Company Profile 35 years of continued presence in Saudi Arabia
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- Eugene Ralph Robinson
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1 INFRASTRUCTURE POWER WATER OIL & GAS IMS CERTIFIED COMPANY (ISO9001, ISO14001 & OHSAS18001 standard) Company Profile 35 years of continued presence in Saudi Arabia
2 MILESTONES 1931 On 10 th. December Mr. Carlo Gavazzi registers the individual proprietorship in Milan, Italy Established in Saudi Arabia as Carlo Gavazzi Yam Co. Ltd. under the Sponsorship of the Yam Establishment for Business in the field of Electrical and Instrumentation Name is changed from Carlo Gavazzi Yam Co. Ltd, to CARLO GAVAZZI ARABIA Co. Ltd BONATTI S.p.A. of Italy acquires 100% of CARLO GAVAZZI IMPIANTI s shares of Carlo Gavazzi Arabia Co. Ltd.
3 CORPORATE ORGANIZATION BONATTI (Parma- Italy) 67% CARLO GAVAZZI ARABIA Co. Ltd. (Jeddah- KSA) YAM Establishment (Jeddah KSA) 33%
4 DELIVERING KNOW HOW Know How & Experience Flexibility & Competitiveness Reliability & Efficiency 4
5 ISO CERTIFICATION
6 KEY CONTACTS MANAGING DIRECTOR Mr. Maurizio BERTAZZO Cell. Phone (0) mbertazzo@carlogavazziarabia.com OPERATION MANAGER Mr. Carlo Ferrari Cell. Phone (0) carlo.ferrari@carlogavazziarabia.com PROPOSAL & ESTIMATION MANAGER Mr. Benny T. John. Phone (0) benny@carlogavazziarabia.com BUSINESS DEVELOPMENT ENGINEER Mr. Osama A. Khan Cell. Phone (0) osama.khan@carlogavazziarabia.com
7 ORGANIZATION
8 MAIN ECONOMIC DATA
9 OUR IN HOUSE CAPABILITY IN EXECUTING TURN KEY PROJECTS CORE BUSINESS: Electrical, Instrumentation, Control Systems ACTIVITY: Erection, Construction, Installation, Pre- Commissioning Procurement, Detail Engineering, Revamping & Upgrading, Testing, Pre-commissioning, Assistance to commissioning INDUSTRIES : Power Plants & Substations Oil & Gas, GOSPs, Petrochemical Plants Steel Plants Water Treatment & Desalination Plants Railways systems Pharmaceutical Plants, Hospitals when needed with the support by CARLO GAVAZZI IMPIANTI or BONATTI S.p.A. Detail Engineering Procurement Erection Testing, Pre-commissioning & Commissioning OF: HV MV LV Substations & Power plants Small Power & Lighting (incl. design & engineering) System Integration Railways signaling systems Shut down & Hot cut over activity Fire Detection & Alarm System CCTV, Paging System, Telecom
10 ELECTRICAL CAPABILITIES ELECTRICAL HV, MV & LV Transformers Installation & Pre-commissioning (All Ratings, Excitation, Isolation, Neutral Grounding Unit Auxiliary, Generator Step-up up to 500MVA) Iso Phase Bus Duct (IPB), Non-Segregated Bus Duct (NSB), GIB (132kV & 380kV) Generator Installation & Pre-commissioning (All Ratings) Switchgears & Switchboards (MV & LV) Panel Installation (Electrical, Control & Instrumentation) UPS / DC systems Cable Pulling (HV, MV & LV) Cable Terminations (MV & LV) Cable Tray, Conduit and Raceways Power (third rail) Fiber Optic Cable splicing & terminations Certified aluminum welders FO / MV cable splicers (up to 33 kv)
11 INSTRUMENTATION CAPABILITIES INSTRUMENTATION Instrument calibration Instrument Installation (Field) Loop Test Instrumentation Construction Services Installation of Transmitters, Switches & Gauges for Pressure, Temperature Flow and Level application, Control Valves, on / off valves, Breather valves, Safety Valves, panels, junction boxes, cable laying & termination, perforated cable tray work, pedestal fabrication Installation of process installation, termination & commissioning of indicators, transmitters and controllers & other field instruments Installation including cabling, marshalling panels, instrument air/gas tubing and impulse piping Ability to pre-fabricate instrument support & other fabrication work for control packages Supply of skilled manpower including Engineers, Technicians for shut down maintenance, installation and commissioning activities.
