Soldier's Manual and Trainer's Guide, MOS 35R Avionic Systems Repairer

Transcription

1 Soldier's Manual and Trainer's Guide, MOS 35R Avionic Systems Repairer Skill Levels 1, 2, and 3 JUNE 2004 DISTRIBUTION RESTRICTION: Approved for public release; distribution is unlimited. HEADQUARTERS DEPARTMENT OF THE ARMY

2 This publication is available at Army Knowledge Online

3 SOLDIER TRAINING PUBLICATION No. 9-35R13-SM-TG HEADQUARTERS DEPARTMENT OF THE ARMY Washington, D.C., 4 June 2004 SOLDIER S MANUAL and TRAINER S GUIDE MOS 35R Avionic Systems Repairer Skill Levels 1, 2, and 3 CONTENTS PAGE PREFACE... iv Chapter 1. Introduction General Task Summaries Soldier s Responsibilities NCO Self-Development and the STP Commander s Responsibilities Trainer s Responsibilities Training Support Chapter 2. Trainer s Guide General Subject Area Codes Duty Position Training Requirements Critical Task List Chapter 3. MOS/Skill Level Tasks Skill Level 1 Subject Area 1: Countermeasures Systems R-1104 Repair Countermeasures Set AN/ALQ-144AV(*) R-1115 Repair Test Set, Electronic Systems M R-1116 Repair M-130 Dispensing System R-1100 Repair Countermeasures Test Set AN/ALQ R-1102 Repair Countermeasures Test Sets TS-3614(*)/ALQ-136 / TS3615/ALQ R-1105 Repair Countermeasures Test Set AN/ALM DISTRIBUTION RESTRICTION: Approved for public release; distribution is unlimited. i

4 PAGE R-1107 Repair Countermeasure Set AN/ALQ-156(*) R-1108 Repair Test Set Countermeasures TS-3609/ALQ-156(*) R-1114 Repair Test Set, Electronic Systems M Subject Area 2: Radar Signal Detecting Systems R-1201 Repair Radar Signal Detecting Set APR-39(*) R-1205 Repair Radar Signal Simulator Set SM-674A/UPM R-1207 Repair Radar Signal Detecting Set AN//APR-39A(V)(*) Subject Area 3: Transponder Systems R-1400 Repair Transponder Set AN/APX R-1402 Repair Transponder Set AN/APX-100(V) R-1404 Repair Test Set, Transponder AN/APM R-1405 Repair Test Set, Transponder AN/APM-239A R-1406 Repair Test Set TS3395A/APM305A Subject Area 4: Aviation Night Systems R-1500 Repair Aviator s Night Vision Imaging System AN/AVS R-1501 Repair Night Vision Test Set TS3895A Subject Area 5: Aviation Laser Systems R-1601 Repair Laser Detecting Set AN/AVR2A R-1602 Repair Laser Detecting Test Set TS -4321/AVR Subject Area 6: Navigation Systems R-1708 Repair AN/ARN-89 ADF Set R-1714 Repair VOR Test Set AN/ARM-92(*) R-1716 Repair Maintenance Kit MK R-1718 Repair VOR Signal Generator AN/ARN Subject Area 7: Flight Control Systems R-1800 Repair Automated Flight Control System (AFCS) R-1801 Repair AFCS Test Set Subject Area 8: Maintenance Equipment R-1901 Operate a Trailer Mounted Generator Set R-1902 Operate Avionic/Electronic Shop Shelter AN/ASM-189 or AN/ASM Subject Area 9: OH58D (ASI W5) R-1001 Repair Mast Mounted Sight System Processor (MSP) R-1002 Repair Gyro Electronics Assembly (GEA) R-1003 Repair Internal Multiplexer Electronics Assembly (IEA) R-1004 Repair Mast Mounted Sight Central Power Supply (MCPS) R-1005 Repair Remote Frequency Display (RFD) R-1006 Repair Master Controller Processor Unit (MCPU) R-1007 Repair Keyboard Unit (KU) R-1008 Repair Multifunction Display (MFD) R-1009 Repair Integrated System Processor (ISP) R-1010 Repair AN/TSM-173 Test Support System (TSS) ii

5 Skill Level 3 PAGE Subject Area 10: Avionic Shop Supervisory Duties 093-SSG-3001 Inspect Section/Shop Safety SSG-3002 Manage Section/Shop Security SSG-3003 Maintain Section/Shop Calibration Program SSG-3004 Submit a Quality Deficiency Report (QDR) SSG-3005 Submit Equipment Improvement Recommendation (EIR) SSG-3006 Plan Work Flow SSG-3007 Direct Performance of Preventive Maintenance SSG-3008 Provide Technical Assistance to Repairers SSG-3009 Perform Initial Inspections SSG-3010 Perform Final Inspections SSG-3011 Write a Standing Operating Procedure (SOP) SSG-3012 Perform In-Process Inspections SSG-3013 Maintain Property Accountability SSG-3014 Assess Battlefield Damage SSG-3015 Manage Demand Supported Repair Parts Listed on the Prescribed Load List (PLL) SSG-3016 Monitor Bench Stock Operations SSG-3017 Monitor Shop Stock Operations SSG-3019 Inspect Maintenance Support Team Operations SSG-3020 Inspect Maintenance Reporting and Management Data SSG-3021 Review SAMS-1 Reports Chapter 4. Duty Position Tasks Appendix A...A-1 Appendix B...B-1 Glossary... Glossary iii

