Legacy Tanker Division
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1 Legacy Tanker Division Col R. Mark Mocio Chief, Legacy Tanker Division KC-135 PM & KC-10 Deputy PM Charles W. Darnell Deputy Chief, Legacy Tanker Division KC-10 PM & KC-135 Deputy PM Mr. Jerold Smith Chief Engineer, Legacy Tanker Division
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3 Tanker Directorate (AFLCMC/WK) PEG Chief Capt Tabata Executive Officer Capt Konakowitz PEO Brig Gen Shipton Deputy PEO Mr. Sorial Military Deputy Director Col Muha Directorate Staff Director of Engineering Mr. Keen Chief of Contracts* Mr. Ehret Chief of Finance* Mr. Walker Superintendent SMSgt Koonce Chief of Logistics* Col Decker Division/Branch Leaders FAA MCO Liaison/ Test Advisor Dr. Marx KC-46 SPM Col Newberry KC-46 Deputy SPM Mr. Turner Chief Engineer Mr. Keen * Dual-hatted PEO and KC-46 staff KC-135 SPM Col Mocio KC-135 Deputy SPM Mr. Darnell Chief Engineer Mr. Smith KC-10 SPM Mr. Darnell KC-10 Deputy SPM Col Mocio Chief Engineer Mr. Smith 3
4 I n t e g r i t y - S e r v i c e - E x c e l l e n c e KC-135 Stratotanker
5 399 C/KC-135 inventory average age 55 years Missions Air Refueling (primary) Cargo/passenger transport (secondary) Command & Control interoperability (emerging) Aeromedical Evacuation Operational Statistics (FY17 Q3) # Sorties: 26,592 # AC refueled: 65, 594 Cargo moved: short tons Fuel offloaded: 66, 496, 761 gals C/KC-135 Program of Record Program Office at Tinker AFB manages System Operational Safety, Suitability, and Effectiveness parameters Programmed Depot Maintenance (PDM) requirements, funding, engineering dispositions Logistics support ops AA improvement initiatives, a/c disposal/migration, supply chain support Aircraft modifications/upgrades: Block 45, LAIRCM, RTIC, Low Cost Mods 5 Foreign Military Sales customers AF Sustainment Center at Tinker AFB Executes PDM requirements to ensure airworthiness (once every 5 yrs for all a/c); all organic in FY14 Aircraft Workload: ~75 A/C per year; ~30,000 man hours per A/C; ~140 flowday average Engine Workload: ~120 engines per year, ~65 flowday average Executes supply operations 5
6 KC-135 CNS/ATM Block 45 Program Overview Included Systems: Radio Altimeter (RA) Replaces high maintenance RA Digital Flight Director (FD) system Replaces current FD-109 Replaces analog Auto Pilot (AP) system Electronic Engine Instrument Display Replaces 21 analog engine indicators Capability: Maintains CNS/ATM airspace access beyond 2015 Reduces logistics footprint -- mitigates reliability, maintainability, and supportability shortcomings Creates digital backbone for growth and ease of future software integration Improves signal fidelity -- converts systems from analog to digital Status: Development and Testing complete IOC declared Feb aircraft delivered to warfighter Full Rate Production and Install (FY17) Grp A Production break-out to Small Business Grp B procured from Rockwell Collins 6
7 LAIRCM G3 Pod Program Overview Requirements: Upgrade 140 AFRC & ANG A/C with Group A kits Procure 35 Group B kits (pods) LAIRCM system components must be contained within a single removable pod Pod must be rotable among the 140 Group A-equipped A/C Capability: Pod system provides A/C protection from infrared (IR) missile threats System autonomously: Detects threat missile launch Tracks the threat missile Optically jams the threat missile using an IR laser Enables warfighter to forward deploy closer to the air refueling tracks Status: Integration & test activities conclude Spring 2018 Milestone C decision Feb 2018 Testing complete Spring 2018 Anticipate contract award May 2018 IOC required by end of FY19 7
