Root Cause Analysis Practicum Human Factors Engineering Short Course

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Learning Objectives Root Cause Analysis Practicum Human Factors Engineering Short Course 1. Identify human factors and other work system issues associated with an adverse event. 2. Develop a Cause-Effect (Fishbone) diagram of factors that contributed to the event. 3. Describe some of the strengths and limitations of the RCA process Sample Fishbone Diagram Session Schedule Instructions for RCA exercise (10 min) Read case study information individually (15 min) Discuss factors that contributed to the even (20 min) Create Cause-Effect/Fishbone diagram (20 min) Debrief (15 min) 1

Root Cause Analysis (RCA) Small Group Exercise By John Gosbee, MD VA National Center for Patient Safety Heart Monitor in Demonstration Mode NOTE: This teaching case has elements from many real case studies, but many details were manufactured to provide enough information to accomplish the RCA Team exercise Summary of the Event A.B. is a 65 year-old veteran who suffered mild chest pain and was seen at the emergency room in his small town (on 6/9/02). Tests for possible MI (heart attack) were inconclusive, his pain diminished, and his vital signs were stable. It was decided that it was safe to move him 30 miles to the nearest VA Hospital via contract ambulance. Previous to this patient transport, the Emergency Medical Technicians (EMTs) were being shown several functions of a heart monitor by a company representative. They had only used basic functions for the month they had the heart monitor device, since the company rep had canceled two previous presentations. EMTs placed A.B. into their transport vehicle with a heart monitor that displays heart rate, EKG waveform, and blood pressure. He was also receiving oxygen by nasal cannula and had an IV in his arm. Half-way through the trip, the patient complained of some abdominal pain, like cramps, and the junior EMT thought the patient looked tired from his vantage point. The monitor showed no change from the very good vital signs of BP=125/80 and HR=75. The junior EMT told his senior about the fatigue, but the senior EMT did not seem to hear him. Ten minutes later, the patient said his lips were numb and the heart monitor showed no changes in vital signs. The junior EMT encouraged the senior EMT at the head of the patient to manually take vital signs. Upon doing so, the senior EMT was shocked to find a BP=190/110 and a HR=130 with some skipped beats. As they called in to the VA for advice, they were actually arriving at the VA. The emergency department team met them at the door and took over the case. The monitor used by the EMTs was disconnected and new monitor used. A.B. was diagnosed as having unstable angina and possible MI. He was taken for emergency cardiac evaluation and eventually had a cardiac bypass graft operation. Patient was monitored for 10 days after the bypass operation, before the patient was able to return home for more cardiac rehabilitation. Other Useful Data: 1) Senior EMT has been working for 20 years, the junior EMT for less than one year 2) The heart monitor and pulse oximeter were found to have no malfunctioning parts 2

3) The transport EMT group is not involved in medical device selection 4) Event has occurred a few months before. Corrective actions at that time included: more inservice training for EMTs on the monitor; warning sheets posted in the paramedic coffee room Other Key Points HUMAN FACTORS/TRAINING: Is training provided prior to the start of the work process? (in this case, no) Are the results of training provided for the service involved monitored over time? (In this case, no) Are training programs designed up front with the intent of helping staff perform tasks without errors? (if a monitor stuck in demo mode was possible, was it trained?) If equipment was involved in the event, did it interface smoothly in the context of needs, procedures, workload, space, location? No, see Environment/Equipment questions EQUIPMENT: Heart Monitor and demo mode (these triggering questions are relevant) Does the equipment involved meet current codes, specs, and regs? (yes, so continue) Was the design of the equipment an issue in this event? (demo mode not seen ) Was the design such that mistakes of use would be remote? (demo mode did not automatically discontinue) Were personnel trained to appropriately operate equipment involved in this event? No, see Human Factors/Training questions Were provisions made in the design to enable detection of problems and make them apparent in a timely manner (there was not an obvious marker to highlight demo mode) Were equipment displays and controls a factor in this event? (all above comments) 3

