Wiring Diagrams RZD RZDB (Detroit Diesel Powered) Industrial Generator Sets. Models:
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1 Wiring Diagrams Industrial Generator Sets Models: RZD RZDB (Detroit Diesel Powered) Controllers: Decision-Maker 550 Decision-Maker 340 Decision-Maker 3+, 16-Light Decision-Maker 3+, 7-Light TP /07g
2 Product Identification Information Product identification numbers determine service parts. Record the product identification numbers in the spaces below immediately after unpacking the products so that the numbers are readily available for future reference. Record field-installed kit numbers after installing the kits. Generator Set Identification Numbers Record the product identification numbers from the generator set nameplate(s). Model Designation Specification Number Serial Number Accessory Number Accessory Description Controller Identification Record the controller description from the generator set operation manual, spec sheet, or sales invoice. Controller Description Engine Identification Record the product identification information from the engine nameplate. Manufacturer Model Designation Serial Number
3 Introduction This manual provides wiring diagrams for the RZD/RZDB Detroit Diesel Series 50 enginepowered generator sets and RZD/RZDB Detroit Diesel Series 60 engine-powered generator sets equipped with one of the following controllers: Decision-Maker 550 Decision-Maker 340 Decision-Maker 3+ Information in this publication represents data available at the time of print. Kohler Co. reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever. Service Assistance For professional advice on generator power requirements and conscientious service, please contact your nearest Kohler distributor or dealer. Consult the Yellow Pages under the heading Generators Electric. Visit the Kohler Power Systems website at KohlerPowerSystems.com. Look at the labels and stickers on your Kohler product or review the appropriate literature or documents included with the product. Call toll free in the US and Canada Outside the US and Canada, call the nearest regional office. Headquarters Europe, Middle East, Africa (EMEA) Kohler Power Systems ZI Senia , rue des Hauts Flouviers Thiais Cedex France Phone: (33) Fax: (33) Asia Pacific Power Systems Asia Pacific Regional Office Singapore, Republic of Singapore Phone: (65) Fax: (65) China North China Regional Office, Beijing Phone: (86) (86) (86) Fax: (86) East China Regional Office, Shanghai Phone: (86) Fax: (86) India, Bangladesh, Sri Lanka India Regional Office Bangalore, India Phone: (91) (91) Fax: (91) Japan, Korea North Asia Regional Office Tokyo, Japan Phone: (813) Fax: (813) Latin America Latin America Regional Office Lakeland, Florida, USA Phone: (863) Fax: (863) TP /07 Introduction 3
4 Wiring Diagrams Use the Wiring Diagram Cross-Reference chart to determine the wiring diagram version number for a given model number and spec number. Then find that version number, the controller type, and the alternator type on the Wiring Diagrams Reference chart to determine the wiring diagram numbers for your unit. Refer to Controller Identification for controller type identification, if necessary. Refer to the generator set nameplate for the alternator type. A wound field alternator is identified with