6 PREFACE This STP is intended for soldiers holding MOS 35R, Skill Levels 1, 2, and 3 and their supervisors, trainers, and commanders. It contains an MOS training plan that provides information needed to plan, conduct, and evaluate unit training, one for the most important jobs of military leaders. It includes standardized training objectives in the form of task summaries that can be used to train and evaluate soldiers on critical tasks supporting unit missions during wartime. Soldiers holding MOS 35R should have access to this publication. Trainers and first-line supervisors should actively plan for soldier access, making it available in work areas, unit learning centers, and unit libraries. However, it is not intended for an individual copy to be provided to each MOS holder. The TSP is obtainable on-line from the Reimer Digital Library (RDL) at Tasks in this manual apply to active Army and reserve component soldiers. The proponent of this publication is HQ TRADOC. Submit comments and recommendations on DA Form 2028 (Recommended Changes to Publications and Blank Forms) directly to: Department of the Army, Training Directorate, Ordnance Training Division, ATTN: ATCL-AO, 401 First Street, Suite 225, Fort Lee, VA Unless this publication states otherwise, masculine nouns and pronouns do not refer exclusively to men. iv

7 CHAPTER 1 Introduction 1-1. General. This STP identifies individual MOS training requirements for soldiers holding MOS 35R. Commanders, trainers, and soldiers should use it to plan, conduct, and evaluate individual training in units. The STP is the primary MOS reference for supporting selfdevelopment, evaluating MOS proficiency, and training 35R soldiers. Commanders employ two primary methods to evaluate soldier proficiency: Commander s evaluation. Commander s evaluations are local tests or assessments of soldiers performance of MOS-specific and common tasks critical to the unit mission. They may be conducted year-round. Common task test (CTT). CTTs are hands-on tests used to evaluate proficiency on common tasks. Alternate written tests are provided if equipment is not available for hands-on testing. This publication is the soldier s primary reference to prepare for a commander s evaluation of MOS-specific tasks. It contains task summaries for all critical tasks specific to the MOS and skill level (SL). Commanders and trainers will use this soldier s manual/trainer s guide (SM/TG) to plan and conduct training and commander s evaluations. Chapter 2, Trainer s Guide, contains information needed to plan training requirement for this MOS. The trainer s guide Identifies subject areas in which soldiers must be trained. Identifies critical tasks for each subject area. Specifies where soldiers are initially trained on each task. Recommends how often each task should be trained to sustain proficiency. Recommends a strategy for cross-training soldiers. Recommends a strategy for training soldiers to perform higher-level tasks. Use this STP along with STP 21-1-SMCT (Soldier s Manual of Common Tasks, Skill Level 1), STP SMCT (Soldier s Manual of Common Tasks, Skill Levels 2-4), Army training and evaluation programs (ARTEPs), FM 25-4 (How to Conduct Training Exercises), FM 25-5 (Training for Mobilization and War), FM 7-0 (Training the Force), and FM 7-1 (Battle-Focused Training) to establish effective training plans and programs that integrate soldier, leader, and collective tasks. 1-1

8 1-2. Task Summaries. Task summaries outline wartime performance requirements for each critical task in the STP. They provide both soldier and trainer with the information necessary to prepare, conduct, and evaluate critical task training. As a minimum, task summaries include information soldiers must know and skills they must perform to standard for each task. Following is the task summary format: Task number. The task number is a 10-digit number that identifies the task and skill level. Include the task number and title in any correspondence relating to the task. Task title. The task title identifies the action to be performed. Conditions. The task condition statement describes the field or garrison conditions under which the task will be performed and identifies the equipment, tools, references, job aids, and supporting personnel that the soldier needs to perform the task in wartime. Standards. The task standards describe how well and to what level of proficiency the soldier must perform the task under wartime conditions. Standards are typically expressed in terms of accuracy, completeness, duration, sequence, speed, and tolerance. Performance measures. This section identifies specific actions that the soldier must accomplish to complete the task successfully. Performance measures appear in a GO/NO-GO rating format for easy evaluation. Some tasks may also include detailed training information in a Training Information Outline and an Evaluation Preparation Section. The Evaluation Preparation Section indicates necessary modifications to task performance in order to train and evaluate a task that cannot be trained to the wartime standard under wartime conditions. It may also include special training and evaluation preparation instructions to accommodate these modifications and any instructions that should be given to the soldier before evaluation.. This section identifies references that provide more detailed explanations of task performance requirements than are given in the task summary. Warnings. Warnings alert users to the possibility of immediate personal injury or equipment damage. Notes. Notes provide additional supportive explanations or tips relating to task performance 1-3. Soldier s Responsibilities. Each soldier is responsible for performing individual tasks identified by the first-line supervisor based on the unit s mission-essential task list (METL). Soldiers must perform tasks to the standards included in the task summary. If soldiers have questions about tasks or which tasks in the manual they must perform, they are responsible for asking their first-line supervisor for clarification. First-line supervisors know how to perform each task or can direct soldiers to appropriate training materials, including current field manuals, technical manuals, and Army regulations. Soldiers are responsible for using these materials to 1-2

