F30BET 10 (6BT2) F40FET 10 (6BG2) F40FED 10 (6BG2) 1J6BG-370E1

Transcription

1 F30B 10 (6BT2) F40F 10 (6BG2) F40F 10 (6BG2) 1J6BG-370E1 ( )

2 F30B F40F/F40F PARTS CATALOGUE 2009 by Yamaha Motor Co., Ltd. 1st edition, June 2009 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

3 FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly. 1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News. 6. The asterisk (*) before a reference number indicates modified items after the first edition. 7. Applicable Serial No. Engine Serial No. 2. Abbreviations The following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size 3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit. PART DESCRIPTION Q TY 2F FRONT FLASHER LIGHT ASSY BULB (6V 18W) 1 4. Applicable colours of graphics are represented in the as shown below. PART DESCRIPTION Q TY 2N X5 FUEL TANK COMP. 2 MXR 3J GRAPHIC, FUEL TANK 1 FOR MXR 5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual. 8. Applicable Engine Starting Serial No. Model Serial No. Model Serial No. F30B 6BT F40F 6BG Applicable Colour Code Abbreviation Colour Name Colour Code DBN1 DARK BLUISH GRAY 1 008D 10. Quantity Column Information Column No. Name Of Q ty Column Applicable Model 1 F30B,F40F 2 F40F

4 CONTENTS TOP COWLING... 1 CYLINDER & CRANKCASE CRANKSHAFT & PISTON... 3 CYLINDER & CRANKCASE VALVE... 5 INTAKE INTAKE FUEL INJECTION PUMP FUEL INJECTION PUMP OIL PUMP FUEL GENERATOR ELECTRICAL ELECTRICAL ELECTRICAL ELECTRICAL ELECTRICAL STARTING MOTOR BOTTOM COWLING BOTTOM COWLING CONTROL BRACK BRACK BRACK POWER TRIM & TILT ASSY UPPER CASING OIL PAN LOWER CASING & DRIVE LOWER CASING & DRIVE FUEL TANK FUEL TANK STEERING GUIDE REMOTE CONTROL BOX REMOTE CONTROL ASSY MER REPAIR KIT REPAIR KIT INDEX NUMERICAL INDEX... 55

5 FIG. 1 TOP COWLING PART DESCRIPTION 1 6BG D TOP COWLING ASSY 1 1 F40F 6BT D TOP COWLING ASSY 1 F30B 2 6BG MOLDING, AIR DUCT SCREW, TAPPING BG HOOK NUT BG COVER, CLAMP BG HOOK BOLT M05.NUT, SELF-LOCKING BG GRAPHIC, FRONT 1 1 F40F 6BG GRAPHIC, FRONT 1 F30B 11 6BG GRAPHIC, REAR 1 1 F40F 6BT GRAPHIC, REAR 1 F30B 12 6BG W GRAPHIC S BG SEAL BG DAMPER AH TUNING FORK MARK BG HOLDER, CLAMP BAND F LABEL, CAUTION 1 1 1

6 FIG. 2 CYLINDER & CRANKCASE 1 PART DESCRIPTION 1 6BG W009B 00 9S CYLINDER BLOCK ASSY BG S CRANKCASE ASSY PIN, DOWEL M01 BOLT, WITH WASHER BOLT WASHER, PLATE PLUG, TAPER SCREW BG GASK, CYLINDER BG S OUTER COVER, EXHAUST M03 PIN, DOWEL Y PIPE G THERMOSTAT SEAL, THERMOSTAT C S COVER, THERMOSTAT Y GASK, COVER BG GASK, EXHAUST OUTER COVER MA5 BOLT, WITH WASHER G ANODE SCREW, PAN HEAD G PLUG, BLIND M63 O-RING M09 PLUG, STRAIGHT SCREW GASK M06 PLUG, STRAIGHT SCREW GASK GH ELEMENT ASSY, OIL CLEANER C BOLT, UNION 1 1 2

7 FIG. 3 CRANKSHAFT & PISTON PART DESCRIPTION 1 6BG CRANKSHAFT BG PLANE BEARING, CRANKSHAFT UR YELLOW 6BG PLANE BEARING, CRANKSHAFT UR R 6BG PLANE BEARING, CRANKSHAFT UR PINK 6BG PLANE BEARING, CRANKSHAFT UR GREEN 3 6C CONNECTING ROD ASSY C BOLT, CONNECTING ROD C PLANE BEARING, CONNECTING ROD 6 6 UR YELLOW 6C PLANE BEARING, CONNECTING ROD 6 6 UR R 6C PLANE BEARING, CONNECTING ROD 6 6 UR PINK 6C PLANE BEARING, CONNECTING ROD 6 6 UR GREEN 6 69W PISTON (STD) W PISTON (0.25MM O/S) 3 3 AP 69W PISTON (0.50MM O/S) 3 3 AP 7 67C PISTON RING S (STD) C PISTON RING S (0.25MM O/S) 3 3 AP 67C PISTON RING S (0.50MM O/S) 3 3 AP 8 62Y PIN, PISTON CIRCLIP M42 OIL SEAL OIL SEAL 1 1 3

