Projector Mounts................................ 7-17 Grenade, Rifle........................................ 7-48 Gun,20MM, M3and M24.................................7-34 Gun,20MM, M139...................................... 7-34 Gun,40MM, utomatic..................................7-5 Gun Feeder, utomatic, MIJ-57/.........................7-40 Gun, Twin40MM, M421.................................7-8 Guns,20MM, M61, and XM168.............................. 7-35 Helicopter rmament Subsystem -- Machine Gun, 7.62MM, XM28-Launcher, Grenade,40MM........................... 7-37 Helicopter, ttack...................................... 7-44 Helicopt& Multiarmament Mount, XM156.......................7-41 Hydropneumatic Equilibrator,.............................. 7-12 Hydropneumatic Recoil Mechanism, Location of Holes...............7-9.,... Vlll
DoD 4160.21-M-1 -...-.....-.-..... ::...._ ----............ Figure No. Item Page 2 45 41 47 63 3 62 33 32 36 37 44 35 34 69 54 64 57 6 9 18 21 10 20 24 23 71 72 73 74 75 25 28 26 12 30 29 31 19 17 -. i Interrupted Thread reechblock............................ 7-3 Launcher, Grenade, M75and XM129......................... 7-39 Launcher, Grenade,40MM, XM203..........................7-35 Launcher, Rocket, ircraft, 2.75-inch, XM158.................... 7-40 Launcher, Rocket, 66MM, M72Series......................... 7-56 Linear Moving Type Interrupted Thread reechblock Chamber......... 7-4 Links, Small rms mmunition............................. 7-55 Machine Gun, rowning, Cal..30 (ll Series).................... 7-31 Machine Gun, rowning, Cal..30/.50, Watercooled................. 7-31 Machine Gun, CaL.50, Ma............................ 7-33 Machine Gun, Cal..50, M85............................... 7-33 Machine Gun, 7.62MM, M134 (GU-2/)..................... 7-38 Machine Gun,7.62MM, M60Series.......................... 7-32 Machine Gun, 7.62MM, M73 and M73E1....................-=.. 7-32 Machine Gun,7.62MM, M240C0-X......................... 7-62 Machine Gun Tripod Mounted M19171....................... 7-47 Mine, nti-tank...................................... 7-57 Mortar mmunition.................................... 7-50 Mortar Tube......................................... 7-7 Nitrogen Cylinder..................................... 7-10 Personnel Carriers..................................... 7-19 Pistol, Cal..45........................................ 7-22 Recoil Rod.......................................... 7-11 Revolver........................................... 7-21 Rifle, CaL.30, utomatic, rowning.......................... 7-25 Rifle, CaL.30, Ml..................................... 7-24 Rifle, Cal..30, Ml, olt ssembly, Modification for Drill Purposes....... 7-64 Rifle, Cal..30, Ml, arrel/receiver, Welding for Drill Purposes......... 7-64 Rifle, Cal..30, Ml, arrel/chamber, Grindh@Velding Rod for DrNPurposes................................. 7-65 Rifle, Cal..30, Ml, Gas Cylinder Components, Grinding/ Welding for Drill Purposes............................... 7-65 Rifle, Cal,.30, Ml, Receiver Rail, Welding/Milling for Drill Purposes..... 7-65 Rifle,5.56MM, M16l.................................. 7-26 RMe,7.62MM,M 14.................................... 7-~ Shotguns, 12 Gauge, Riot Type............................. 7-27 Spring-Type Equilibrator on 105MM Howitzer, M2 Series............ 7-13 Submachine Gun, Cal..45, M3Series.......................... 7-30 Submachine Gun, Thompson............................... 7-29 Submachine Gun,5.56MM, XM77E2.......................... 7-30 Tank Recovery Vehicles.................................. 7-20 Tanks............................................. 7-18. ix