9 maintain performance. They are also responsible for maintaining performance of all common tasks listed in the SMCTs at their current skill level and below. Periodically, soldiers should ask their supervisor or another soldier to check their performance to ensure that they can perform the tasks NCO Self-Development and the STP. Self-development is a key component of leader development. Leaders follow planned, progressive, sequential self-development programs developed by the individual NCO and his or her first-line supervisor to enhance and sustain military competencies. Self-development consists of individual study, research, professional reading, practice, and self-assessment. The self-development concept requires NCOs, as Army professionals, to take responsibility for remaining current in all phases of their MOS. The STP is the NCOs primary source for maintaining MOS proficiency Commander s Responsibilities. Commanders must ensure that their unit training plans prepare the unit for war by enabling soldiers to develop and sustain proficiency in their MOS and skill level tasks. Commanders should design unit-training programs to provide individual training for all soldiers assigned to the unit and to evaluate soldier proficiency routinely as part of the commander s evaluation program. The unit-training program should also integrate individual training with crew drills and other collective training. The MOS training plan provides information on which base integration, cross-train, train-up, and sustainment training programs. Commanders should use the MOS training plan when developing unit training plans Trainer s Responsibilities. Training is the business of all unit leaders. First-line leaders are the principal trainers in the unit because they directly supervise soldiers and lead crews, squads, sections, and teams. Trainers can use the MOS training plan to determine the critical tasks each soldier is responsible for. They should tell each soldier which tasks he or she must be able to perform. Trainers should evaluate task performance to determine which tasks each soldier can or cannot perform to standard. Soldiers who cannot perform a task to standard need further training. This STP helps the trainer do what trainers get paid to do, train. Developing effective training is explained in detail in FM 7-0 and FM 7-1. Trainers can monitor the progress of their soldiers by recording task GO/NO-GO results. Trainers may use DA Form 5164-R (Hands-On Evaluation) to record the performance measures a soldier passed or failed. The form, which may be locally reproduced, applies to all tasks in this STP. Trainers may have DA Form 5164-R overprinted with information unique to their training requirements before reproducing it. See Appendix A for instructions on how to obtain and fill out a copy of a DA Form 5164-R. Trainers may use DA Form 5165-R (Field Expedient Squad Book) to record hands-on GO/NO- GO results for a group of soldiers (for example, a crew, section, or squad) having the same MOS and skill level. This form supports conduct of commander s evaluations, and can be used to record training results gathered in the field during slack time for all MOSs and skill levels. Use of this form is optional. See Appendix B for instructions on how to obtain and fill out a copy of a DA Form 5165-R. Trainers should work with each soldier until tasks can be performed to specific task summary standards. 1-3

10 1-7. Training Support. have been identified for each task to assist in planning and conducting training. A consolidated list of references identified by type, publication number, and title, and a comprehensive glossary of acronyms, abbreviations, and definitions are included in this STP. 1-4

11 CHAPTER 2 Trainer s Guide 2-1. General. The MOS training plan identifies the essential components of a unit training plan for individual training. Units have different training needs and requirements based on differences in environment, location, equipment, dispersion, and similar factors. Therefore, the MOS training plan should be used as a guide for conducting unit training and not a rigid standard. The MOS training plan consists of two parts. Each part is designed to assist the commander in preparing a unit training plan which satisfies integration, cross training, training up, and sustainment training requirements for soldiers in this MOS. Part One of the MOS training plan shows the relationship of an MOS skill level between duty position and critical tasks. These critical tasks are grouped by task commonality into subject areas. Section I lists subject area numbers and titles used throughout the MOS training plan. These subject areas are used to define the training requirements for each duty position within an MOS. Section II identifies the total training requirement for each duty position within an MOS and provides a recommendation for cross training and train-up/merger training. Duty Position Column. This column lists the duty positions of the MOS, by skill level, which have different training requirements. Subject Area Column. This column lists, by numerical key (see Section I), the subject areas a soldier must be proficient in to perform in that duty position. Cross Train Column. This column lists the recommended duty position for which soldiers should be cross-trained. Train-up/Merger Column. This column lists the corresponding duty position for the next higher skill level or MOSC the soldier will merge into on promotion. Part Two lists, by general subject areas, the critical tasks to be trained in an MOS and the type of training required (resident, integration, or sustainment). Subject Area Column. This column lists the subject area number and title in the same order as Section I, Part One of the MOS training plan. Task Number Column. This column lists the task numbers for all tasks included in the subject area. Title Column. This column lists the task title for each task in the subject area. Training Location Column. This column identifies the training location where the task is first trained to soldier training publications standards. If the task is first trained to standard in the unit, the word Unit will be in this column. If the task is first trained to standard in the training base, it will identify, by brevity code (ANCOC, BNCOC, and so 2-1

12 forth), the resident course where the task was taught. Figure 2-1 contains a list of training locations and their corresponding brevity codes. UNIT INSTI BNCOC BCT Trained in the Unit Institution Basic Noncommissioned Officer Course Basic Combat Training Figure 2-1. Training Locations Sustainment Training Frequency Column. This column indicates the recommended frequency at which the tasks should be trained to ensure soldiers maintain task proficiency. Figure 2-2 identifies the frequency codes used in this column. BA - Biannually AN - Annually SA - Semiannually QT - Quarterly MO - Monthly BW - Biweekly WK - Weekly Figure 2-2. Sustainment Training Frequency Codes Sustainment Training Skill Level Column. This column lists the skill levels of the MOS for which soldiers must receive sustainment training to ensure they maintain proficiency to soldier s manual standards. 2-2

13 2-2. Subject Area Codes. Skill Level 1/2 1 Countermeasures Systems 2 Radar Signal Detecting Systems 3 Transponder Systems 4 Aviation Night Systems 5 Aviation Laser Systems 6 Navigation Systems 7 Flight Control Systems 8 Maintenance Equipment 9 OH58D (ASI W5) Skill Level 3 10 Avionic Shop Supervisory Duties 2-3

14 2-3. Duty Position Training Requirements. Duty Position Subject Area Skill Level 1 Skill Level 2 Skill Level 3 Avionics System Repairer 1 through 9 Avionics System Repairer 1 through 9 Avionics System Supervisor 1 through

15 2-4. Critical Task List. MOS TRAINING PLAN 35R13 CRITICAL TASKS Subject Area Task Number Title Training Location Sust Tng Freq Sust Tng SL Skill Level ½ 1. Countermeasures Systems R-1104 Repair Countermeasures Set AN/ALQ-144AV(*) INSTI SA R-1115 Repair Test Set, Electronic Systems M-92 UNIT SA R-1116 Repair M-130 Dispensing System UNIT SA R-1100 Repair Countermeasures Test Set AN/ALQ-136 INSTI SA R-1102 Repair Countermeasures Test Sets TS- 3614(*)/ALQ-136 / TS-3615A/ALQ-136 INSTI SA R-1105 Repair Countermeasures Test Set AN/ALM-178 UNIT SA R-1107 Repair Countermeasure Set AN/ALQ-156(*) INSTI SA R-1108 Repair Test Set Countermeasures TS- 3609/ALQ-156(*) INSTI SA R-1114 Repair Test Set, Electronic Systems M-91 UNIT SA Radar Signal Detecting Systems R-1201 Repair Radar Signal Detecting Set AN/APR- 39A(V)(*) INSTI SA R-1205 Repair Radar Signal Simulator Set SM- 674A/UPM UNIT SA R-1207 Repair Radar Signal Detecting Set AN/APR- 39A(V)(*) INSTI SA Transponder Systems R-1400 Repair Transponder Set AN/APX-72 INSTI SA R-1402 Repair Transponder Set AN/APX-100(V) INSTI SA R-1404 Repair Test Set, Transponder AN/APM-421 UNIT SA R-1405 Repair Test Set, Transponder AN/APM-239A UNIT SA R-1406 Repair Test Set TS-3395A/APM305A INSTI SA