8 FIG. 4 CYLINDER & CRANKCASE 2 PART DESCRIPTION 1 6BG W009A 00 9S CYLINDER HEAD ASSY BG S HEAD, CYLINDER Y GUIDE, VALVE G ANODE SCREW, PAN HEAD G PLUG, BLIND M63 O-RING M65 BOLT GASK BG GASK, CYLINDER HEAD PIN, DOWEL BOLT, FLANGE MA3 BOLT, WITH WASHER BG S COVER, CYLINDER HEAD Y PIPE, JOINT BG COVER, BREATHER SCREW, PAN HEAD WASHER BG SEAL, CYLINDER BOLT WASHER BG HANGER, ENGINE BOLT WASHER G PLUG, OIL M79 O-RING PLUG, SPARK (NGK DPR6EB) 3 3 4

9 FIG. 5 VALVE PART DESCRIPTION 1 69W VALVE, INTAKE W VALVE, EXHAUST Y SEAT, VALVE SPRING Y SPRING, VALVE OUTER X RAINER, VALVE SPRING X COTTER, VALVE Y SEAL, VALVE STEM BG SHAFT, ROCKER Y ARM, VALVE ROCKER J SCREW, VALVE ADJUSTING Y NUT, LOCK C ARM, VALVE ROCKER C SCREW, VALVE ADJUSTING C NUT, LOCK C GUIDE, STOPPER C PLATE, GUIDE STOPPER WASHER, PLATE BOLT, FLANGE WASHER, PLAIN 2 2 5

10 FIG. 6 INTAKE 1 PART DESCRIPTION 1 6BG SILENCER ASSY, INTAKE 1 1 F40F 6BT SILENCER ASSY, INTAKE 1 F30B BOLT, FLANGE O-RING BG THROTTLE BODY ASSY BOLT, FLANGE BG MANIFOLD BG GASK, MANIFOLD BG GASK BOLT, WITH WASHER BOLT, WITH WASHER BG PIPE, DELIVERY BG INJECTOR C5 1410B 00.PACKING KIT BG CLIP BOLT, FLANGE 2 2 6

11 FIG. 7 INTAKE 2 PART DESCRIPTION M61 BOLT, WITH WASHER C SOLENOID VALVE ASSY NUT, HEXAGON BG STAY, SOLENOID BOLT WASHER M19 GROMM BG HOSE CLAMP M24 CLAMP M10 CLAMP BG 1531A 00 HOSE, BREATHER BG HOLDER BOLT, WITH WASHER CLAMP CLAMP 1 1 7

12 FIG. 8 FUEL INJECTION PUMP 1 PART DESCRIPTION 1 6BG FLOAT CHAMBER ASSY BG COVER, FLOAT CHAMBER BG FLOAT C PIN, FLOAT C VALVE, NELE BG 2441R 00 PLATE, BAFFLE BG 2441T 00 PLATE, BAFFLE C SCREW C REGULATOR, PRESSURE C BOLT C CAP BG BODY ASSY C PLUG, DRAIN C O-RING C SCREW BG GASK, FLOAT CHAMBER BG FUEL PUMP ASSY C CLIP BG FILTER BG PIPE BG CLIP BG O-RING BG DAMPER M69 COLLAR M12 GROMM BG EXTENSION, WIRE LEAD 1 1 8

13 FIG. 9 FUEL INJECTION PUMP 2 PART DESCRIPTION 1 6C NIPPLE C O-RING C COOLER C SCREW BG PIPE, FUEL BG 2451B 00 HOSE, FUEL INL BG PIPE BG PIPE BG PIPE BG PIPE BG PIPE C HOSE BG HOSE BG HOSE BG HOSE, AIR BG HOSE, VACUUM SENSING BG PIPE C5 1410F 00 CONNECTOR C PIPE, JOINT C CLIP BG CLIP M10 CLAMP C STRAINER CLAMP CLAMP CLAMP CLAMP 1 1 9

14 FIG. 10 OIL PUMP PART DESCRIPTION 1 6BG CAMSHAFT C GEAR, DRIVEN PIN, DOWEL BOLT, FLANGE WASHER, PLATE C V-BELT C GEAR, DRIVE Y WASHER NUT M01 KEY, WOODRUFF BG OIL PUMP ASSY C GASK, PUMP COVER BOLT, WITH WASHER M40 OIL SEAL

15 FIG. 11 FUEL PART DESCRIPTION 1 6G FUEL PIPE JOINT COMP BOLT WASHER BG PIPE F PIPE, JOINT M02 HOSE (L40) M10 CLAMP M17 CLIP D FILTER ASSY D ELEMENT, FILTER D GASK D CUP, FILTER D FLOAT, WATER LEVEL D CLIP BG BRACK, FILTER BOLT, FLANGE NUT BG PIPE, FUEL M08 CLIP C FUEL PUMP ASSY C BODY Y DIAPHRAGM Y SPRING, DIAPHRAGM Y PLUNGER Y SPRING Y SCREW C DIAPHRAGM