8 MECSIP AVIP ASIP PSIP Lifecycle Management WSIP Logistics Infrastructure Affordable, Survivable, Maintainable, Supportable Operationally Safe, Suitable & Effective Systems integrity lifecycle objectives Planned service yr: Average flight hrs: 22,692 Flt hrs Current service life: 39,000 Flt hrs Average fleet age: KC-135: 396 tankers 54-yr Solve tomorrows problems today--tactically agile/strategically focused Integrity Process Life Cycle Task I Task II Task III Task IV Task V Design Info & Preliminary Planning Design Analyses & Development Tests System/ Subsystem/ Component Test & Analysis Ground & Flight Test Obtain a clear understanding of platform health Mechanical, avionic, structural, propulsion systems/subsystems Production & Sustainment Focused on evaluating damage induced by age & environment Workspec generated to preserve a/c health during depot maintenance life cycle--technical refreshes affect degradation as a function of time Improving inspection tech to find varied defects w/the potential to shorten service life
9 I n t e g r i t y - S e r v i c e - E x c e l l e n c e KC-10 Extender
10 KC-10 Program of Record 59 KC-10 inventory average age 31 years Missions Air Refueling (primary) Cargo/passenger transport (secondary) Aeromedical Evacuation Operational Statistics (thru FY17 Q3) # Sorties: 6,178 # AC refueled: 25,149 Cargo moved: 3, short tons Fuel offloaded: 43,954,463 gals Program Office at Tinker AFB manages System Operational Safety, Suitability, and Effectiveness parameters Contractor Logistics Support (CLS) contract Contractor responsible for depot maintenance (~29/yr), supply chain, ground support via contractor field teams, engine overhauls/spares Aircraft modifications/upgrades: CNS/ATM, Service Bulletins, Airworthiness Directives 1 Foreign Military Sales customer AF Sustainment Center at Tinker AFB Executes aircraft paint 10
11 KC-46 Pegasus 11
12 KC-46 Program of Record KC-46 begins replacement of aging tanker fleet Acquires 179 aircraft Acquires Aircrew and Maintenance Training Systems Aircraft production spans 13 lots through 2027 Missions Air refueling Cargo/passenger transport Aeromedical evacuation Development Statistics (thru 31 May 17) Flights: 534 and 1,540 hours # A/C Contacts: 1327 Fuel Offloaded: 237 Klbs; Onloaded: 4 Klbs Implements Better Buying Power concepts Fixed-Price-Incentive-Firm contract awarded 24 Feb 11 Success depends on stable funding and requirements Production options for Lot 1 and 2 awarded 18 Aug 16 Production option for Lot 3 awarded 27 Jan 17 KC-46 program team KC-46 built in the Boeing Everett WA factory Boeing Program Office located at Everett, WA Air Force System Program Offices at WPAFB OH & Tinker AFB OK Future C-Checks at AF Sustainment Center at Tinker AFB OK 12
13 Tinker AFB KC-46 Stand-up Status Activities to date Infrastructure contract awarded Infrastructure and land preparations initiated Summer 16 KC-46 campus ground breaking dedication on 26 Jul SCMW stood up team to implement supply chain strategy Flight Standards Management Office (FSMO) stood up at OC-ALC Construction on first KC-46 hangar underway Future activities Begin construction on 2 bay multi-purpose new KC-46 hangar docks (FY17) OC-ALC hiring ~1500 KC-46 maintenance personnel (FY18 FY28) 9
14 Legacy Tanker Foreign Military Sales France 11 KC-135FR: Purchased Direct Commercial Sales Mar 62 3 KC-135R: Purchased FMS Jun 97 Turkey 7 KC-135R: Purchased FMS Dec 97 Singapore 4 KC-135R: Purchased FMS Sep 99 Chile 3 KC-135E: Purchased FMS Feb 10 Israel 11 KC-135 Slow Speed Booms: PurchasedFMS Jan 12 Netherlands Provide engineering services and aerial refueling system support Two KDC-10s Commercial derivative of the Boeing DC-10 modified in
15 NKAWTG N! 15
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