16 CRITICAL TASKS Subject Area 4. Aviation Night Systems Task Number Title Training Location R-1500 Repair Aviator s Night Vision Imaging System AN/AVS-6 Sust Tng Freq Sust Tng SL INSTI SA R-1501 Repair Night Vision Test Set TS-3895A/UV UNIT SA Aviation Laser Systems R-1601 Repair Laser Detecting Set AN/AVR-2A(V)(*) INSTI SA R-1602 Repair Laser Detecting Test Set TS-4321/AVR- 2 INSTI SA Navigation Systems R-1708 Repair AN/ARN-89 ADF Set INSTI SA R-1714 Repair VOR Test Set AN/ARM-92(*) UNIT SA R-1716 Repair Maintenance Kit MK-994 UNIT SA R-1718 Repair VOR Signal Generator AN/ARN-180 UNIT SA Flight Control Systems R-1800 Repair Automated Flight Control System (AFCS) INSTI SA R-1801 Repair AFCS Test Set UNIT SA Maintenance Equipment R-1901 Operate a Trailer Mounted Generator Set UNIT QT R-1902 Operate Avionic/Electronic Shop Shelter AN/ASM-189 or AN/ASM-190 UNIT QT OH58D (ASI W5) R-1001 Repair Mast Mounted Sight System Processor (MSP) INSTI SA R-1002 Repair Gyro Electronics Assembly (GEA) INSTI SA R R-1004 Repair Internal Multiplexer Electronics Assembly (IEA) Repair Mast Mounted Sight Central Power Supply (MCPS) INSTI SA 1-3 INSTI SA R-1005 Repair Remote Frequency Display (RFD) INSTI SA R-1006 Repair Master Controller/Processor Unit (MCPU) INSTI SA R-1007 Repair Keyboard Unit (KU) INSTI SA R-1008 Repair Multifunction Display (MFD) INSTI SA

17 CRITICAL TASKS Subject Area Task Number Title Training Location Sust Tng Freq Sust Tng SL R-1009 Repair Integrated System Processor (ISP) INSTI SA R-1010 Repair Test Support System AN/TSM-173 (TSS) Skill Level 3 INSTI SA Avionic Shop Supervisory Duties 093-SSG-3001 Inspect Section/Shop Safety BNCOC QT SSG-3002 Manage Section/Shop Security BNCOC QT SSG-3003 Maintain Section/Shop Calibration Program BNCOC QT SSG-3004 Submit a Quality Deficiency Report (QDR) BNCOC QT SSG-3005 Submit Equipment Improvement Recommendation (EIR) BNCOC QT SSG-3006 Plan Work Flow BNCOC QT SSG-3007 Direct Performance of Preventive Maintenance BNCOC QT SSG-3008 Provide Technical Assistance to Repairers BNCOC QT SSG-3009 Perform Initial Inspections BNCOC QT SSG-3010 Perform Final Inspections BNCOC QT SSG-3011 Write a Standing Operating Procedure (SOP) BNCOC QT SSG-3012 Perform In-Process Inspections BNCOC QT SSG-3013 Maintain Property Accountability BNCOC QT SSG-3014 Assess Battlefield Damage BNCOC QT SSG-3015 Manage Demand Supported Repair Parts Listed on the Prescribed Load List (PLL) BNCOC QT SSG-3016 Monitor Bench Stock Operations BNCOC QT SSG-3017 Monitor Shop Stock Operations BNCOC QT SSG-3019 Inspect Maintenance Support Team Operations BNCOC QT SSG-3020 Inspect Maintenance Reporting and Management Data BNCOC QT SSG-3021 Review SAMS-1 Reports BNCOC QT 3 2-7

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19 CHAPTER 3 MOS/Skill Level Tasks Skill Level ½ Subject Area 1: Countermeasures Systems Repair Countermeasures Set AN/ALQ-144AV(*) R-1104 Conditions: Given Countermeasures Set Test Set AN/ALM-178; Microwave Frequency Counter TD- 1225A(V)2/U; power supply, 28 V dc, 60-amp; Dual-trace Oscilloscope AN/USM-488; Digital Multimeter AN/USM-486; Tool Kit TK-100/G; torque wrench, PN F120015; spanner wrench, PN AN/8514-1; stopwatch, Type BTI; Vacuum Cleaner WC521; applicable repair part; DA Form 2404 (Equipment Inspection and Maintenance Worksheet); DA Form 2407 (Maintenance Request); DA Form (Maintenance Request Continuation Sheet); local SOP; TM ; TM ; and DA PAM NOTE: Substitutions for equipment may be made in accordance with test equipment modernization (TEMOD) publications. Standards: Repaired the AN/ALQ-144AV(*) Countermeasures Set or identified problems requiring higher-level maintenance. NOTE: Performance measures 2 through 7 refer to TM unless otherwise indicated. 1. Obtained defective system from production control. 2. Performed initial switch positions. 3. Set up test interconnections. 4. Performed test procedure. 5. Performed troubleshooting procedure (refer to TM for classified frequencies). 6. Disassembled faulty replaceable part/component/assembly. 7. Reassembled faulty replaceable part/component/assembly. 8. Performed test procedure to verify that equipment met standards. 9. Completed DA Form 2404 and DA Form Requested technical inspection. Evaluation Guidance: Score the soldier GO if all performance measures are passed (P). Score the soldier NO-GO if any performance measure is failed (F). If the soldier fails a performance measure, show what was done wrong and how to do it correctly. 3-1