16 FIG. 11 FUEL PART DESCRIPTION NUT Y PIN M79 O-RING BOLT WASHER M04 CLIP CLAMP C TOOL KIT

17 FIG. 12 GENERATOR PART DESCRIPTION 1 6BG ROTOR ASSY BG STATOR ASSY H KEY, WOODRUFF NUT M18 WASHER, PLATE BOLT BG BASE, MAGNO BOLT AH COIL, PULSER BOLT WASHER BG COVER, FLYWHEEL GROMM F 2812A 00 PULLER, FUSE BG DAMPER, FORM Y MARK, CAUTION BG MARK, CAUTION AH LABEL, WARNING AH LABEL, WARNING AH LABEL, SAFY AH LABEL, SAFY BG GRAPHIC, REGULATOR C LABEL AG MARK

18 FIG. 13 ELECTRICAL 1 PART DESCRIPTION 1 6BG 8591A 01 ENGINE CONTROL UNIT ASSY 1 1 F40F 6BT 8591A 00 ENGINE CONTROL UNIT ASSY 1 F30B BOLT WASHER BG IGNITION COIL ASSY GROMM BOLT WASHER BG PLATE BG PLATE CLAMP AH PLUG CAP ASSY BG RECTIFIER & REGULATOR ASSY BOLT WASHER BG CLAMP BOLT WASHER CLAMP CLAMP

19 FIG. 14 ELECTRICAL 2 PART DESCRIPTION BOLT WASHER, PLATE M12 SCREW, WITH WASHER NUT WASHER, SPRING BG CORD, STARTER MOTOR BG WIRE, PLUS LEAD BG BRACK, STARTING MOTOR PIN, DOWEL BOLT WASHER Y HANGER, ENGINE BOLT WASHER

20 FIG. 15 ELECTRICAL 3 PART DESCRIPTION 1 6BG TERMINAL BOLT WASHER BOLT WASHER, SPRING WASHER COVER, LEAD WIRE E RELAY ASSY SCREW, TAPPING AW 8194A 00 RELAY BOLT WASHER, SPRING WASHER P2 8183X 00 CAP, TERMINAL F STAY, RELAY SCREW, TAPPING P RELAY ASSY P2 8183X 00 CAP, TERMINAL BOLT WASHER, SPRING WASHER BOLT WASHER BG BRACK COLLAR M59 BOLT, WITH WASHER A DAMPER, IGNITION COIL

21 FIG. 15 ELECTRICAL 3 PART DESCRIPTION M24 CLAMP M39 CLAMP M66 CLAMP G COVER, LEAD WIRE V HOLDER SCREW, TAPPING BG WIRE HARNESS 1 1 AP BOLT 2 2 AP WASHER 2 2 AP 17

22 FIG. 16 ELECTRICAL 4 PART DESCRIPTION BOLT BOLT WASHER WASHER CLAMP CLAMP C THERMOSENSOR ASSY GASK BG PLATE BOLT WASHER CLAMP J OIL PRESSURE SWITCH ASSY V LEAD WIRE ASSY BG 8257V 00 PLATE, CONNECTOR BOLT WASHER CLAMP MA1 BOLT BG COVER M24 CLAMP GROMM BG COVER, CYLINDER HEAD GROMM

23 FIG. 17 ELECTRICAL 5 PART DESCRIPTION 1 6BG WIRE HARNESS ASSY 1 6BG WIRE HARNESS ASSY F FUSE (20A) F FUSE (30A) F 8215B 10.CAP (YELLOW) F 8215B 20.CAP (GREEN) P CAP 1 (FEMALE) 1 FOR 6BG P CAP 1 (MALE) 1 FOR 6BG CLAMP V 8259F 00 SWITCH ASSY C STAY, NEUTRAL SWITCH A PLATE COLLAR SCREW, WITH WASHER J TRIM & TILT SWITCH ASSY 1 69J D COVER, BOTTOM BG BRACK M86 BOLT J GASK BG STAY CLAMP M86 BOLT BG BRACK M86 BOLT CLAMP P STAY, CLAMP CLAMP

24 FIG. 17 ELECTRICAL 5 PART DESCRIPTION M86 BOLT M97 CLAMP

25 FIG. 18 STARTING MOTOR PART DESCRIPTION 1 6BG STARTING MOTOR ASSY BG FRONT BRACK ASSY BG GEAR ASSY, STARTING MOTOR BG SPRING, LEVER BG GEAR, RING AW 8183T 00..GEAR, IDLER BG CLUTCH, OVER RUN BG RAINER BG ARMATURE ASSY BG LEVER ASSY BG STATOR ASSY BG BRUSH HOLDER ASSY BG REAR BRACK ASSY BG 8182J 00.BRACK COMPLE BG BOLT BG SCREW S BG STARTER RELAY ASSY

