USMC Initiatives in Energy and Power

USMC Initiatives in Energy and Power Michael Gallagher Program Manager - Expeditionary Power Systems Marine Corps Systems Command May 2010 1

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Discussion Topics USMC Organizations in Power & Energy Key Power and Energy Drivers Naval Lithium Battery Safety Program Business Opportunities Acquisition Programmatic Considerations May 2010 2

USMC Organizations in Power and Energy Assistant Assistant Secretary Secretary Of Of the the Navy Navy Research, Research, Development Development & & Acquisition Acquisition Assistant Assistant Commandant Commandant of of the the Marine Marine Corps Corps Deputy Commandant Installations & Logistics Chief of Naval Research Program Executive Officer Land Systems Commander Marine Corps Systems Command Deputy Commandant Combat Development & Integration Marine Corps Warfighting Lab Office of Naval Research Director Expeditionary Energy Office May 2010 3

Organizational Line Chart USMC Acquisition Organizations ASN RDA COMMANDER MCSC EXECUTIVE DIRECTOR PEO Land Systems Deputy PEO Chief of Staff Sergeant Major Special Staff Military Deputy Special Staff Deputy Commander Resource Management Deputy Commander SIAT Assistant Commander Life Cycle Logistics Assistant Commander Contracts Assistant Commander Programs MCTSSA Camp Pendleton, CA PM Ammo PM Global Combat Support Systems PM Training Systems- Orlando, FL PM Light Armored Vehicles- Warren MI PM Robotics Warren, MI Deputy JPEO Chem Bio Defense PM Mine Resistant Ambush Protected PG-9 Operational Forces Systems PG-10 Information Systems and Infrastructure PG-11 MAGTF C2, Weapons and Sensors Dev & Int PG-12 Communications, Intel, And Networking PG-13 Infantry Weapons Systems PG-14 Armor and Fire Support Systems PG-15 Ground Transportation & Engineer Systems PG-16 Combat Equipment & Support Systems PM AAA Expeditionary Fighting Vehicle PM Joint Light Tactical Vehicle PM MTVR Medium Tactical Vehicle Replacement PM LVSR Logistics Vehicle Support Replacement PM Motor Transport PM Engineer Systems PM Expeditionary Power Systems PM MPC Marine Personnel Carrier, Warren MI PM G/ATOR Ground/ Air Task Oriented Radar PM Common Aviation Command and Control System PM LW-155 Light Weight Howitzer, Picatinny, NJ May 2010 4

Mobile Electric Power Requirements USMC Power Generation Capability 600 MW 1,564 MW in 2008 (OIF tactical & commercial) 500 MW 472 MW (OIF tactical & commercial) 400 MW 300 MW 303 MW 200 MW 100 MW Centrally Managed Inventory within the USMC 64 MW 14 MW (OIF deployed) 120 MW 40 MW OEF 8 MW 1975 1980 1985 1990 1995 2000 2005 2010 2015 May 2010 5

Individual Power Requirements Individual Power Needs AN / PVS-17 AA Battery AN / PVS-14 AA Battery x12 AN / PAS-13D AA Battery AN / PEQ-16A Dl-123A Battery AN / PRC - 148 or 152 Unique Batteries AN / PRC-153 Unique Battery Hand-held flashlight AA Battery MIOX Water Purifier AA Battery Quiet Pro Headset Unique Battery Squad Digital Camera Unique Battery AN / PSC-13 D-DACT Unique or AA Battery DAGR AA Battery AN / PRC-117F BA-5590 / BA-5390 / BB-2590 Batteries Rugged Laptop Unique Battery May 2010 6

Pre-OIF Rifle Company Radios Pre-OIF Radio Density Co HQ (x3/bn) RFL Plt (x3/co x9/bn) Mounted in M998A1 T/O 6 Officer/176 Enlisted VHF-V (VRC-88): 1 VHF-M (PRC-119): UHF-M (PRC-113): 7 1 Radio Weights PRC-119-22.5 lbs PRC-113-16.7 lbs * w/batteries Corpsman WPNS Plt (x3/bn) May 2010 MG Sect Mortar Sect Assault Sect 7