20 DA FORM 2404 DA FORM DA FORM 2407 DA PAM TM TM TM

21 Repair Test Set, Electronic Systems M R-1115 Conditions: Given aircraft general-purpose dispenser M-130; Digital Multimeter AN/USM-486; Tool Kit TK-105/G; ball hex screwdriver; applicable repair part; DA Form 2404; DA Form 2407; local SOP; TM &P; TM &P; TM &P; and DA PAM NOTE: Substitutions for equipment may be made in accordance with test equipment modernization (TEMOD) publications. Standards: Repaired the electronic systems M-92 test set or identified problems requiring higher-level maintenance. NOTE: Performance measures 2 and 5 through 8 refer to TM &P. 1. Obtained defective electronic systems test set from production control. 2. Performed visual inspection. 3. Connected test equipment (refer to TM &P and TM &P). 4. Performed operational tests (refer to TM &P and TM &P). 5. Isolated malfunction to a faulty replaceable part/component. 6. Removed faulty replacement part/component assembly. 7. Verified faulty replaceable part/component assembly. 8. Replaced faulty replaceable part/component assembly. 9. Performed operational test to verify that equipment met standards (refer to TM &P and TM &P). 10. Completed DA Form 2404 and DA Form Requested technical inspection. Evaluation Guidance: Score the soldier GO if all performance measures are passed (P). Score the soldier NO-GO if any performance measure is failed (F). If the soldier fails a performance measure, show what was done wrong and how to do it correctly. DA FORM 2404 DA PAM DA FORM 2407 TM &P TM &P TM &P 3-3

22 Repair M-130 Dispensing System R-1116 Conditions: Given circuit card assembly (CCA) card extractor (locally fabricated); Electronic Equipment Tool Kit TK-105/G; hex ball screwdriver key, PN ; Digital Multimeter AN/USM-486; applicable repair part; TM &P; TM &P; and DA PAM NOTE: Substitutions for equipment may be made in accordance with test equipment modernization (TEMOD) publications. Standards: Repaired the M-130 dispensing system or identified problems requiring higher-level maintenance. NOTE: Performance measures 2 through 8 pertain to TM &P and TM &P. 1. Obtained faulty components from production control. 2. Observed all safety precautions. 3. Performed visual inspection. 4. Performed test equipment setup procedures. 5. Performed operational test to determine faulty condition. 6. Performed troubleshooting procedures to identify faulty AVIM-replaceable module/component. 7. Replaced AVIM-level replaceable module/component. 8. Conducted performance test to determine acceptability. 9. Completed DA Form 2404 and DA Form Requested technical inspection. Evaluation Guidance: Score the soldier GO if all performance measures are passed (P). Score the soldier NO-GO if any performance measure is failed (F). If the soldier fails a performance measure, show what was done wrong and how to do it correctly. DA FORM 2404 DA PAM DA FORM 2407 TM &P TM &P 3-4

23 Repair Countermeasures Test Set AN/ALQ R-1100 Conditions: Given Countermeasures Set Test Set TS -3615(*)/ALQ-136; Tool Kit TK-105/G; Dual-trace Oscilloscope AN/USM-488; Digital Multimeter AN/USM-486; Power Meter AN/USM-491; termination, 50- ohm (two each); Plenum Assembly SM-C ; Torque Wrench T-8438; torque wrench, NSN ; Microwave Frequency Counter TD-1225A(V)2/U; Power Supply 28 V dc HP-6269B; Power Sensor 8481A; Test Set, Radio Frequency Meter TS -3793/U (see note in MAC chart in 12 manual); RF adapters, TNC (female to SMA (female), N (female) to SMA (male); applicable repair part; DA Form 2404; DA Form 2407; TM ; and DA PAM NOTE: Substitutions for equipment may be made in accordance with test equipment modernization (TEMOD) publications. Standards: Repaired the AN/ALQ-136 test set or identified problems requiring higher-level maintenance. NOTE: Performance measures 2 through 11 refer to TM Obtained defective system from production control. 2. Observed all warnings, cautions, and notes listed in the technical manual. 3. Performed visual inspection. 4. Connected test equipment. 5. Performed operational tests. 6. Sectionalized malfunction to a faulty section. 7. Isolated malfunction to a faulty replaceable part/component/assembly. 8. Removed faulty replaceable part/component/assembly. 9. Inspected faulty replaceable part/component/assembly to verify that it had failed. 10. Replaced faulty part/component/assembly with a functional part/component/ assembly. 11. Performed operational test to verify that equipment met standards. 12. Completed DA Form 2404 and DA Form Requested technical inspection. Evaluation Guidance: Score the soldier GO if all performance measures are passed (P). Score the soldier NO-GO if any performance measure is failed (F). If the soldier fails a performance measure, show what was done wrong and how to do it correctly. DA FORM 2404 DA PAM DA FORM 2407 TM