26 FIG. 19 BOTTOM COWLING 1 PART DESCRIPTION 1 6BG D BOTTOM COWLING ASSY M61 BOLT, WITH WASHER BG GROMM COLLAR Y RUBBER, SEAL W RUBBER, SEAL A RUBBER, SEAL BG STOPPER BG GROMM BG GROMM M86 BOLT BG D LEVER, CLAMP M37 BUSH MA2 BUSH WASHER, WAVE M07 WASHER, PLATE BG LEVER, CLAMP BOLT T HOOK, SPRING M86 BOLT M40 SPRING, TENSION U GROMM BG SEAL BG D APRON 1 1 S(16.1") 6BG D APRON 1 1 L(21.0") NUT, HEXAGON SCREW, PAN HEAD

27 FIG. 19 BOTTOM COWLING 1 PART DESCRIPTION WASHER, SPRING WASHER, PLATE M80 BOLT M24 GROMM M43 COLLAR BL NIPPLE, HOSE CLAMP M86 BOLT BG CLAMP, CABLE M86 BOLT AH LABEL, WARNING (GENERAL) AH LABEL, WARNING (GENERAL)

28 FIG. 20 BOTTOM COWLING 2 PART DESCRIPTION 1 6H GROMM BG SEAL, CAP M10 CLAMP AW ADAPTER SCREW, TAPPING R JOINT ASSY HOSE (L380) PIPE, JOINT M10 CLAMP HOSE (L30) HOSE (L270) PIPE, JOINT BG PIPE A PIPE, FUEL CLAMP M86 BOLT BG CLAMP M86 BOLT M21 CLAMP BG CLAMP

29 FIG. 21 CONTROL PART DESCRIPTION 1 69W LEVER, SHIFT ROD Y S BRACK BOLT WASHER BOLT WASHER BG HANDLE GEAR SHIFT ASSY 1 1 S(16.1") 6C HANDLE GEAR SHIFT ASSY 1 1 L(21.0") 8 6C BUSHING, SHIFT ROD LEVER BOLT WASHER Y BUSHING Y BRACK BOLT SPRING, COMPRESSION M02 BALL M90 BUSH M20 WASHER, PLATE PIN. COTTER CLIP BUSHING, SHIFT ROD LEVER M07 WASHER, PLATE CLIP W CABLE END, REMOTE CONTROL J JOINT, LINK JOINT, LINK NUT

30 FIG. 21 CONTROL PART DESCRIPTION 27 62Y LEVER, THROTTLE CONTROL C BUSHING PIN. COTTER Y SPRING M45 COLLAR BOLT, WITH WASHER BG LEVER, ACCEL. CONTROL BOLT, FLANGE M04 WASHER, WAVE COLLAR W CABLE END, REMOTE CONTROL CLIP

31 FIG. 22 BRACK 1 PART DESCRIPTION 1 6K D BRACK, CLAMP BG D BRACK, CLAMP W KNOB, STOPPER W SHAFT, STOPPER PIN, SPRING MA1 BUSH C D BRACK, SWIVEL 1 1 S(16.1") 67C D BRACK, SWIVEL 1 1 L(21.0") M03 NIPPLE, GREASE 3 9 6K BOLT, CLAMP BRACK BOLT WASHER M11 NUT, SELF-LOCKING MA4 BUSH M11 CLAMP M35 PIN BOLT M00 WASHER, PLATE M44 BUSH MA0 BUSH H WIRE, LEAD M38 PIN M10 BUSH, SOLID M11 BUSH, SOLID CIRCLIP BOLT BG NUT

32 FIG. 22 BRACK 1 PART DESCRIPTION WASHER W ANODE BOLT U WIRE, LEAD BOLT WASHER M77 CLAMP BOLT WASHER M63 CLAMP BOLT M65 BOLT WASHER WASHER, PLATE NUT 8 28

33 FIG. 23 BRACK 2 PART DESCRIPTION 1 6K D BRACK, CLAMP BG D BRACK, CLAMP W KNOB, STOPPER W SHAFT, STOPPER PIN, SPRING MA1 BUSH C D BRACK, SWIVEL 1 1 S(16.1") 67C D BRACK, SWIVEL 1 1 L(21.0") M03 NIPPLE, GREASE 3 9 6K BOLT, CLAMP BRACK BOLT WASHER M11 NUT, SELF-LOCKING MA4 BUSH C D SHOCK ABSORBER SUB-ASSY 1 S(16.1") 67C D SHOCK ABSORBER SUB-ASSY 1 L(21.0") 15 67C LEVER, TILT COVER BOLT D INDICATOR, TILT ANODE SCREW, OVAL HEAD M35 PIN BOLT M00 WASHER, PLATE M44 BUSH MA5 BUSH 1 29

34 FIG. 23 BRACK 2 PART DESCRIPTION M03 COLLAR M38 PIN M10 BUSH, SOLID M11 BUSH, SOLID CIRCLIP BOLT BG NUT WASHER W ANODE BOLT C WIRE, LEAD BOLT WASHER M11 CLAMP M65 BOLT WASHER WASHER, PLATE NUT 8 30