12 AUTOMATION CAPABILITIES AUTOMATION Process Control Systems Safety Instrumented Systems Fire & Gas (F&G) Systems Condition Monitoring Systems (CMS) Power Management Systems Instrument Asset Management Systems (IAMS) Industrial Data Networks Communication Systems & PAGA Systems Security: CCTV, Anti-Intrusion Systems Process Historian - Plant Information Management System (PIMS) Preventive Maintenance Breakdown Maintenance Reliability Centered Maintenance Condition-Based Monitoring Start-Up / Shutdown Services Reporting & Analyses Maintenance Management & Planning Services
13 PRE-COMMISSIONING CAPABILITIES E&I PRE-COMMISSIONING ACTIVITIES Startup & Commissioning Services Motor Control Centers (MCC) Generator Circuit Breaker ( GCB) Switchgears (LV & MV), including relay setting Control & Protection panel Transformers (Distribution, Excitation, Isolation, Neutral Grounding, UAT, GSUT) incl. oil filtration Generators ( Diesel, Emergency Diesel Generators) DC Battery/ UPS System Electrical Motors Instrumentation loop checking, Startup & Commissioning Services Calibration of Instruments
14 BUILDING WITH PEOPLE 1 HEAD OFFICE & SITE MANAGEMENT & ADMIN 94 2 ENGINEERS 35 3 SUPERINTENDENT 23 4 SUPERVISOR - ELECT/INST/MECH 41 5 HSE ENGR / SUPERVISOR /OFFICER 34 6 QA/QC SUPERVISOR / INSPECTOR 24 7 QTY. SURVEYORS 4 8 MATERIAL MAN /STOREKEEPER 11 9 FOREMEN TECHNICIANS & SKILLED DRIVER /HEAVY EQUP./MECHANIC SEMI-SKILLED / UNSKILLED 192 TOTAL AS OF NOVEMBER-2017 (CGA) 1213 Saudization as per Royal Decree 50 NITAQAT Status: GREEN OUTSOURCED 473 GRAND TOTAL 1686 Note: Outsourced personnel may vary according to the workload
15 BUILDING WITH PEOPLE SUMMARY - CATEGORY HEAD OFFICE/SITE MANAGEMENT & ADMIN QTY: MANPOWER RESOURCES 1 TO 4(YRS) 5 TO 9(YRS) 10 TO 15YRS 16 AND ABOVE(YRS) ENGINEER SUPERINTENDENT SUPERVISOR - ELECT/INST/MECH HSE ENGR/SUPERVISOR/OFFICER QA/QC QTY. SURVEYORS MATERIAL/STOREKEEPER FOREMAN SKILLED DRIVER/HEAVY EQUP./MECHANIC SEMI-SKILLED/UNSKILLED TOTAL QTY
16 CONSTRUCTION EQUIPMENT & ASSESTS DESCRIPTION QUANTITY Mobile Crane 30/50 tons 7 Forklift 15 Man-lift 4 Air compressors 14 Boom Trucks 10 Low Bed Trucks/Heavy Duty Truck 7 Bus/Coaster 30 Ambulance 4 Pick-up car 50 Diesel generator <100KVA 28 Diesel generator >100KVA 24 Welding machine 49 Portable Welding machine 15 Cable pulling machine 6 Instrumentation Lab 5 Porta Cabins 252 Hi-Pot 8 Oil Filtration Machine (1 gallon 200/500 lrs) 1
17 JEDDAH & JUBAIL CAMP PICTURES Jeddah Camp Facility Jubail Camp Facility