24 Repair Countermeasures Test Sets TS-3614(*)/ALQ-136 / TS-3615A/ALQ R-1102 Conditions: Given Countermeasures Set Test Set TS -3614(*)/ALQ-136; Dual-trace Oscilloscope AN/USM-488; Digital Multimeter AN/USM-486; Power Meter AN/USM-491; Microwave Frequency Counter TD-1225A(V)2/U; Frequency Meter HP-532A; Adapter HP-P281B/OPT 013 (two each); termination, 50-ohm (two each); termination, 100-ohm (two each); termination, 1000-ohm (two each); Tool Kit TK-105/G; applicable repair part; DA Form 2404; DA Form 2407; local SOP; TM ; and DA PAM NOTE: Substitutions for equipment may be made in accordance with test equipment modernization (TEMOD) publications. Standards: Repaired the TS-3614(*)/ALQ-136 Countermeasures test set or identified problems requiring higher-level maintenance. NOTE: Performance measures 2 through 10 refer to TM Obtained defective countermeasures set test set from production control. 2. Performed visual inspection. 3. Connected test equipment. 4. Performed operational tests. 5. Determined faulty section. 6. Isolated malfunction to a faulty replaceable part/component/assembly. 7. Removed faulty replaceable part/component/assembly. 8. Inspected faulty replaceable part/component/assembly to verify fault. 9. Replaced faulty part/component/assembly with a functional part/component/assembly. 10. Performed operational tests to verify that repairs were complete and equipment met standards. 11. Completed DA Form 2404 and DA Form Requested technical inspection. Evaluation Guidance: Score the soldier GO if all performance measures are passed (P). Score the soldier NO-GO if any performance measure is failed (F). If the soldier fails a performance measure, show what was done wrong and how to do it correctly. DA FORM 2404 DA PAM DA FORM 2407 TM

25 Repair Countermeasures Test Set AN/ALM R-1105 Conditions: Given Microwave Frequency Counter TD -1225A(V)2/U; Digital Multimeter AN/USM-486; Dual-trace Oscilloscope AN/USM-488; Tool Kit TK-105/G; power supply, 28 V dc, 60-amp; applicable repair part; DA Form 2404; DA Form 2407; TM ; and DA PAM NOTE: Substitutions for equipment may be made in accordance with test equipment modernization (TEMOD) publications. Standards: Repaired the AN/ALM-178 Countermeasures test or identified problems requiring higher-level maintenance. NOTE: Performance measures 2 through 7 refer to TM Obtained defective countermeasures set test set from production control. 2. Performed visual inspection. 3. Performed test equipment setup procedures. 4. Performed electrical check procedure. 5. Performed troubleshooting procedures. 6. Replaced or repaired components and harness. 7. Performed electrical check procedure to determine operational readiness. 8. Completed DA Form 2404 and DA Form Requested technical inspection. Evaluation Guidance: Score the soldier GO if all performance measures are passed (P). Score the soldier NO-GO if any performance measure is failed (F). If the soldier fails a performance measure, show what was done wrong and how to do it correctly. DA FORM 2404 DA PAM DA FORM 2407 TM

26 Repair Countermeasure Set AN/ALQ-156(*) R-1107 Conditions: Given Countermeasures Test Set TS-3609/ALQ-156(*); Dual-trace Oscilloscope AN/USM- 488; power supply, 115 V ac, 30-amp, 400 Hz, 3-phase; Tool Kit TK-105/G; Digital Multimeter AN/PSM- 45A; Maintenance Assist Module (MAM) RT-1220(*)/ALQ-156(*); Power Meter AN/USM-491; Torque Wrench, 8 inch-lbs PN:T-8438; Torque wrench adapter 9 16 ; Torque Wrench 23 inch-lbs; Frequency Counter TD-1225A(V)2/U; Attenuator set PN: HP8498A; applicable repair part; DA Form 2404; DA Form 2407; TM ; TM ; TM ; and DA PAM NOTE: Substitutions for equipment may be made in accordance with test equipment modernization (TEMOD) publications. Standards: Repaired the RT-1220(*)/ALQ-156(*) Countermeasure set or identified problems requiring higher-level maintenance. NOTE: Performance measures 2 through 7 refer to TM Obtained defective system from production control. 2. Performed test setup interconnections. 3. Performed initial switch positions. 4. Performed test procedure. 5. Performed troubleshooting procedure. 6. Performed disassembly and assembly procedures. 7. Performed operational tests to verify that equipment met standards. 8. Completed DA Form 2404 and DA Form Requested technical inspection. Evaluation Guidance: Score the soldier GO if all performance measures are passed (P). Score the soldier NO-GO if any performance measure is failed (F). If the soldier fails a performance measure, show what was done wrong and how to do it correctly. DA FORM 2404 DA PAM DA FORM 2407 TM P TM TM TM TM

27 Repair Test Set Countermeasures TS-3609/ALQ-156(*) R-1108 Conditions: Given Receiver-Transmitter RT-1220(*)/ALQ-156(*); Control Indicator C-10131/ALQ-156(*); Digital Multimeter AN/USM-486; Dual-trace Oscilloscope AN/USM-488; Microwave Frequency Counter TD-1225A(V)2/U; Power Meter AN/USM-491; Torque Wrench T-8438; Tool Kit TK -105/G; applicable repair part; DA Form 2404; DA Form 2407; local SOP; TM ; and DA PAM NOTE: Substitutions for equipment may be made in accordance with test equipment modernization (TEMOD) publications. Standards: Repaired the TS-3609/ALQ-156(*) Countermeasures test or identified problems requiring higher-level maintenance. NOTE: Performance measures 2 through 5 refer to TM Obtained defective countermeasures set test set from production control. 2. Performed preparation for check. 3. Performed check procedure. 4. Performed maintenance procedures. 5. Performed functional tests to determine operational readiness. 6. Completed DA Form 2404 and DA Form Requested technical inspection. Evaluation Guidance: Score the soldier GO if all performance measures are passed (P). Score the soldier NO-GO if any performance measure is failed (F). If the soldier fails a performance measure, show what was done wrong and how to do it correctly. DA FORM 2404 DA PAM DA FORM 2407 TM