Mock Interviews that Support Instructive Root Causes/Contributing Factors Junior EMT Interview We were meeting with the company representative to receive our in-service training on the new heart monitor. Normally we get the training inside in our break room but the training had already been cancelled two times and we were needed in the transport. The company representative was passing through our area and had called that morning to see if he could stop by and catch up on some of his over due work. We decided to meet in the transport since the equipment was already set up. We weren t concerned about not having had the training on the monitor, after all a monitor is a monitor and this was just a newer model from what we had been working with. The representative had put the monitor in demonstration mode and was showing us a couple of new features when he got a telephone call from his office. At just about the same time we got the call to pick up a patient at the local ER and transport him to the VA. The company representative had to leave in a hurry and we headed off to the ER. The patient looked good when he was handed off to us. The ER staff said his vitals looked good so we loaded him into the transport and took off. Both the senior and I were in the back with the patient. I hooked up the monitor, pulse ox and made sure there was enough oxygen in the cylinder that the patient was hooked up to when we picked him up. We had at least a 40-minute ride to the VA so I settled in for what I thought would be an uneventful trip. We kept an eye on the patient the whole time. The monitor showed his vitals and they looked really good. A couple of times the patient mentioned that he had some discomfort and I thought he looked tired so I made a comment about it to the senior. I m sure he heard me. I think we were nearly at the VA when the patient said his lips were numb. The senior and I looked at the monitor again and saw that they (the vitals) still looked good. I suggested that maybe we should take manual vitals and saw that senior had already started to do it. We were both surprised at the results and realized that our patient was having problems. At this point we both realized that the monitor was still in demonstration mode. Senior has been beating himself up about this since this happened. We called the VA for advice but by the time we heard back we were just a minute or so from their door. We arrived and transferred the patient to the VAs care. Senior EMT (Statement matches Junior EMT with the following exceptions) The patient was stable when we picked him up, I talked with the ER doc about this. I don t recall junior commenting to me that the patient looked tired but even if he did, he s pretty new to the job. This particular transport van has quite a bit of road noise since we had the new tires installed so I guess it s possible that I missed it. I kept a close watch on the monitor and was surprised to see that the vitals were different when I took them manually. Both junior and I looked at each other and knew what the problem was (with the monitor). We both forgot about the demonstration mode and had been reading bogus vital signs for over 30 minutes. 4

Supervisor of Contract Ambulance Service We purchased the new monitors and I made sure that there was a requirement in the contract that they provide training to my guys on how to use it. I set up the training 2 times with company representative and both times it got cancelled by the rep, we were all set up for it. Some of the old monitors we were using in the transports were having problems and I didn t trust them so we installed the new monitors to be safe. The new and the old monitors operate pretty much the same way. We had a similar problem with the old model and the demonstration mode deal that junior and senior ran into to. I had posted a notice on the bulletin board in the coffee room about it. I can show it to you if you like, the pages are starting to curl up now, its been there quite a while. VA Biomedical Engineer My department has not been involved with equipment used by our contact service. We don t have that specific monitor in our hospital. Heart Monitor Company Representative I cover a large territory and it isn t always possible for me to get to all of my customers as quickly as I would like. The monitor meets FDA requirements and has an approved 510K as it it currently designed. I haven t had any other customers that have purchased this piece of equipment say anything to me about a problem with the demonstration mode staying on. We don t have any plans on changing the design of this new equipment. I had a personal emergency on the day when I met with the senior and junior EMT to show them how the new monitor is different from what they are used to using. I left in a hurry and I guess I forgot to take the monitor out of the demonstration mode. I m sure sorry this happened and I m glad the patient is okay now. VA Contracting Officer The contract ambulance service is the only company in our area. We need to use them. We were not aware that they were using new equipment that they had not been fully trained on. Our contract stipulates competency requirements for the employees but we don t have anything that would address the training issue we just discovered. Since we are a major client of this company we have quite a lot of pull on how they conduct their operation. I m sure that if we have recommendations for them they will get implemented, if not I ll amend the contract as needed. 5