18 LOGISTICS ORGANIZATION & CAMP (2,100 BED CAPACITY) TURAIF WADI AL SHAMAL CAMP FACILITY FOR 600. WORKSHOP & WAREHOUSE JUBAIL ABU HADRIYAH CAMP & FACILITIES FOR 750 & WORKSHOPS / WAREHOUSES JEDDAH HEAD OFFICE & CAMP & FACILITIES FOR 200 & WORKSHOP & WAREHOUSE JEDDAH SOUTH THERMAL POWER PLANT PROJECT - SITE OFFICE & CAMP & FACILITIES FOR 600 & WORKSHOP & WAREHOUSE SEC POWER PLANTS PP13 DHURMA RIYADH CAMP FOR 550 & WORKSHOP / WAREHOUSE
19 ONGOING PROJECTS WAAD AL SHAMAL - INTEGRATED SOLAR COMBINED CYCLE POWER PLANT - Services for Electrical Assemblies King Abdulaziz International Airport (KAIA) E&I Works GAMA for SEC Power Plants PP13 Dhuruma 150 Km from Riyadh ANSALDO STS Riyadh Metro Project Line 3, Package B Installation of Electro-mechanical works
20 SELECTED PROJECT REFERENCES WAAD AL SHAMAL -INTEGRATED SOLAR COMBINED CYCLE POWER PLANT- TURAIF Electrical Installation for Combined Cycle Power Plant 1000 MW Client :- Saudi Electric Company (SEC) Main Contractor :- Abengoa/GE Project Value :- SAR 52,000, Man-hours :- ~ 1,300,000
21 SELECTED PROJECT REFERENCES RIYADH METRO PROJECT LINE 3, PACKAGE B - RIYADH Installation Activities of Electro-Mechanical Works for Riyadh Metro Project Line 3, Package B Client :- Ar Riyadh Development Authority (ADA) Main Contractor :- Ansaldo Project Value :- SAR 95,250, Man-hours ~ 1,800,000
22 SELECTED PROJECT REFERENCES SEC POWER PLANT PP-13 - DHURUMA Electrical and I & C Works for Combined Cycle Power Plant 2,000 MW Client :- Saudi Electric Company (SEC) Main Contractor :- (GAMA Power Systems) Project Value :- SAR 70,000, Man-hours ~ 1,500,000
23 SELECTED PROJECT REFERENCES JEDDAH SOUTH THERMAL POWER PLANT STAGE 1 - JEDDAH Electrical & Instrumentation Work for Power Block # 1 & # 3, Unit, STG & Boiler Area 660 MW (Each Unit) Client :- Saudi Electric Company (SEC) Main Contractor :- Hyundai Heavy Industries Project Value SAR 81,000, Man-hours ~ 2,000,000M
24 OPTIMIZATION OF SYNERGIES ENGINEERING & ESTIMATION Engineering & Estimation Department has the required expertise to ensure the complete bidding process from detailed design to the elaboration of the BOQ and costs estimation required in all E&I projects Basic & Detail Engineering Electrical & Instrumentation PROCUREMENT In Kingdom & Out Of Kingdom, Factory Inspections CONSTRUCTION Electrical & Instrumentation Tests, Pre-commissioning & assistance to start up Procurement Department has also the technical capacity of conducting factory inspections to guarantee the compliance with NMR, FAT, technical specifications and to ensure timely deliveries Construction starts with the swift organization of the logistics, and the progressive mobilization of manpower and equipment at site. CGA has camps with capacity for over 2,000 people and construction equipment and facilities (warehouses/ workshops).
