US Coast Guard Corrosion Program Office
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1 LCDR Jeff Graham ASETSDefense Workshop Nov 19, 2014 (252)
2 Report Documentation Page Form Approved OMB No Public reporting burden for the collection of information is estimated to average 1 hour per response, including the time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington VA Respondents should be aware that notwithstanding any other provision of law, no person shall be subject to a penalty for failing to comply with a collection of information if it does not display a currently valid OMB control number. 1. REPORT DATE 19 NOV REPORT TYPE 3. DATES COVERED to TITLE AND SUBTITLE US Coast Guard Corrosion Program Office 5a. CONTRACT NUMBER 5b. GRANT NUMBER 5c. PROGRAM ELEMENT NUMBER 6. AUTHOR(S) 5d. PROJECT NUMBER 5e. TASK NUMBER 5f. WORK UNIT NUMBER 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) US Coast Guard,North Carolina Sector,721 Medical Center Drive Suite 100,Wilmington,NC, PERFORMING ORGANIZATION REPORT NUMBER 9. SPONSORING/MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSOR/MONITOR S ACRONYM(S) 12. DISTRIBUTION/AVAILABILITY STATEMENT Approved for public release; distribution unlimited 11. SPONSOR/MONITOR S REPORT NUMBER(S) 13. SUPPLEMENTARY NOTES ASETSDefense 2014: Sustainable Surface Engineering for Aerospace and Defense, Nov 2014, Fort Myer, VA. 14. ABSTRACT 15. SUBJECT TERMS 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF ABSTRACT a. REPORT unclassified b. ABSTRACT unclassified c. THIS PAGE unclassified Same as Report (SAR) 18. NUMBER OF PAGES 48 19a. NAME OF RESPONSIBLE PERSON Standard Form 298 (Rev. 8-98) Prescribed by ANSI Std Z39-18
3 Corrosion Control Program Program is to mitigate corrosion through: Policy Training Processes Awareness Data Analysis Failure Investigation Implementing Technology Industry & Government Interaction Corrosion Prevention Products and Tools
4 Coatings have two purposes. Coatings on Coast Guard Aircraft
5 Coatings have two purposes. Coatings on Coast Guard Aircraft 1. They protect the structure from the severe corrosive environment where Coast Guard aircraft operate.
6 Coatings on Coast Guard Aircraft Coatings have two purposes. 2. They provide trademark identification for the USCG.
7 Structural Integrity We strive to use the best corrosion coatings available and still.
8 Traversing Classic Boundary Primer Test Environments with Extrinsic Coast Guard Maritime Environmental Realism of Select
9 Traversing Classic Boundary Primer Test Environments with Extrinsic Coast Guard Maritime Environmental Realism of Select In other words How do you test & capture real world effects equally on multiple coating systems?
10 Airframe Tests
11 Phase 2 Phase 3 8 Aircraft Non W/O Tail Dep. Unit Jan-12 Hitron Feb-12 Hitron Feb-12 Hitron Mar-12 Hitron Jun-12 Port Angeles Aug-12 Port Angeles Aug-12 Corpus Sep-12 Corpus
12 Phase 2 Phase 3 Interim 8 Aircraft Interior Non-Chrome primer applicatio Interim W/O Tail Dep. Unit Interior Jan-12 Hitron Chrome Feb-12 Hitron Chrome Feb-12 Hitron Chrome Mar-12 Hitron Chrome Jun-12 Port Angeles Chrome Aug-12 Port Angeles Chrome RT Non-Chrome LT Aug-12 Corpus Chrome LT Non-Chrome RT Sep-12 Corpus Non-Chrome
13 Phase 2 Phase 3 Interim 8 Aircraft Interior Exterior Non-Chrome primer application plan for H65 aircraft Interim Paint W/O Tail Dep. Unit Interior Exterior Jan-12 Hitron Chrome Chrome Feb-12 Hitron Chrome Chrome RT Non-Chrome LT Feb-12 Hitron Chrome Chrome LT Non-Chrome RT Mar-12 Hitron Chrome Non-Chrome Jun-12 Port Angeles Chrome Non-Chrome Aug-12 Port Angeles Chrome RT Non-Chrome LT Non-Chrome Aug-12 Corpus Chrome LT Non-Chrome RT Non-Chrome Sep-12 Corpus Non-Chrome Non-Chrome
14 Phase 2 Phase 3 Interim 8 Aircraft Interior Exterior Non-Chrome primer application plan for H65 aircraft Final Interim Paint Final Paint W/O Tail Dep. Unit Interior Exterior (outer mold line) Jan-12 Hitron Chrome Chrome Non-Chrome Feb-12 Hitron Chrome Chrome RT Non-Chrome LT Non-Chrome Feb-12 Hitron Chrome Chrome LT Non-Chrome RT Non-Chrome Mar-12 Hitron Chrome Non-Chrome Non-Chrome Jun-12 Port Angeles Chrome Non-Chrome Non-Chrome Aug-12 Port Angeles Chrome RT Non-Chrome LT Non-Chrome Non-Chrome Aug-12 Corpus Chrome LT Non-Chrome RT Non-Chrome Non-Chrome Sep-12 Corpus Non-Chrome Non-Chrome Non-Chrome
15
16
17 Coupon Tests
18 Coupon Test Port Angeles, WA Corpus Christ, TX Jacksonville, FL
19 Coupon Test MIL-PRF Type I, Class C2
20 Coupon Test MIL-PRF Type I, Class C2 SAE-AMS 3144 Type I, Class N
21 Coupon Test MIL-PRF Type I, Class C2 SAE-AMS 3144 Type I, Class N MIL-PRF Type I, Class N
22 Coupon Test MIL-PRF Type I, Class C2 SAE-AMS 3144 Type I, Class N MIL-PRF Type I, Class N Magnesium Rich Primer
23 Coupon Test Scribe
24 Coupon Test
25 Coupon Test
26 Coupon Test
27 Coupon Test
28 Coupon Test
29 Coupon Test
30 Coupon Test
31 MIL-PRF Type I, Class C2
32 MIL-PRF Type I, Class C2
33 SAE-AMS 3144 Type I, Class N
34 SAE-AMS 3144 Type I, Class N
35 MIL-PRF Type I, Class N
36 MIL-PRF Type I, Class N
37 Magnesium Rich Primer
38 Magnesium Rich Primer
39
40 Corroded Area 2,825, %
41 Corroded Area 2,825,844 7,484, % 40.1%
42 Corroded Area 2,825,844 7,484,786 5,480, % 40.1% 29.4%
43 Corroded Area 2,825,844 7,484,786 5,480,302 2,853, % 40.1% 29.4% 15.3%
44 Corroded Area
45 Corroded Area
46 Corroded Area
47 Corroded Area
48 Current CG Aircraft Coating Policy Depot applies Chromate Primer MIL-PRF Type I, Class C1 or C2, where necessary Units use non-chrome epoxy polyamide primer, MIL-PRF K, Type1, Class N, only. All topcoats are already non-chrome Minimizes chrome exposure risk to only sanding/repairing
49 Questions?
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