35 FIG. 24 BRACK 3 PART DESCRIPTION 1 6J PLATE, FRICTION SEAL, DAMPER M18 BOLT, FLANGE M10 CLAMP 1 5 6K CAM, TRIM SENDER SCREW, TAPPING M10 CLAMP H TRIM SENDER SCREW, PAN HEAD E END, NIPPLE BG HOSE, WATER S(16.1") 6BG HOSE, WATER L(21.0") TUBE M18 CLAMP BG D STEERING BRACK ASSY 1 1 S(16.1") 6BG D STEERING BRACK ASSY 1 1 L(21.0") M28 BOLT, STUD NUT, SELF-LOCKING C D MOUNT DAMPER, UPPER SIDE 1 1 S(16.1") 67C D MOUNT DAMPER, UPPER SIDE 1 1 L(21.0") M15 BOLT T PLATE NUT, SELF-LOCKING BOLT WASHER C D HOUSING, LOWER MOUNT RUBBER 1 1 S(16.1") 6C D HOUSING, LOWER MOUNT RUBBER 1 1 L(21.0") 31

36 FIG. 24 BRACK 3 PART DESCRIPTION 24 69W DAMPER, LOWER MOUNT RUBBER C D HOUSING, LOWER MOUNT RUBBER BOLT, WITH WASHER C MOUNT DAMPER, LOWER SIDE 2 2 S(16.1") 67C MOUNT DAMPER, LOWER SIDE 2 2 L(21.0") MA3 BOLT NUT M16 WASHER, PLATE WASHER, PLATE M19 WASHER, PLATE M05 WASHER, PLATE M06 CIRCLIP C WIRE, LEAD S(16.1") 67C WIRE, LEAD L(21.0") SCREW, PAN HEAD M00 WASHER, PLATE M78 BUSH M77 BUSH M94 O-RING M60 BUSH W HOOK, STEERING WASHER, PLATE

37 FIG. 25 POWER TRIM & TILT ASSY PART DESCRIPTION 1 67C D POWER TRIM & TILT ASSY C MOTOR ASSY W STATOR ASSY W BOLT W ARMATURE ASSY W 4387G 00..WASHER C FRAME, END W CIRCUIT BREAKER COMP W BRUSH W BRUSH W 4386K 01...SPRING, BRUSH W 4386L 00...SPRING, BRUSH W 4380F 01...PLATE, BRUSH HOLDER W SCREW, WITH WASHER W OIL SEAL C POWER TILT ASSY W 4380K 00..CYLINDER, TILT SUB ASSY C TILT PISTON SUB ASSY W SEAL, DUST W O-RING H O-RING W RING, BACK UP W 4381B 00..FREE PISTON SUB ASSY H O-RING O-RING H FILTER A5..O-RING 4 33

38 FIG. 25 POWER TRIM & TILT ASSY PART DESCRIPTION 28 67C 4380L 00.HOUSING, TRIM & TILT SUB ASSY W BOLT, SOCK O-RING T VALVE SUB ASSY H O-RING M74..O-RING N52..O-RING X PISTON, SHUTTLE O-RING W CONNECTOR, SHAFT W GEAR PUMP ASSY T SPRING, MAIN VALVE BOLT W FILTER N50.O-RING N51.O-RING H RING, SNAP H SCREW, MANUAL RELEASE O-RING H SEAT, MANUAL VALVE W SPRING, MANUAL RELEASE W 4382A 00.ADAPTOR CS CASE VALVE COMP H1 4384G 11..SEAL, RELIEF VALVE C SEAT, RELIEF VALVE F SCREW, VALVE LOCK M74..O-RING 1 34

39 FIG. 25 POWER TRIM & TILT ASSY PART DESCRIPTION 55 6H SPRING, DOWN RELIEF H PIN, VALVE SUPPORT O-RING W SCREW, VALVE LOCK H SPRING, DOWN RELIEF H PIN, VALVE SUPPORT H1 4384F 10.SEAL, MAIN VALVE W 4386A 00.PIN, ABSORBER VALVE BALL W SPRING, MAIN VALVE H PLUG, RESERVOIR X BOLT, SOCK M74.O-RING 1 35

40 FIG. 26 UPPER CASING PART DESCRIPTION 1 6BG CA GUIDE, EXHAUST Y ANODE M GROMM, ANODE M COVER, ANODE M PLATE BOLT WASHER BOLT WASHER, PLATE OIL SEAL J GASK, EXHAUST MANIFOLD BG CA MANIFOLD, EXT BOLT WASHER J GASK BG GASK, EXHAUST MANIFOLD BG CA PLATE BG CA MUFFLER S(16.1") 69W CA MUFFLER L(21.0") BOLT WASHER C GASK, MUFFLER Y SEAL J GUIDE BG D CASING, UPPER 1 1 S(16.1") 6BG D CASING, UPPER 1 1 L(21.0") BOLT, WITH WASHER