OEF Era Rifle Company Radios Tactical Communications Modernization Co HQ (x3/bn) RFL Plt (x3/co x9/bn) Mounted in M1123A2s T/O 6 Officer/176 Enlisted MBR-V (VRC-103): 1 MBR-M (PRC-117): 6 HFMR (PRC-150): 5 DVA (VRC-110): 2 THHR (PRC-148/152): 35 IISR (PRC-153): 176 *Corpsman IISR counted in H&S Corpsman WPNS Plt (x3/bn) Radio Weights PRC-150-15.7 lbs PRC-117-15.9 lbs PRC-152-2.4 lbs PRC-153-1 lbs * w/batteries MG Sect Mortar Sect Assault Sect May 2010 8

Vehicle Power Needs Alternator Amperage Rating on HMMWV / MRAP at 28 VDC 700 600 MRAP Follow-on 500 400 OEF / OIF / Digitization / Networking MRAP Cat I & II 300 200 Second Generation Vehicle Deliveries Initial Fielding 60 Amps RG-31 Upgrade COUGAR / JERRV 100 RG-31 0 Post Desert Storm Start of Digitization 1980 1985 1990 1995 2000 2005 2010 2015 2020 May 2010 9

Vehicle Power Needs MPC 25 kw MRAP ATV JLTV OBVP (O) 20 kw Amps at 28 VDC 600 A 500 A 400 A 300 A JLTV OBVP (T) JLTV Export (T) 15 kw 10 kw 200 A 5 kw 100 A HMMWV MRAP 1980 1990 2000 2010 2020 May 2010 10

Renewable Energy Systems Renewable Energy Investments Internal < 10 Watts Carried 10-100 Watts Portable 100-1000 Watts Generator 1 100 kwatts Stationary > 100 kwatts Not Feasible Not Tactical SPACES 2009/10 GREEN 2010/11 DREAM (2007) TREP (2012) May 2010 11

Secretary of the Navy Energy Goals New Requirements for Acquisition Processes Mandatory evaluation factors used when awarding contracts for platforms, weapon systems, and buildings will include: Lifecycle energy costs, Fully-burdened cost of fuel, Contractor energy footprint Sail the Great Green Fleet DON will demonstrate a Green Strike Group in local operations by 2012 and sail it by 2016 Reduce Petroleum Use in Non-Tactical Vehicles By 2015, DON will reduce petroleum use in the commercial fleet by 50% Increase Alternative Energy Ashore By 2020, DON will produce at least 50 percent of shore-based energy requirements from alternative sources Increase Alternative Energy Use Navy-wide By 2020, 50 percent of total DON energy consumption will come from alternative sources May 2010 12

Mobile Electric Power DOD Standard Generators USMC Unique Generators Tools / Customer Support Integrated Trailer ECU - Generator Power Distribution Floodlight Sets May 2010 13

Environmental Control Equipment Environmental Control Units Special Customer ECUs Field Refrigeration In-Field Ice Making (food service, mortuary affairs) Tools / Customer Support May 2010 14

Advanced Power Sources Radio Power Adaptors Power Supplies Renewable Energy On-Board Power Battery Management / Sustainment Systems May 2010 15

Expeditionary Power Systems Reset FY08 FY09 FY010 FY11 FY12 FY13 FY14 FY15 FY16 FY17 TQGs 5 60 kw (Joint) Tactical Quiet Generators (2 nd Gen Military) PRODUCTION AMMPS 5 60 kw (Joint) Advanced Medium Mobile Power Sources (3 rd Gen) RDTE C PRODUCTION 2/3 kw MTG/TQG (Joint) Military Tactical Generator / Tactical Quiet Generator 100 kw TQG (Joint) Tactical Quiet Generator (2 nd Gen) PRODUCTION PRODUCTION MMG 25 MTG (USMC) Military Tactical Generator (UUNS / POR) ITEG (USMC) Integrated Trailer ECU Generator (1 st Gen) ITEG II (USMC) Integrated Trailer ECU Generator (2 nd Gen) Floodlight System (USMC) (1 st Gen & 2 nd Gen) MEPDIS (USMC) Mobile Electric Power Distribution (1 st Gen & 2 nd Gen) PRODUCTION PRODUCTION RDTE C PRODUCTION PRODUCTION PRODUCTION RDTE C PRODUCTION RDTE C PRODUCTION Family of ECUs (USMC) Environmental Control Units (1 st Gen & 2 nd Gen) PRODUCTION PRODUCTION Gen 2 Upgrade Family of ECUs (USMC) Environmental Control Units (3 rd Gen) Evaluation C PRODUCTION Family of FRS (USMC) Field Refrigeration Systems (1 st Gen & 2 nd Gen) PRODUCTION Support Equipment (USMC) PRODUCTION Toolsets / Loadbanks / Modification Kits (continual buy) May 2010 16 RDTE C PRODUCTION