25 ACCOUNTABILITY FOCUSED MANAGEMENT & dedicated human resources Skills & knowledge & responsiveness HEALTH, SAFETY & ENVIRONMENT & QUALITY ASSURANCE Awareness & commitment In house continuous training SPECIAL EQUIPMENT & LOGISTICS Advanced technology, Flexibility of mobilization
26 CLIENTS QUALIFICATIONS SAUDI ARAMCO Vendor # SEC Vendor # SABIC Vendor # MARAFIQ Vendor # 337 KJO Vendor # 745S04/02 PETRORABIGH Vendor # SASREF Vendor # YANPET Vendor # CO513
27 PROJECT REFERENCES ONGOING & PAST 10 YEARS SL. No. INDUSTRY PROJECT LOCATION OWNER MAIN CONTRACTOR 1 OIL/GAS & UMM WU'AL PETROCHEM PHOSPHORIC ACID PLANT PROJECT. TURAIF (KSA) MA'ADEN HANWHA SAUDI CONTRACTING CO. LTD. SCOPE OF WORK AMOUNT (M.US$) MANHOUR S (000- Direct) INSTRUMENTATION WORKS PERIOD of EXECUTION JUL-15 / DEC-16 TYPE of CONTRACT 2 OIL/GAS & RABIGH II-IK-EPC FOR PETROCHEM COMMON UTILITIES AND TANK FARM. RABIGH (KSA) PETRORABIGH (S/ARAMCO - SUMITOMO) PETROFAC SAUDI ARABIA CO. LTD. E & I Works Related to Rabigh II-IK-ECP for Common Utilities and Tank Farm NOV - 14 / DEC OIL/GAS & YERP UTILITIES PETROCHEM PACKAGE - SP4. YANBU (KSA) YASREF BONATTI Electrical, Instrumentation & Telecommunication Works APR - 13 / JUN OIL/GAS & SADARA GAS SUPPLY PETROCHEM PROJECT JUBAIL (KSA) SABIC ETEC Arabia Limited Company. Electrical & Instrumentation Works for SADARA Gas Supply Project. JERP PACKAGE 8 E&I installation for the Conveyor System & Transfer OIL/GAS & 5 CONVEYOR BELT JUBAIL (KSA) SATORP GCC (KSA) Towers of the raw coke from JER to Jubail port PETROCHEM SYSTEM. (24km) OIL/GAS & 6 PETROCHEM SHAYBAH PACK. 4 SHAYBAH (KSA) SAUDI SAMSUNG (Korea) E& I GOSP 1, 2 3 & ARAMCO OIL/GAS & JERP Package 5 PETROCHEM OFFISTE & UTILITIES OIL/GAS & JERP PACKAGE 3 PETROCHEM AROMATICS. OIL/GAS & REPLACE OF 6 PETROCHEM MOTORS 27,000HP. JUBAIL (KSA) SATORP TECHNIP (Italy) E&I works, supply of bulk material JUBAIL (KSA) SATORP SAMSUNG (Korea) E&I works, supply of bulk material UTHMANIYAH & SHEGUM (KSA) SAUDI ARAMCO OIL/GAS & PETROCHEM UPGRADE ABU ALI. ABU ALI (KSA) SAUDI ARAMCO OIL/GAS & UTHMANIYAH 11 FLARE SYSTEMS. PETROCHEM SHAYBAH CENTRAL OIL/GAS & 12 PROCESSING PETROCHEM FACILITIES. OPTIMIZE OIL/GAS & 13 PRODUCTION AT PETROCHEM MUBARRAZ AREA. & SHEGUM (KSA) SHAYBAH (KSA) MUBARRAZ SAUDI ARAMCO SAUDI ARAMCO SAUDI ARAMCO BONATTI BONATTI E&I works with Engineering, Procurement & Commissioning E&I works, engineering & commissioning for the installation of 3 water injection pumping trains. Installation of new WOSEP. Upgrading onshore Control Room. Replacement of 2 new DCS 7 SCADA. Replacement of ESD BONATTI E&I works, engineering & commissioning NESMA for SNC LAVALIN (CDN) E&I and pre-commissioning BONATTI GOSP- Optimizing the production. E & I works FEB - 14 / JAN - 15 OCT / JUN MAR / DEC NOV / DEC OCT - 10 / JUN - 13 MAY / MAY FEB / OCT FEB / OCT MAR / APR SEPT / SEPT LSPB LSTK LSTK LSTK LSPB 14 OIL/GAS & RABIGH DEVELOPMENT PETROCHEM PROJECT.. RABIGH (KSA) PETRORABIGH (S/ARAMCO - SUMITOMO) MS2 PACKAGE- E& I works including 4 25MVA NESMA for TECNICAS transformers, erection of MV/LV bus ducts, REUNIDAS (SP) switchgears & control blgs APR / FEB OIL/GAS & YANSAB OLEFINS PETROCHEM PLANT. YANBU (KSA) YANSAB (SABIC) TECHNIP (Italy) Instruments installation and pre-commissioning including supply of bulk material APR / APR