a W as the last digit. Example: Gen. Model 4S11W. Wiring Diagram Cross-Reference Generato Set Model No. Hz Generator Set Spec No. Wiring Diagram Version No. 135RZD 50/60 PA , 7, 10, 49, RZD 50/60 GM16893-GA1, RZDB 50/60 GM16893-GA1, RZD 50/60 PA , 12, 15, 20, , 38, 59, 61, RZD 50/60 GM16894-GA1, 2, RZDB 50/60 GM16894-GA1, 2, RZD 50/60 PA , 63, 67, RZD 50/60 GM16895-GA1, RZDB 50/60 GM16895-GA1, RZD 50/60 PA , 80, 82, RZD 50/60 GM16896-GA1, RZDB 50/60 GM16896-GA1, RZD 50/60 PA , 90, 92, RZD 50/60 GM16897-GA1, RZDB 50/60 GM16897-GA1, RZD 50/60 PA , 300, RZD 50/60 GM16898-GA1, RZDB 50/60 GM16898-GA1, RZD 50/60 PA , , 306, RZD 50/60 GM16899-GA1, RZDB 50/60 GM16899-GA1, Note: Versions 1-1 and 2-1 use the Decision-Maker 340 controller Versions 1-2 and 2-2 use the Decision-Maker 550 controller The RZDB models have wound field or permanent magnet alternator options 4 Wiring Diagrams TP /07
5 RZD/RZDB Wiring Diagrams Reference Controller Description Version 1-1 Page Version 1-2 Page Decision-Maker 550 Point-to-Point Wiring Diagram Sheet 1 GM17422A-D 32 Sheet 2 GM17422B-D 33 Wound Field Alternator GM35944-C 39 Permanent Magnet Alternator GM35943-B 38 Schematic Diagram Sheet 1 ADV-6607A-C 20 Sheet 2 ADV-6607B-C 21 Wound Field Alternator ADV-6958-A 27 Permanent Magnet Alternator ADV Accessory Connections Accessories GM16088A-F 30 Remote Annunciator Kit GM16088B-F 31 Decision-Maker 340 Point-to-Point Wiring Diagram Sheet A-G 44 Sheet B-D 45 Schematic Diagram Sheet 1 ADV-6132A-E 14 Sheet 2 ADV-6132B-B 15 Sheet 3 ADV-6132C-B 16 Sheet 4 ADV-6132D-C 17 Accessory Connections Accessories A-D 46 Remote Annunciator Kit B-D 47 Decision-Maker 3+ Point-to-Point Wiring Diagram Sheet A-H 40 GM14230A-C 28 Sheet B-H 41 GM14230B-C 29 Wound Field Alternator GM35942-J 37 Permanent Magnet Alternator GM35941-E 36 Schematic Diagram Sheet 1 ADV-6082A-F 12 ADV-6572A-C 18 Sheet 2 ADV-6082B-F 13 ADV-6572B-C 19 Wound Field Alternator ADV-6956-E 25 Permanent Magnet Alternator ADV-6955-A 24 Accessory Connections Accessories A-G A-G 42 Remote Annunciator 14-Relay Kit B-G B-G 43 Alternator Reconnections Permanent Magnet/Wound Field Alternators, 4-Lead ADV-5875A-H 9 ADV-5875A-H 9 Permanent Magnet Alternator ADV-5875B-H 10 ADV-5875B-H 10 Wound Field Alternator 11 ADV-5875C-H 11 Note: Version 1-1 uses the Decision-Maker 340 controller Version 1-2 uses the Decision-Maker 550 controller Diagram replaces Diagram ADV-6082 replaces ADV-6083 The RZDB models have wound field or permanent magnet alternator options TP /07 Wiring Diagrams 5
6 RZD/RZDB Wiring Diagrams Reference Controller Description Version 2-1 Page Version 2-2 Page Decision-Maker 550 Point-to-Point Wiring Diagram Sheet 1 GM17423A-D 34 Sheet 2 GM17423B-D 35 Wound Field Alternator GM35944-C 39 Permanent Magnet Alternator GM35943-B 38 Schematic Diagram Sheet 1 ADV-6608A-C 22 Sheet 2 ADV-6608B-C 23 Wound Field Alternator ADV-6958-A 27 Permanent Magnet Alternator ADV Accessory Connections Accessories GM16088A-F 30 Remote Annunciator Kit GM16088B-F 31 Decision-Maker 340 Point-to-Point Wiring Diagram Sheet A-G 44 Sheet B-D 45 Schematic Diagram Sheet 1 ADV-6132A-E 14 Sheet 2 ADV-6132B-B 15 Sheet 3 ADV-6132C-B 16 Sheet 4 ADV-6132D-C 17 Accessory Connections Accessories A-D 46 Remote Annunciator Kit B-D 47 Decision-Maker 3+ Point-to-Point Wiring Diagram