Expeditionary Power Systems Reset FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13 FY14 FY15 Military Battery Chargers Vehicle Mounted Ruggedized Garrison Special Purpose VMC SPC VMBC AN/PRC 152 Stay Alive Next Generation Lead Acid Battery Mngt Chargers / Analyzers On site training Gen I 3 Items Gen II 6 Items Radio Power Adaptors Hand held Man portable Multi radio Family of Power Supplies Garrison / Benchtop Ruggedized SINCGARS SINCGARS Current COTS Model Current NDI Model AN/PRC 148, 152, 153 AN/PRC 117 / SATCOM AN/PRC 117 / SATCOM Future COTS model Future Worldwide Power Model On Board Vehicle Power HMMWV Upgrade 400 Amp Upgrade APU Multiple Model Eval Customer Driven HMMWV 30 kw Demo Single Configuration Val Customer Driven MTVR 120 kw Single Configuration Val Customer Driven DC AC Inverters 1.8 kw Semi Rugged Inverter Renewable Energy Sources 2 kw Rugged Inverter / Battery Charger Next Generation Man portable (SPACES) 60/120 Watt Modular (GREEN) 300 Watt Continuous / 1.8 kw Peak Next Generation Trailer Mounted (DREAM) May 2010 2kW Watt Continuous / 5 kw Peak Awaiting Requirement 17

Experimental Forward Operating Base Intent: Design and build scalable small to large FOB prototype Test, evaluation, operational experimentation with various configurations First Round ExFOB Demonstrations: February March 2010 Conducted in Quantico VA 90 proposals evaluated / 27 demo d Power Generation Water purification, packaging, storage Shelters and shelter efficiency Second Round ExFOB Demonstration: August 2010 in 29 Palms, CA (RFI to be released by ONR) Desire to address: Microgrids Alternative cooling methods in desert environments May 2010 18

Naval Lithium Battery Safety Program Applies to Every Program in Department of Navy / USMC which has a lithium battery No matter how small or how large. Approval must be obtained before the systems is: Used by DoN/USMC personnel. Tested with or on DoN/USMC equipment and facilities Approvals are specific to: A battery design A system (certain vehicle, type of radio, etc.) A platform (surface ship, ground, sub, air) May 2010 19

Naval Lithium Battery Safety Program What governs the Naval Lithium Battery Safety Program Naval Sea Systems Command Instruction NAVSEAINST 9310.1b / Defines the Process Naval Sea Systems Command Technical Manual Technical Manual S9310-AQ-SAF-010 / Latest version of 19 Aug 04 Guidelines for Design, Review and Testing MCSC Acquisition Policy Letter Policy Letter No. 3-04 / Implements the Department of the Navy LBSP All documents available at www.marcorsyscom.usmc.mil/sites/pmeps May 2010 20

Who Are The Players? Approvals Granted by NOSSA Naval Ordnance Safety and Security Activity, Code N841 Special Authority for Specific Platform Use: NAVSEA Code 07T2 for Submarine Carriage NAVAIR 4.4.4.1 for Aircraft Carriage Primary Testing and Evaluation Sites Carderock Division, NSWC, Code 616 Crane Division, NSWC, Code 609 PM-Expeditionary Power Systems (EPS) is USMC focal point May 2010 21

Exceptions and Exemptions (TM-S9310 Section 1.3) Exemption - Lithium Ion Batteries Used in COTS UL listed, unmodified electronics using OEM charging device No more than 18 V ( 4 series cells) No more than 100 Wh Exemption - Coin Cells (Naval Msg 011731Z MAR 06) Commercial available cell, in unmodified device Single primary cell configuration 3 volt 1 Ah capacity Exception - Small Two Identical Primary Cell Applications (nonrechargeable) No more than 1.5 Ah/cell COTS Item : must be UL listed and unmodified Navy Specific item: No other source of power or electrically protected (i.e. diodes) May 2010 22