41 FIG. 26 UPPER CASING PART DESCRIPTION BOLT, WITH WASHER C COVER, UPPER CASING SCREW, PAN HEAD WASHER, PLATE D CAP 1 1 S(16.1") 6C CAP 1 1 L(21.0") BUSHING, DRIVE SHAFT 1 1 L(21.0") COLLAR 1 1 L(21.0") M01 CIRCLIP 1 1 L(21.0") M06 PLUG, STRAIGHT SCREW 1 1 L(21.0") M09 GASK 1 1 L(21.0") 37

42 FIG. 27 OIL PAN PART DESCRIPTION 1 6BG CA OIL PAN M25 GROMM W GASK, OIL PAN PIN, DOWEL C DAMPER S(16.1") 67C DAMPER L(21.0") M06 PLUG, STRAIGHT SCREW M09 GASK BOLT WASHER Y STRAINER, OIL BOLT WASHER, PLATE BG BODY, RELIEF Y GASK BOLT WASHER, PLATE BG PLUG, OIL LEVEL M05 PIN, DOWEL

43 FIG. 28 LOWER CASING & DRIVE 1 PART DESCRIPTION 1 6BG D LOWER UNIT ASSY 1 1 S(16.1") 6BG D LOWER UNIT ASSY 1 1 L(21.0") 2 62Y D CASING, LOWER BEARING H SLEEVE, DRIVE SHAFT SHIM (T:0.10MM) 1 1 UR SHIM (T:0.12MM) 1 1 UR SHIM (T:0.15MM) 1 1 UR SHIM (T:0.18MM) 1 1 UR SHIM (T:0.30MM) 1 1 UR SHIM (T:0.40MM) 1 1 UR SHIM (T:0.50MM) 1 1 UR BEARING GUIDE, SEAL DAMPER D DAMPER, SEAL PLUG, STRAIGHT SCREW GASK PLUG, DRAIN D PLATE OIL SEAL MG4 O-RING E NIPPLE, HOSE ME8 HOSE (L80) E END, NIPPLE M10 CLAMP T HOUSING, WATER PUMP D INSERT, CARTRIDGE

44 FIG. 28 LOWER CASING & DRIVE 1 PART DESCRIPTION 21 6H IMPELLER MG7 O-RING DAMPER, WATER SEAL D COVER, WATER PUMP HOUSING M03 KEY, WOODRUFF D OUTER PLATE, CARTRIDGE D GASK, WATER PUMP PIN, DOWEL M15 BOLT, WITH WASHER BG HOUSING, WATER PUMP M60 OIL SEAL O-RING T COVER, OIL SEAL M00 WASHER, PLATE C DRIVE SHAFT COMP. 1 1 S(16.1") 67C DRIVE SHAFT COMP. 1 1 L(21.0") 36 66T PINION (13T) NUT T GEAR 1 (26T) BEARING SHIM (T:0.10MM) 1 1 UR SHIM (T:0.12MM) 1 1 UR SHIM (T:0.15MM) 1 1 UR SHIM (T:0.18MM) 1 1 UR SHIM (T:0.30MM) 1 1 UR SHIM (T:0.40MM) 1 1 UR SHIM (T:0.50MM) 1 1 UR 40

45 FIG. 28 LOWER CASING & DRIVE 1 PART DESCRIPTION 41 66T GEAR 2 (26T) D D CAP, LOWER CASING BOLT, FLANGE U1 BEARING D SHIM (T:0.10MM) 1 1 UR 63D SHIM (T:0.12MM) 1 1 UR 63D SHIM (T:0.15MM) 1 1 UR 63D SHIM (T:0.18MM) 1 1 UR 63D SHIM (T:0.30MM) 1 1 UR 63D SHIM (T:0.40MM) 1 1 UR 63D SHIM (T:0.50MM) 1 1 UR MG5 O-RING MG6 O-RING BEARING M00 OIL SEAL Y CAM, SHIFT D ROD, SHIFT O-RING CIRCLIP D SHAFT, PROPELLER WASHER, PLATE D CLUTCH, DOG SLIDE, SHIFT SPRING, COMPRESSION D PLUNGER, SHIFT PIN, STRAIGHT C RING, CROSS PIN

46 FIG. 29 LOWER CASING & DRIVE 2 PART DESCRIPTION 1 67C TUBE, WATER 1 1 S(16.1") 62Y TUBE, WATER 1 1 L(21.0") DAMPER, WATER SEAL WASHER, PLATE GASK PIN, DOWEL BOLT, WITH WASHER M84 BOLT, WITH WASHER D COVER, WATER INL D COVER, WATER INL M06 SCREW, COUNTERSUNK NUT C TAB-TRIM BOLT WASHER C ANODE BOLT WASHER SPACER T SPACER M01 BUSH NUT, CASTLE PIN. COTTER W EL PROPELLER (3X11"X15"-G) 1 1 UR 69W EL PROPELLER (3X11-1/8"X13"-G) 1 1 UR 69W EL PROPELLER (3X11-5/8"X11"-G) 1 1 UR 69W EL PROPELLER (3X11-3/8"X12"-G) 1 1 UR 42