28 PROJECT REFERENCES ONGOING & PAST 10 YEARS SL. No. INDUSTRY PROJECT LOCATION OWNER MAIN CONTRACTOR SCOPE OF WORK AMOUNT (M.US$) 16 OIL & GAS DCS UPGRADE PROJECT. JEDDAH (KSA) LUBEREF 17 POWER WAAD AL SHAMAL - INTEGRATED SOLAR COMBINED CYCLE POWER PLANT. 18 POWER SEC POWER PLANT PP-13. RIYADH (KSA) SEC 19 POWER 20 POWER JEDDAH SOUTH THERMAL POWER PLANT STAGE 1. REPLACEMENT OF DCDB & ACDB FOR 15 SUBSTATIONS IN CENTRAL AREA. Consortium CARLO GAVAZZI ARABIA / ARIS Design, Engineering & Installation of DCS/ESD system, fire detection, gas detection, HSDD systems & electrical installations. EPC of UPSX & Inverter and Distribution system. Pre-commissioning, Hot cut over MANHOURS (000-Direct) TURAIF (KSA) SEC GE/ABENER Services for Electrical Assemblies JEDDAH (KSA) CENTRAL REGION SEC SEC 21 POWER SHOAIBA PP STAGE III. SHOAIBA (KSA) SEC 22 POWER SHOAIBA PP STAGE II PH. 1&2 SHOAIBA (KSA) SEC GAMA POWER SYSTEMS ARABIA LTD. HYUNDAI HEAVY INDUSTRIES CO. LTD CARLO GAVAZZI ARABIA Electrical and I & C Works associated with power island ME & I and Equipment installation works. Electrical & Instrumentation Work for Power Block # 1 & # 3, Unit, STG & Boiler Area. Installation of ACDB and DCDB panels in 15 substations (Riyadh/Al Kharj/ Qassim) Engineering, Procurement and ALSTOM POWER Construction of small power & Lighting CENTRALES (France) systems. ALSTOM POWER Construction of 6 x 350MW PP and related CENTRALES (France) utilities PERIOD of EXECUTION OCT / OCT APR / MAR JUN / NOV 2017 NOV - 14 / DEC - 16 JUL / MAR DEC / MAY DEC / MAY TYPE of CONTRACT Lump Sum Turnkey Lump Sum & U.R. 23 POWER SHOAIBA PP STAGE II PH. 2 SHOAIBA (KSA) SEC ALSTOM POWER Construction of 6 x 350MW PP and related CENTRALES (France) utilities MAR / MAY POWER AL THURAYA 34.5/11kV S/S. AL HASSA (KSA) SEC 25 POWER YANBU GAS PLANT EXPANSION PROJECT. YANBU (KSA) SAUDI ARAMCO CARLO GAVAZZI ARABIA PETROJET (Egypt) Design, Engineering, Procurement, Construction and test commissioning of the Thuraya 34.5/11kV S/S in Mubarraz area. E&I works, testing & pre -commissioning. Installation of MV transformer, Switchgear, MCC s and complete instruments including DCS AUG / APR MAY / MAR POWER REPLACEMENT OF OFF SHORE ELECTICAL EQUIPMENT. AL KHAFJI (KSA) KJO CARLO GAVAZZI ARABIA Replacement of the existing electrical installations of Al Khafji and Ratawi oil off shore production in the Arabian Gulf. Provide marine equipments. All basic /detailed engineering. Installation, precommissioning and commissioning. Works on flow stations Y3 and Y SEP / JAN LumpSum 27 POWER MADINAT YANBU AL SINAIYAH STEAM PP Unit 4. YANBU (KSA) E&I EPC and commissioning. Transformer ROYAL COMMISSION ENELPOWER (Italy) 25 MVA & 2.2. Switchgears MV/LV; MCC; Field instruments; DCS (Honeywell) JUL / APR Unit Rates 28