28 Repair Test Set, Electronic Systems M R-1114 Conditions: Given Receiver-Transmitter RT-1220(*)/ALQ-156(*); Control Indicator C-10131/ALQ-156(*); Digital Multimeter AN/USM-486; Dual-trace Oscilloscope AN/USM-488; Microwave Frequency Counter TD-1225A(V)2/U; Power Meter AN/USM-491; Torque Wrench T-8438; Tool Kit TK -105/G; applicable repair part; DA Form 2404; DA Form 2407; local SOP; TM ; and DA PAM NOTE: Substitutions for equipment may be made in accordance with test equipment modernization (TEMOD) publications. Standards: Repaired the electronic systems M-91 test set or identified problems requiring higher-level maintenance. NOTE: Performance measures 2 through 8 refer to TM &P. 1. Obtained defective electronic systems test set from production control. 2. Performed visual inspection. 3. Connected test equipment (refer to TM &P). 4. Performed operational tests (refer to TM &P). 5. Determined faulty replaceable part/component by using troubleshooting charts. 6. Removed faulty replacement part/component/assembly. 7. Installed functional replacement part/component/assembly. 8. Performed operational test to ensure equipment met standards. 9. Completed DA Form 2404 and DA Form Requested technical inspection. Evaluation Guidance: Score the soldier GO if all performance measures are passed (P). Score the soldier NO-GO if any performance measure is failed (F). If the soldier fails a performance measure, show what was done wrong and how to do it correctly. DA FORM 2404 DA PAM DA FORM 2407 TM &P TM &P 3-10

29 Subject Area 2: Radar Signal Detecting Systems Repair Radar Signal Detecting Set AN/APR-39A(V)(*) R-1201 Conditions: Given Radar Signal Test Set Adapter MX-9848/APR-39(*); Radar Signal Simulator SM- 674/UPM; Digital Multimeter AN/USM-486; applicable RF connectors; Pulse Generator SG-1105/U (two each); Dual-trace Oscilloscope AN/USM-488; Signal Generator SG-1207; Signal Generator AN/URM-206; Attenuator HP-8491B-10; Drive Modulator HP-8403A; PIN Modulators HP-8731B and HP-8734B; Tool Kit TK-105/G; Torque Wrench T-8438; Microwave Frequency Counter TD-1225A(V)2/U; mw and RF Power Meter AN/USM-491; applicable repair part; DA Form 2404; DA Form 2407; local SOP; TM ; TM ; and DA PAM NOTE: Substitutions for equipment may be made in accordance with test equipment modernization (TEMOD) publications. Standards: Repaired the AN/APR-39A(V)(*) Radar Signal Detecting Set or identified problems requiring higher-level maintenance. NOTE: Performance measures 2 through 8 refer to TM unless otherwise indicated. 1. Obtained defective system from production control. 2. Performed visual inspection. 3. Performed test equipment setup procedures (refer to TM and TM ). 4. Performed operational test to determine faulty condition. 5. Performed troubleshooting procedures to identify faulty replaceable module/component. 6. Replaced AVIM-level replaceable module/component. 7. Performed necessary alignment/adjustments. 8. Performed functional tests to determine operational readiness. 9. Completed DA Form 2404 and DA Form Requested technical inspection. Evaluation Guidance: Score the soldier GO if all performance measures are passed (P). Score the soldier NO-GO if any performance measure is failed (F). If the soldier fails a performance measure, show what was done wrong and how to do it correctly. DA FORM 2404 DA PAM DA FORM 2407 TM TM

30 Repair Radar Signal Simulator Set SM-674A/UPM R-1205 Conditions: Given Attenuator HP -8491B (options 10 and 20); Horn Antenna DBG /DBG ; Coax -Waveguide Adapter HP-X281A; Detector, Crystal HP-423B and HP -R422A; Dual-trace Oscilloscope AN/USM-488; Digital Multimeter AN/USM-486; Digital Multimeter AN/PSM-45; Simulator, Radar Signal SM-674A/UPM; Tool Kit TK -105/G; applicable repair part; DA Form 2404; DA Form 2407; DA PAM ; TM ; TM ; and TM NOTE: Substitutions for equipment may be made in accordance with test equipment modernization (TEMOD) publications. Standards: Repaired the SM-674A/UPM Radar Signal Simulator Set or identified problems requiring higher-level maintenance. NOTE: Performance measures 2 through 8 refer to TM and TM unless otherwise indicated. 1. Obtained equipment from production control. 2. Observed all safety precautions. 3. Performed visual inspection. 4. Performed test equipment setup procedures. 5. Performed operational test to determine faulty condition. 6. Performed troubleshooting procedures to identify faulty AVIM replaceable module/component. 7. Replaced AVIM level replaceable module/component. 8. Conducted the performance test to determine acceptability. 9. Completed DA Form 2404 and DA Form Requested technical inspection. Evaluation Guidance: Score the soldier GO if all performance measures are passed (P). Score the soldier NO-GO if any performance measure is failed (F). If the soldier fails a performance measure, show what was done wrong and how to do it correctly. DA FORM 2404 DA PAM DA FORM 2407 TM TM TM

31 Repair Radar Signal Detecting Set AN//APR-39A(V)(*) R-1207 Conditions: Given Radar Detecting Set AN/APR-39A(V)(*); Dual-trace Oscilloscope AN/USM-488; Digital Multimeter AN/PSM-45; Simulator, Radar Signal SM-674A/UPM; Test Adapter Radar Signal MX- 9848A/APR-39(*); Tool Kit TK-105/G; applicable repair part; TM ; TM ; TM ; TM P; TM ; and DA PAM NOTE: Substitutions for equipment may be made in accordance with test equipment modernization (TEMOD) publications. Standards: Repaired the AN/APR-39A(V)(*) Radar Signal Detecting Set or identified problems requiring higher-level maintenance. 1. Obtained faulty components from production control. 2. Observed all safety precautions. 3. Performed visual inspection. 4. Performed test equipment setup procedures. 5. Performed operational test to determine faulty condition. 6. Performed troubleshooting procedures to identify faulty AVIM replaceable module/component. 7. Replaced AVIM level replaceable module/component. 8. Conducted the performance test to determine acceptability. 9. Completed DA Form 2404 and DA Form Requested technical inspection. Evaluation Guidance: Score the soldier GO if all performance measures are passed (P). Score the soldier NO-GO if any performance measure is failed (F). If the soldier fails a performance measure, show what was done wrong and how to do it correctly. DA FORM 2404 DA PAM DA FORM 2407 TM TM TM P TM P TM TM