47 FIG. 29 LOWER CASING & DRIVE 2 PART DESCRIPTION EL PROPELLER (3X10-3/4"X17"-G) 1 1 UR EL PROPELLER (3X10-3/4"X16"-G) 1 1 UR EL PROPELLER (3X11-3/8"X12"-G) 1 1 UR EL PROPELLER (3X12-1/4"X9"-G) 1 1 UR EL PROPELLER (3X11-1/4"X14"-G) 1 1 UR 6H EL PROPELLER (3X10"X15"-G) 1 1 UR WITH LIP CUP 6H EL PROPELLER (3X10-3/8"X13"-G) 1 1 UR WITH LIP CUP 6H EL PROPELLER (3X10-5/8"X12"-G) 1 1 UR WITH LIP CUP 6H EL PROPELLER (3X10-1/4"X14"-G) 1 1 UR WITH LIP CUP PROPELLER (3X11-3/4"X12"-G) 1 1 UR PROPELLER (3X12"X11"-G) 1 1 UR PROPELLER (3X11-1/2"X13"-G) 1 1 UR PROPELLER (3X11-1/4"X14"-G) 1 1 UR PROPELLER (3X10-1/4"X14"-G) 1 1 UR PROPELLER (3X10-5/8"X13"-G) 1 1 UR PROPELLER (3X10-1/4"X15"-G) 1 1 UR PROPELLER (3X10-1/4"X16"-G) 1 1 UR 43

48 FIG. 30 FUEL TANK 1 PART DESCRIPTION 1 6YJ FUEL TANK ASSY (24L) 1 1 AP FOR RUS 2 6YJ CAP ASSY Y FUEL MER ASSY 1 1 WITH INDICATOR M19.SCREW, PAN HEAD Y SEAL Y GASK, FUEL MER YJ STRAINER J FUEL PIPE COMP AP FOR RUS M06.HOSE (L2050) J PRIMER PUMP ASSY M05.HOSE (L850) BAND G FUEL PIPE JOINT COMP O-RING Y FUEL PIPE JOINT COMP O-RING

49 FIG. 31 FUEL TANK 2 PART DESCRIPTION 1 6YK FUEL TANK ASSY (25L) 1 AP FOR TUR 2 6YL GASK, FUEL MER 1 3 6YK CAP ASSY 1 4 6YK FUEL MER ASSY M16.SCREW, PAN HEAD 4 6 6YL SEAL 4 7 6YL FUEL PIPE COMP. 1 1 AP FOR TUR 45

50 FIG. 32 STEERING GUIDE PART DESCRIPTION 1 6BG STEERING GUIDE ATTACHMENT KIT 1 1 AP M20.WASHER, PLATE M01.NUT, SELF-LOCKING M03.NUT M42.COLLAR M01.BOLT M63.WASHER, PLATE E CAP, CLAMP BRACK O-RING

51 FIG. 33 REMOTE CONTROL BOX PART DESCRIPTION A5 REMOTE CONTROL ASSY (10P) 1 AP RUS WITH PT/T SW A3 REMOTE CONTROL ASSY (10P) 1 AP WITHOUT PT/T SW CABLE, REMOTE CONTROL L=11F 2 2 UR CABLE, REMOTE CONTROL L=12F 2 2 UR CABLE, REMOTE CONTROL L=13F 2 2 UR CABLE, REMOTE CONTROL L=15F 2 2 UR 47

52 FIG. 34 REMOTE CONTROL ASSY PART DESCRIPTION A5 REMOTE CONTROL ASSY (10P) 1 AP RUS WITH PT/T SW A3 REMOTE CONTROL ASSY (10P) 1 AP WITHOUT PT/T SW ARM, THROTTLE SHAFT, FREE ACCEL BUSHING SPACER FRICTION, THROTTLE NUT BOLT SHAFT, FRICTION CIRCLIP PLATE, LOCK ROLLER, CAM ROLLER, FREE ACCEL WASHER, WAVE BUSHING BUSHING RAINER ROLLER, DENT CABLE END, REMOTE CONTROL ANCHOR, CABLE SPRING, FREE ACCEL SPRING, DENT SPACER SPRING, NEUTRAL LOCK CLAMP 1 WITH PT/T SW PLATE, STOPPER

53 FIG. 34 REMOTE CONTROL ASSY PART DESCRIPTION GRIP, CONTROL LEVER 1 1 SINGLE LOCK, NEUTRAL COVER COVER, LEAD SCREW SCREW BOLT WASHER, PLATE SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD SCREW, PAN HEAD SCREW (M6) NUT, HEXAGON SPACER, REMOTE CONTROL 1 1 SINGLE WASHER GRAPHIC MAIN SWITCH ASSY 1 1 PRIME START CAP, KEY WIRE, LEAD (L70) ENGINE STOP SWITCH ASSY LANYARD, STOP SWITCH A 20.EXTENSION, WIRE HARNESS (4.9M) 1 1 (10P) NEUTRAL SWITCH ASSY B0.BUZZER GROMM BAND