29 PROJECT REFERENCES ONGOING & PAST 10 YEARS SL. No. INDUST RY PROJECT LOCATION OWNER MAIN CONTRACTOR SCOPE OF WORK AMOUNT (M.US$) MANHOURS (000-Direct) PERIOD of EXECUTION TYPE of CONTRACT 28 WATER SIDEM's MARAFIQ SWRO Plant in SADARA Complex Jubail-2. JUBAIL (KSA) MARAFIQ / SADARA BONATTI Electrical & Instrumentation Works. 8.5 FEB - 14 / DEC WATER YANBU IWTP II. YANBU (KSA) MARAFIQ SETE ENERGY E & I works WATER JUBAIL IWTP 8. JUBAIL (KSA) MARAFIQ SETE ENERGY E & I works WATER RENOVATION & URGENT MODIFICATION WTF. AL KHAFJI (KSA) 32 WATER SHUAIBA IWPP. SHOAIBA (KSA) SWCC 33 WATER KAUST- King Abdullah University Tuwal. 1.5MMGDP MSF SEAWATER 34 WATER DESALINATION PLANT & FRESH AL KHAFJI (KSA) WATER TANK. KJO SETE ENERGY / FOSTERWHEELER / CGA ANSALDO CALDAIE (Italy) Thuwal (KSA) KAUST / Aramco NESMA / SETE KJO SETE ENERGY / FOSTERWHEELER / CGA EPC for Renovation & urgent modification of existing facilities. E&I supply and erection works for 3 units boilers, 1 unit auxiliary boiler, 3 units ESP & Fly Ashes Removal System. Engineering, Procurement and installation for the E&I works for the desalination plant. Build a 1.5 million Gallon per day multistage flash seawater desalination unit. Design, Engineering, Procurement, Construction, Pre-commissioning & Commissioning MAR / OCT OCT / JUL DEC / DEC JAN / JUL FEB / MAY MAR / OCT Unit Rates Unit Rates Lump Sum Lump Sum + Unit Rates Lump Sum / Cost Plus Lump Sum 35 WATER RABIGH DESALINATION PLANT RABIGH (KSA) SAUDI ARAMCO SETE ENERGY & ACQUATECH EPC for electromechanical, Electrical & Instrumentation and maintenance for a desalination plant 10,000 cub mtrs/day MAR / JUN BOOT 36 INFR 37 INFR KAIA - Jeddah Airport - Development Project Phase 1 Riyadh Metro Project Line 3, Package B. JEDDAH (KSA) RIYADH (KSA) GACA RIYADH PUBLIC TRANSPORT BINLADIN GROUP - Advanced Vision Co. Installation of Electrical works FEB / JUL Branch of ANSALDO STS S.p.A. Installation Activities of Electro-Mechanical Works for Riyadh Metro Project Line 3, Package B NOV / NOV Unit Rates Unit Rates 38 INFR AUTOMATED PEOPLE MOVER PNUW RIYADH (KSA) MIN. OF FINANCE ANSALDO STS (Italy) Engineering, supply and erection of Power, ATC system, SCADA, 3 rd rail, Telecom APR / JUL INFR CABLE FACTORY RABIGH (KSA) AL SUWAIDI NESMA E&I works, field engineering & precommissioning DEC-2008 / MAY Lump Sum 40 INFR HADEED DIRECT REDUCTION PLANT EXPANSION JUBAIL (KSA) E&I works : installation and supply of electrical materials, Installation of 2500MVA to 160 KVA transformers, HADEED (SABIC) SAUDI VOEST ALPINE switchgears/mcc, lighting, fire alarm system, DCS system/plc automation. Furnace electrification. Testing & precommissioning MAY 2006 / OCT
30 ADDRESS 85, Mohd. Ali Al- Harkan Str. Al Andalus District P.O. Box Jeddah Kingdom of Saudi Arabia Tel: (+966) / / Fax: (+966) info@carlogavazziarabia.com IMS CERTIFIED COMPANY (ISO9001, ISO14001 & OHSAS18001 standard)
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