32 Subject Area 3: Transponder Systems Repair Transponder Set AN/APX R-1400 Conditions: Given Dual-trace Oscilloscope AN/USM-488; Transponder Test Set AN/APM-239A or AN/APM-421; Transponder Test Set AN/APM-305A; Electronic Voltmeter ME-202( )/U; Digital Readout Electronic Counter AN/USM-459; Tool Kit TK-100/G; Dummy Load Tester TS (or locally fabricated load bank); applicable repair part; DA Form 2404; DA Form 2407; TM ; TM ; TM ; and DA PAM NOTE: Substitutions for equipment may be made in accordance with test equipment modernization (TEMOD) publications. Standards: Repaired the AN/APX-72 Transponder Set or identified problems requiring higher-level maintenance. NOTE: All performance measures refer to TM unless otherwise indicated. 1. Performed preliminary starting procedures. NOTE: The RT-859A/APX-72 must be depressurized before conducting disassembly procedures. 2. Measured power supply voltages. 3. Performed AN/APX-72 testing procedures. 4. Localized malfunction to a circuit board assembly or module. 5. Removed faulty part/component/assembly. 6. Inspected faulty part/component/assembly to verify it as defective. 7. Installed functional replacement part/component/assembly. 8. Connected test equipment. 9. Performed alignment procedures. 10. Performed operational checks. 11. Completed DA Form 2404 and DA Form Requested technical inspection. Evaluation Guidance: Score the soldier GO if all performance measures are passed (P). Score the soldier NO-GO if any performance measure is failed (F). If the soldier fails a performance measure, show what was done wrong and how to do it correctly. DA FORM 2404 DA PAM DA FORM 2407 TM TM TM

33 Repair Transponder Set AN/APX-100(V) R-1402 Conditions: Given receiver-transmitter RT-1157A/APX-100(V); Transponder Test Set AN/APM-421; Transponder Test Set AN/APM-305A; Digital Multimeter AN/USM-486 or AN/PSM-45; Tool Kit TK -100/G; applicable repair part; DA Form 2404; DA Form 2407; local SOP; TM &P; and DA PAM NOTE: Substitutions for equipment may be made in accordance with test equipment modernization (TEMOD) publications. Standards: Repaired the AN/APX-100(V) Transponder set or identified problems requiring higher-level maintenance. NOTE: Performance measures 2 through 5 refer to TM &P. 1. Obtained defective system from production control. 2. Performed visual inspection. 3. Performed operational test to determine faulty condition. 4. Replaced defective part/component/assembly. 5. Performed functional tests to determine operational readiness. 6. Completed DA Form 2404 and DA Form Requested technical inspection. Evaluation Guidance: Score the soldier GO if all performance measures are passed (P). Score the soldier NO-GO if any performance measure is failed (F). If the soldier fails a performance measure, show what was done wrong and how to do it correctly. DA FORM 2404 DA PAM DA FORM 2407 TM &P 3-15

34 Repair Test Set, Transponder AN/APM R-1404 Conditions: Given Receiver-transmitter RT-1157A/APX-100(V) or RT-(*)/APX-100(V); Control C-(*)/APX- 100(*) (used with RT-1157A/APX-100(V)); Dual-trace Oscilloscope AN/USM-488; Digital Multimeter AN/USM-486; Tool Kit TK-100/G; applicable repair part; DA Form 2404; DA Form 2407; local SOP; TM &P; and DA PAM NOTE: Substitutions for equipment may be made in accordance with test equipment modernization (TEMOD) publications. Standards: Repaired the AN/APM-421 transponder set or identified problems requiring higher-level maintenance. NOTE: Performance measures 2 through 8 refer to TM &P. 1. Obtained defective test set from production control. 2. Performed visual inspection. 3. Performed test equipment setup procedures. 4. Performed operational test to determine faulty condition. 5. Performed troubleshooting procedures to identify faulty replaceable module/equipment. 6. Replaced AVIM-level replaceable module/component. 7. Performed necessary AVIM -level alignment/adjustments. 8. Performed the functional tests to determine operational readiness. 9. Completed DA Form 2404 and DA Form Requested technical inspection. Evaluation Guidance: Score the soldier GO if all performance measures are passed (P). Score the soldier NO-GO if any performance measure is failed (F). If the soldier fails a performance measure, show what was done wrong and how to do it correctly. DA FORM 2404 DA PAM DA FORM 2407 TM &P 3-16

35 Repair Test Set, Transponder AN/APM-239A R-1405 Conditions: Given Electronic Voltmeter AN/USM-98; Electronic Voltmeter AN/URM-145; Digital Multimeter AN/USM-486; Dual-trace Oscilloscope AN/USM-488; Electronic Equipment Tool Kit TK -100/G; applicable repair part; DA Form 2404; DA Form 2407; TM ; and DA PAM NOTE: Substitutions for equipment may be made in accordance with test equipment modernization (TEMOD) publications. Standards: Repaired the AN/APM-239A Transponder test set or identified problems requiring higher level maintenance. 1. Obtained test set from production control. 2. Observed all safety precautions. 3. Performed visual inspection. 4. Performed test equipment setup procedures. 5. Performed operational test to determine faulty condition. 6. Performed troubleshooting procedures to identify faulty AVIM replaceable module/component. 7. Replaced AVIM-level replaceable module/component. 8. Performed necessary alignment/adjustments. 9. Conducted the performance test to determine acceptability. 10. Completed DA Form 2404 and DA Form Requested technical inspection. Evaluation Guidance: Score the soldier GO if all performance measures are passed (P). Score the soldier NO-GO if any performance measure is failed (F). If the soldier fails a performance measure, show what was done wrong and how to do it correctly. DA FORM 2404 DA PAM DA FORM 2407 TM