54 FIG. 34 REMOTE CONTROL ASSY PART DESCRIPTION BAND TRIM & TILT SWITCH ASSY 1 WITH PT/T SW COVER, CONTROL LEVER 1 WITHOUT PT/T SW LEVER, CONTROL KNOB, FREE ACCEL BACK PLATE BACK PLATE ARM, SHIFT HOUSING, GEAR CAP 1 FOR A CAP 3 FOR A GRAPHIC

55 FIG. 35 MER PART DESCRIPTION 1 6Y5 8350T 90 DIGITAL TACHOMER ASSY 1 1 AP FOR RUS 2 9E CONNECTOR 1 1 F-4-W WASHER, SPRING NUT Y5 8355X T1.BRACK, MER Y WIRE, LEAD (L=2.5M) 1 1 AP FOR RUS 7 1E FUSE (10A) Y WIRE, LEAD (L=7.0M) 1 1 AP FOR RUS 4P,7M 51

56 FIG. 36 REPAIR KIT 1 PART DESCRIPTION 1 6BG W POWER HEAD GASK KIT M40.OIL SEAL M63.O-RING GASK BG GASK, CYLINDER HEAD BG SEAL, CYLINDER M42.OIL SEAL OIL SEAL BG GASK, CYLINDER Y GASK, COVER BG GASK, EXHAUST OUTER COVER M63.O-RING GASK GASK O-RING C GASK, PUMP COVER M79.O-RING M79.O-RING

57 FIG. 37 REPAIR KIT 2 PART DESCRIPTION 1 6BG W LOWER UNIT GASK KIT W GASK, OIL PAN M09.GASK Y GASK OIL SEAL J GASK, EXHAUST MANIFOLD J GASK BG GASK, EXHAUST MANIFOLD C GASK, MUFFLER Y SEAL M09.GASK GASK OIL SEAL MG4.O-RING MG7.O-RING D GASK, WATER PUMP M60.OIL SEAL O-RING MG5.O-RING MG6.O-RING M00.OIL SEAL O-RING BG W WATER PUMP REPAIR KIT D INSERT, CARTRIDGE H IMPELLER MG7.O-RING DAMPER, WATER SEAL

58 FIG. 37 REPAIR KIT 2 PART DESCRIPTION 28 63D COVER, WATER PUMP HOUSING M03.KEY, WOODRUFF D OUTER PLATE, CARTRIDGE D GASK, WATER PUMP M15.BOLT, WITH WASHER

59 NUMERICAL INDEX PART PART PART PART PART PART 6BG S Y BG Y BG BG BG S BG G Y G M M BG BG BG BG BG BG BG C C H Y BG C C C W Y W W C C C C C C W Y Y X X Y W Y BG Y C Y C J C BG C C G C S Y BG Y M AW BG R C Y BG BG C Y F BG GH Y BG BG BG C BG BG BG C BG BG BG C BG BG C BG BG BG BG C5 1410B C5 1410F C BG BG BG BG BG C C C C C BG BT Y C BG C W CA BG CA BG BG BG BG S 2 2 6BG CA W C C BG 1531A BG G BG C BG BG YJ YK YJ C YK Y Y YL G G Y J YL A BG BG BG BG BG BG BG Y YL J Y F C BG C Y C BG 2441R BG 2441T Y C Y C Y D C D BG 2451B D D D D BG C YJ YK C F 2812A BG S 2 9 6BG BG CA J BG BG CA J Y C BG BG BG D BG D J BG D 1 1 6BT D 1 1 6BG BG BG BG BG BG BG BG BG BG BT AH BG D Y Y A W J D BG H U BG BG D BG D BG BG P BG AH AH BG BG D BG BG C D C D K D BG D K K T E W W C D C D C BG D C D T CS W W W 4380F W 4380K C 4380L C W H W W 4381B H

60 NUMERICAL INDEX PART PART PART PART PART PART 65W 4382A W W C X W F H H H H1 4384F H1 4384G C W T W H H W H W 4386A W 4386K W 4386L W H X W W 4387G C C W W W W W Y S Y BG C W C Y D Y T D D D D BG H Y C BG BG BL C D C D T C D C D C D C C W BG D BG D C Y C D C BG CA D D W C BG D BG D Y D D T D D C D E C C H T T T D D D D D D D D D C D EL W EL H EL W EL H EL W EL EL W EL H EL EL EL H EL EL T J C A A W W BG BG J V BG BG BG BG BG BG BG BG BG BG BG BG 8182J BG BG BG BG AW 8183T P2 8183X BG BG BG BG BG BG BG BG BG BG AW 8194A E P F BG AH AH AH AH AG BG BG G C U C C H E F F F 8215B F 8215B W A AH C BG BG BG J BG C

61 NUMERICAL INDEX PART PART PART PART PART PART J BG 8257V P P J A A BG BG V 8259F B Y5 8350T Y E E Y5 8355X T BG Y H V BG BG AH C BT 8591A BG 8591A BG C BG W BG W BG W BG W BG W009A 00 9S 4 1 6BG W009B 00 9S M M M M M M M MA MA M M M MA MA M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M MA MA M MA MA MA M M M M M M M M M M M ME M M M M M M M M M M M M M M M M M M M M M M