Acquisition Opportunities Next Generation, Self-contained, Tactically Deployable Floodlight Mobile Electric Power Distribution System Rebuy Family of Environmental Control Units Ruggedized Suitcase Battery Chargers (military batteries) Special Purpose Battery Charger (AN/PRC-152 battery in storage) Lead Acid Battery Chargers / Analyzers AN/PRC-117F/G Radio Power Adaptors Commercial Benchtop / Lab Power Supply Ruggedized Power Supply with Worldwide Power Input Improved Battery System (large format, high energy density) On-Board ship battery storage / charging / self-containment Tactical Renewable Energy Program (TREP - Trailer Mounted) ONR BAA Tactical Generator Microgrid - ONR BAA ExFOB Hardware Demonstration - ONR RFI Late May May 2010 23

Acquisition Opportunities Keep your eyes on FedBizOpps and GSA Advantage Sources Sought / RFI notices will precede official RFP Will follow Acquisition Guidelines for source of supply Mandated sources Federal Schedules Small Businesses / Disadvantaged Businesses Open Competition Limited Competition May 2010 24

Acquisition Strategies Joint USMC USMC Dev l Non-Dev l Radio Power Adaptors x x Battery Management and Sustainment Systems x x x Solar / Renewable Power Adaptors x x On-Board Vehicle Power Systems x x Family of Power Supplies x x Mobile Electric Power Generating Sources x x Lightweight Man-Portable Generator x Mobile Electric Power Distribution x Field Wiring Harness x Floodlights x OIF 15/22 kw HMMWV Towable Generator x Generator Synchronizing Unit x Electrician Toolkit x Generator Loadbank x Lithium Battery Systems / Safety Systems x May 2010 25

Acquisition Phases M/S A M/S B M/S C Possible Transition Points to Acquisition Programs Concept Refinement Technology Development Engineering and Manufacturing Demonstration System Integration System Demonstration LRIP/ IOT&E Production & Deployment FRP & Deployment Operations & Support Sustainment Disposal Science & Technology SRR PDR CDR TRR FCA PVT PRR UE LD TRL 3/4 TRL 4/5/6 TRL 6/7 TRL 7/8 TRL 8/9 CDR - Critical Design Review FCA - Functional Configuration Audit FRP - Full Rate Production IOT&E - Initial Operation Test & Evaluation LD - Logistics Demonstration LRIP - Low Rate Initial Product PAC - Post Award Conference PDR - Preliminary Design Review PRR - Production Readiness Review PVT - Production Verification Testing SRR - System Requirements Review S&T - Science and Technology TRL - Technology Readiness Level TRR - Test Readiness Review UE - User Evaluation May 2010 26

Technology Readiness Levels System Test, Launch & Operations System/Subsystem Development Technology Demonstration Technology Development Research to Prove Feasibility Basic Technology Research TRL 9 TRL 8 TRL 7 TRL 6 TRL 5 TRL 4 TRL 3 TRL 2 TRL 1 Actual system field-proven through successful mission operations Actual system completed and field qualified through test and demonstration (Ground or Flight) System prototype demonstration in a field environment System/subsystem model or prototype demonstration in a relevant environment (lab or field) Component and/or breadboard validation in relevant environment Component and/or breadboard validation in laboratory environment Analytical and experimental critical function and/or characteristic proof-of-concept Technology concept and/or application formulated Basic principles observed and reported May 2010 27

Acquisition Planning Business Strategy How fast are items needed? How defined, understood and available is the end item? How often are items needed (One-time-buy, Life-of-item buy, Interim solution)? Who is the customer? (defined, varied, unpredictable) Joint Service interests / Other service lead / USMC lead Acquisition Strategy Market Research should define / focus the strategy Method for Performance Specification Method for Work Scope Specification Contracting Strategy Streamlined Acquisition Commercial Item procurement Competitive vs Sole Source Procurement Federal Supply Schedule procurement (GSA) Military Interdepartmental Procurement Request (MIPR) May 2010 28

Specifications / Statements of Work Specification Types Performance Specification (MIL-PRF) Program Unique Specification Military Standard (MIL-STD) You build to our spec Purchase Description Commercial Item Descriptions (CIDs) You tell us what you will build Work Statement Types (MIL-HDBK-245D for guidance) Statement of Work - Do as I say Statement of Objectives - You tell me Broad Agency Announcement -You tell me May 2010 29

In Closing.. Points of Contact: Program Manager: michael.a.gallagher@usmc.mil Mobile Power / ECU Team Lead: robert.h.mckenzie@usmc.mil Advanced Power Team Lead: malar.motley@usmc.mil Lead Engineer: jonathan.carpenter@usmc.mil Capabilities Officer: clifton.harris@usmc.mil May 2010 30