Sheet A-H 40 GM14230A-C 28 Sheet B-H 41 GM14230B-C 29 Wound Field Alternator GM35942-J 37 Permanent Magnet Alternator GM35941-E 36 Schematic Diagram Sheet 1 ADV-6082A-F 12 ADV-6572A-C 18 Sheet 2 ADV-6082B-F 13 ADV-6572B-C 19 Wound Field Alternator ADV-6956-E 25 Permanent Magnet Alternator ADV-6955-A 24 Accessory Connections Accessories A-G A-G 42 Remote Annunciator 14-Relay Kit B-G B-G 43 Alternator Reconnections kw Permanent Magnet Alternator ADV-5875B-H 10 ADV-5875B-H kw Wound Field Alternator 11 ADV-5875C-H 11 Note: Version 2-1 uses the Decision-Maker 340 controller Version 2-2 uses the Decision-Maker 550 controller Diagram replaces Diagram ADV-6082 replaces ADV-6083 The RZDB models have wound field or permanent magnet alternator options 6 Wiring Diagrams TP /07
7 Controller Identification Decision-Maker 550 Controller Audiovisual annunciation with NFPA 110 Level 1 capability. Programmable microprocessor logic and digital display features. Alternator safeguard circuit protection. 12- or 24-volt engine electrical system capability. Remote start, remote annunciation, and remote communication options. Decision-Maker 3+, 16-Light Controller Audiovisual annunciation with NFPA 110 Level 1 capability. Microprocessor logic, AC meters, and engine gauge features. 12- or 24-volt engine electrical system capability. Remote start, prime power, and remote annunciation options. Decision-Maker 340 Controller Audiovisual annunciation with NFPA 110 Level 1 capability. Programmable microprocessor logic and digital display features. 12- or 24-volt engine electrical system capability. Remote start, prime power, remote annunciation, and remote communication options. TP /07 Controller Identification 7
8 Notes 8 Controller Identification TP /07
9 TP /07 Wiring Diagrams 9
10 10 Wiring Diagrams ADV5875B.DWG TP /07
11 TP /07 Wiring Diagrams 11
12 12 Wiring Diagrams TP /07
13 TP /07 Wiring Diagrams 13
14 14 Wiring Diagrams TP /07
15 TP /07 Wiring Diagrams 15
16 16 Wiring Diagrams TP /07
17 TP /07 Wiring Diagrams 17
18 18 Wiring Diagrams TP /07
19 TP /07 Wiring Diagrams 19
20 20 Wiring Diagrams TP /07
21 TP /07 Wiring Diagrams 21
22 22 Wiring Diagrams TP /07
23 TP /07 Wiring Diagrams 23
24 24 Wiring Diagrams TP /07
25 TP /07 Wiring Diagrams 25
26 26 Wiring Diagrams TP /07
27 TP /07 Wiring Diagrams 27
28 28 Wiring Diagrams TP /07
29 TP /07 Wiring Diagrams 29
30 30 Wiring Diagrams TP /07
31 TP /07 Wiring Diagrams 31
32 32 Wiring Diagrams TP /07
33 TP /07 Wiring Diagrams 33
34 34 Wiring Diagrams TP /07
35 TP /07 Wiring Diagrams 35
36 36 Wiring Diagrams TP /07
37 TP /07 Wiring Diagrams 37
38 38 Wiring Diagrams TP /07
39 TP /07 Wiring Diagrams 39
40 40 Wiring Diagrams TP /07
41 TP /07 Wiring Diagrams 41
42 42 Wiring Diagrams TP /07
43 TP /07 Wiring Diagrams 43
44 44 Wiring Diagrams TP /07
45 TP /07 Wiring Diagrams 45
46 46 Wiring Diagrams TP /07
47 TP /07 Wiring Diagrams 47
48 48 Wiring Diagrams Notes TP /07
49
50 TP /07g 1996, 1997, 1999, 2001, 2004, 2005, 2007 by Kohler Co. All rights reserved. KOHLER CO. Kohler, Wisconsin Phone , Web site Fax (U.S.A. Sales), Fax (International) For the nearest sales and service outlet in U.S.A. and Canada Phone Kohler Power Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore Phone (65) , Fax (65)
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